Campbell Hausfeld DG201800CD User Manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Operating Instructions and Parts Manual DG201800CD

Unpacking

When unpacking this product, carefully inspect for any damage that may have occurred during transit.

General Safety Information

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Warning

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Caution

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Notice

indicates important information, that if not followed, may cause damage to tool.

The following safety precautions must be followed at all times along with any other existing safety rules.

1. Read all manuals included with this

product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.

2. Only persons well acquainted with

these rules of safe operation should be allowed to use this tool.

See Warranty on page 10 for important information about commercial use of this product.

2-Finger Trigger

Adjustable Clutch Collar

Keyless Chuck

Horizontal Barrel Level

Battery Indicator

Magnetic Tray

High/Low

Gear Switch

Vertical Target Level

Forward/Reverse Button and Trigger Lock

Bit Storage

Soft Grip

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

Product Voltage

No-Load Max. Capacity

Battery Pack Battery charger

speed of chuck

DG201800CD 18 V dc

0-360/0-1030 Ø 3/8"

DG024900AV DG024700AV

min

-1

Ø 10 mm

Cordless Drill/Driver and Charger

BUILT TO LAST

For parts, product & service information

visit www.chpower.com

Battery Pack Release

Model DG201800CD

General Power Tool Safety Warnings

Read all

safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

The term “power tool” in the warnings refers to your battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and

well lit. Cluttered or dark areas

invite accidents.

b) Do not operate power tools

in explosive atmosphere, such as in the presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

c) Keep children and bystanders

away while operating a power tool. Distractions can

cause you to lose control.

2) Electrical Safety

a) Power tool plugs must match

the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and

matching outlets will reduce risk of electric shock.

b) Avoid body contact with

earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an

increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to

rain or wet conditions. Water

entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never

use the cord for carrying,

Operating Instructions

pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric shock.

e) When operating a power tool

outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for

outdoor use reduces the risk of electric shock.

f) If operating a power tool in a

damp location is unavoidable, use a residual current device (RC) protected supply. Use of an RCD reduces

the risk of electric shock.

g) Hold power tools by

insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.

Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

h) If an extension cord is used,

make sure:

• That the size of the cord is at least as specified in the chart titled “Minimum Wire Size (AWG) of Extension Cord for Battery Charger.”

• That the pins on the plug of the extension cord are the same number, size, and shape as those on the plug of the charger.

• That the extension cord is properly wired and in good electrical condition.

• That the extension cord, if it is to be used outdoors, is marked with the suffix “W-A” or “W”. This should follow

the cord type designation (e.g. SJTW-A). Such a designation indicates that it is acceptable for outdoor use.

i) Recharge this battery-

operated tool only with the charger specified for the battery. A charger suitable for one type of battery can create a risk of fire when used with another battery.

j) Use this battery-operated

tool only with its designated battery pack. Use of any other batteries may create a risk of fire.

3) Personal safety a) Stay alert, watch what you

are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in serious personal injury.

b) Use personal protective

equipment. Always wear eye protection. Protective

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional

starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

Length of Cord in Feet 25 50 100 150

AWG Size of Cord 18 18 18 16

Minimum Wire Size (AWG) of Extension Cord for Battery Charger

DG201800CD

General Power Tool Safety Warnings

(Continued)

d) Remove any adjusting key or

wrench before turning the power tool on. A wrench or a

key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep

proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

f) Dress properly. Do not wear

loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or

long hair can be caught in moving parts.

g) If devices are provided for

the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

h) CALIFORNIA PROPOSITION 65

You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal,

concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.

This product or its power cord contains lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

j) Some wood contains

preservatives which can be toxic. Take extra care to prevent inhalation and skin contact when working with these materials. Request and follow all safety information available from your material supplier.

Do not misuse this product. Excessive exposure to vibration, work in awkward positions, and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling, or pain occur, and consult a physician.

l) Always work in a well-

ventilated area. Wear an OSHA-approved dust mask.

m) Keep hands away from

rotating parts.

n) Use clamps or another

practical way to secure the workpiece to a stable platform. Never hold work in your hand, lap, or against other parts of your body when drilling.

o) Before using the battery

charger, read all instructions on the charger, battery, and product.

p) Do not attempt to

disassemble the battery or remove any component projecting from the battery terminals. Fire or injury may result.

4) Power tool use and care a) Do not force the power tool.

Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if

the switch does not turn it on and off. Any power tool that

cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the

power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety

measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of

the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

e) Maintain power tools. Check

for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are

caused by poorly maintained power tools.

f) Keep cutting tools sharp and

clean. Properly maintained

cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool,

accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the

power tool for operations different from those intended could result in a hazardous situation.

General Power Tool Safety Warnings

(Continued)

h) When the battery pack is not

in use, keep it away from metal objects such as paper clips, coins, keys, nails, screws, or the like so there is no risk of the battery terminals being connected (that is, “shorted”) together.

Shorting the battery terminals together may cause sparks, burns, a fire, a shock, or damage to the battery.

i) Do not use if the chuck jaws

or other parts are cracked or worn.

j) Verify the drill’s rotation

before starting to drill/drive, so that it is correct for the operation being performed.

k) Do not use the drill as a

router or try to elongate or enlarge holes by twisting the drill. Drill bits may break and cause injury.

l) Each drill is equipped with a

chuck capable of handling bits up to a certain size. For the DG2019 drill, bits with shaft diameters greater than 3/8" [10mm] should not be used.

m) Ensure the switch is in the

off position before inserting the battery pack. Inserting the

battery pack into power tools that have the switch on invites accidents.

n) Recharge the battery pack

only with the charger supplied with this tool. A

charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

o) Use this drill only with the

supplied battery pack or the recommended replacement pack as specified by the manufacturer. Use of any other

battery packs may create a risk of injury or fire.

p) Charge the battery pack in a

well-ventilated area. Do not allow any object to cover the charger and/or battery pack while charging.

q) Do not operate the battery

charger if its plug or cord has been damaged. If these components are damaged, have them replaced immediately by a qualified repair person.

r) Do not operate the charger if

it has been dropped, received a sharp blow, or otherwise been damaged. If damaged, have it serviced by a qualified repair person.

s) Make sure the cord is located

so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

t) Do not store the battery

charger or battery pack in locations where the temperature may reach or exceed 120°F [49°C], such as in a metal tool shed or in a car during the summer. This can lead to deterioration of these components.

u) For optimal charging of the

battery pack, charging should take place in temperatures ranging from 32°F to 86°F [0°C to 30°C]. Charging the battery pack outside this recommended range can adversely affect the battery’s performance.

v) Do not charge the battery

pack in damp or wet conditions.

w) Do not charge the battery

pack if it feels hot to the touch. Wait for it to cool.

x) Since this tool is equipped

with nickel-cadmium batteries, the battery pack must be recycled or disposed of in an environmentally sound manner. Check with your county’s Public Works Department for information on recycling nickel-cadmium batteries. Prior to disposal, insulate the metal battery pack terminals by covering them securely with heavy insulating tape in order to prevent any possible shorting.

y) Do not incinerate the

battery pack as it may explode in a fire.

5) Service Have your power tool

serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Tool Operation

The power source for this drill comes from the supplied battery packs. It is important that the user understand the following in order to get the most of the battery pack and the battery charger.

Installing / Removing the Battery Pack to / from the Drill

• In order to install the battery pack to

the drill, insert the tower potion of the pack into the drill handle. Push the battery pack until you hear the pack latching to the drill.

• In order to remove the battery pack

from the drill, depress both of the circular (ribbed) buttons on the pack and then pull the pack from the drill.

Operating Instructions

Tool Operation

(Continued)

Charging the Battery Pack

Installing/Removing the Battery Pack from the Battery Charger

• The battery pack is designed so that it can only fit into the charger in one orientation, therefore, there is no reason to force the pack into the charger. To install the battery pack in the charger, insert the tower end of the pack into the charger. The protruding rib on one side of the battery pack should be aligned with the notch in the battery charger. Once this alignment is done, lightly push the battery pack until it bottoms out in the charger.

• To remove the battery pack from the charger, simply pull the battery straight out of the battery charger.

Initial Charging

Before using this drill for the first time, charge the battery fully. This can be done by first plugging the battery charger into a 120V (60 Hz) power supply and then inserting the battery fully into the charger, noting that the battery pack rib is oriented so that it fits into the notch of the battery charger. When the battery

pack is pressed slightly so that the pack bottoms out in the charger, the red charger light should then illuminate. This indicates that the battery is being charged. Once the pack is fully charged, the green charger light should illuminate. This charging process should take approximately one hour.

Additional Charging Notes

• During normal use, the battery pack will eventually lose its capacity and when this happens, there will be a noticeable difference in the drill’s performance. It is at this point that the battery pack approaches its discharged state and needs to be recharged. If the pack is warm-hot to touch, let the battery pack cool down before placing it in the charger. This will allow the pack to accept a full charge whereas it might not do so if inserted in the charger in an elevated-temperature state.

• With the type of battery supplied with this drill, that is Ni-Cd or Nickel Cadmium type, it is best that they are charged when close to its discharged state. This is the point where there is a noticeable difference in the performance of the drill. If the pack is placed in the charger before it reaches this state, there is a possibility that the capacity/life of the battery pack may not be optimized. It is also important to note that a battery pack should not be discharged past the performance-noticeable state mentioned above as this might irreversibly damage the battery pack.

• Lastly in order to get the most out of your battery pack, it is highly recommended that the

packs not remain in the charger for more than 3 hours. So once fully-charged (indicated by the green charger light illuminating), it is best to remove the battery pack at or near that point.

Forward/Reverse Button

This drill is equipped with a forward/reverse (red) button which is used to change the direction of rotation of the drill chuck/bit. It is recommended that the user check the direction of rotation prior to performing the work. If the FWD button is firmly depressed from the right side of the drill when the user holds it, the rotation of the drill will be in the forward direction, or clockwise when viewing the chuck from a user viewpoint. This is the recommended rotational direction for drilling holes or driving screws. By firmly depressing the REV button (on the left side of the tool), the rotation of the drill will be counterclockwise. This direction of rotation is recommended for removing screws. It is also useful if a drill bit has been stuck when drilling in the forward direction.

Do not attempt to change the rotation unless the drill chuck is completely stopped. Failure to do so can damage the tool.

If the FWD/REV button is centered in the drill housing, that is, not fully depressed to either side, then the switch trigger should be locked in the “OFF” position.

Variable-Speed Switch Trigger

This drill is equipped with a variablespeed switch. By applying more pressure to the (red) switch trigger, the speed of the drill will increase. Releasing pressure will slow the drill. This accurate speed control allows the user to slowly start drilling a hole without center-punching, or slowly start driving screws, before increasing the operational rate.

Charger and Battery

DG201800CD

Tool Operation

(Continued)

Two-speed gearing

In addition to the variable-speed switch, this drill is also equipped with a two-speed gearbox. The low gear (setting “1”) provides high-torque and slower drilling speeds for heavy-duty work or for driving screws. The high gear (setting “2”) provides faster speeds which is particularly useful for drilling into softer materials. To change to the high-speed setting, push the (red) speed selector knob fully forward. For the low-speed setting, move the speed-selector knob fully toward the rear of the drill. It is important that this knob be positioned fully forward or fully back, anywhere in between can cause damage to the drill.

If the drill has been actuated but the chuck is not rotating, fully release pressure on the switch actuator and then slide the gear actuator to its desired setting.

Electrical Brake

This drill is equipped with an electrical brake which is used to stop the chuck quickly. This is useful when the job calls for repetitive driving or removal of screws. This is activated by merely releasing the switch actuator while the drill is rotating. When the electric brake is actuated, it is common to see momentary arcing within the drill itself.

Adjustable Clutch

This drill/driver features 16 clutch settings. Output torque will increase as the clutch collar is rotated from 1 to

15. The drill bit position locks the clutch in order to permit heavy-duty drilling and driving work. It also allows bits to be changed quickly and easily in the keyless chuck. This adjustable clutch is particularly useful when driving screws. A lower clutch setting will ratchet sooner than a high-clutch setting, that is, it will limit how far a screw is driven. When driving screws, it is best to start at a lower clutch setting and adjust this collar upwards until the screw is set to the desired depth.

Bubble Levels

This drill/driver is equipped with two bubble levels in order to make it easier for the user to drill squarely. There is a horizontal level on top of the drill and in order to drill/drive horizontally, the bubble on this particular level should be centered between the two level lines. For those jobs where the user wants to drill straight up-and-down, there is another level on the back side of the drill for that particular purpose. For vertical drilling, the center of the bubble should be at the intersection of the crosshairs.

Magnetic Screw Holder

This drill/driver is equipped with a magnet on top of the drill, underneath the horseshoe magnet symbol. This is useful for storing screws when doing repetitive work.

Battery Fuel Gauge Indicator Lights

This drill/driver is equipped with a battery fuel gauge. This is positioned on top of the drill and is composed of three green lights and a black button. In order to check the state of the battery pack, depress the black button when the drill is OFF. If three of the green lights illuminate, this indicates a fully-charged or nearly charged battery pack. If only one green light illuminates, the battery pack is nearing that point where it should be recharged. If no lights illuminate, the battery pack needs to be recharged.

Inserting / Removing Bits

• In order to clamp a bit in the drill, move the FWD/REV button to its center position and rotate the clutch ring to the drill bit symbol. Rotate the chuck sleeve counterclockwise (when viewing from the chuck end) until the chuck jaws are opened slightly more than the diameter of the bit to be inserted. Insert a clean bit up to the drill bit flutes (for smaller bits) or as far as it will go for large bits. Close the chuck by rotating the chuck sleeve clockwise and securely tighten by hand.

• In order to remove the bit from the drill, move the FWD/REV button to its center position and rotate the clutch ring to the drill bit symbol. Rotate the chuck sleeve clockwise (when viewing from the chuck end) until the chuck jaws are opened slightly more than the diameter of the bit and then remove the bit.

Do not

use the power of the drill to loosen or tighten the bit while holding the chuck. The spinning chuck will cause friction burn and hand injury.

Phillips and slotted screw driver bits are included onboard with this drill and can be easily installed as previously noted. These are particularly useful for driving/removing screws.

General Drilling Instructions

Safety

glasses must be worn during drilling operations.

Always

be alert and brace yourself against the twisting action of the drill. A firm hold should always be administered when drilling. Failure to do so may result in bodily injury.

• Adjust the drill’s chuck collar so that

arrow on the drill body points to the drill bit symbol on the chuck collar.

• Set the speed selector to the desired

setting. Typically the harder the material being drilled into, the slower the recommended speed.

• Insure that the drill bit is securely

gripped in the chuck.

• Make sure that the FWD button is

fully depressed. This should make the drill rotate in the forward direction, that is, clockwise as viewed from the user’s vantage point.

Operating Instructions

General Drilling Instructions

(Continued)

• Make

sure that the workpiece is secured This might entail clamping it in a vise or held securely by other clamping means A loose workpiece may spin and cause bodily injury.

• Locate the center for the hole to be drilled and using a center punch, make a small dent in the workpiece.

• Place the tip of the drill bit in this dent, hold the drill square to the workpiece, apply steady pressure, and actuate the drill’s switch.

•

Continue to apply steady, even pressure while drilling. Applying too much pressure may cause the drill bit to overheat and/or break, resulting in bodily injury or damaged drill bits Too little pressure will keep the bit from cutting into the workpiece.

• If the drill stalls or becomes jammed in the hole, release the switch trigger immediately Do not keep actuating the switch trigger in the forward direction in order to free the bit from its jammed condition, for this will damage the motor Remove the drill bit from the workpiece and determine the cause of stalling or jamming before beginning again. If it is troublesome to remove the bit from the workpiece, then fully-depress the REV button and actuate the switch to remove the bit. Then fully depress the FWD button before resuming the drilling operation.

• When the bit is at the point where it nearly breaks through the material being drilled, reduce the pressure on the drill in order to avoid splintering the wood or stalling in a metal workpiece.

• When the drill bit has completely penetrated the workpiece and is spinning freely, withdraw it from the workpiece while the motor is still running, and then turn off the drill.

Drilling Wood

In addition to the guidelines given in the General Drilling Instructions, the following also apply:

• When drilling into softer wood, higher speed settings are generally used.

• When drilling into wood using a twist drill bit, frequently withdraw it from the hole in order to clear away chips which build up in the flutes. This helps prevent overheating and burning the material while speeding up the drilling process.

• If a backing block is used to keep the back of the workpiece from splintering, clamp it securely in place. If a backing block is not use with spade bits or hole saws, ease up the pressure exerted on the drill as soon as the bit point breaks through the workpiece. Remove the bit and using the breakthrough hole, reposition the bit on the opposite side of the workpiece and finish the drilling operation.

Drilling in Metal

In addition to the guidelines given in the General Drilling Instructions, the following also apply:

• Use only good quality, sharp, highspeed drill bits when drilling into metal.

• When drilling into metal, lower speed settings are generally used. The harder the material, the slower the drilling speed should be.

• Start drilling with a slow speed and gradually increase the speed as the drill cuts.

• When drilling a large hole, it is easier to first drill a smaller (pilot) hole and then enlarge it to the required size.

• The use of a lubricant, such as oil, on the drill point helps to keep the bit cool, increases the drilling action, and prolongs bit life.

DG201800CD

General Driving Screws Instructions

Safety

glasses must be worn during driving operations.

Always

be alert and brace yourself against the twisting action of the drill. A firm hold should always be administered when driving screws. Failure to do so may result in bodily injury.

• Drill a pilot hole of a size

recommended by the screw manufacturer prior to driving the screws in place.

• Adjust the drill’s chuck collar so that

arrow on the drill body points to the desired torque setting. A lower number will cause the drill to ratchet sooner, that is, it will not drive the screw into the workpiece as far as if a higher clutch collar setting is used.

• Set the speed selector to the low

speed “1” setting.

• Install the proper screwdriver bit and

insure that this bit is securely gripped in the chuck.

• Make sure that the FWD button is

fully depressed. This should make the drill rotate in the forward direction, that is, clockwise as viewed from the user’s vantage point.

•

Make sure that the workpiece is secured. This might entail clamping it in a vise or held securely by other clamping means. A loose workpiece may spin and cause bodily injury.

• Using one’s fingers, place the tip of the screw in the pilot hole and turn clockwise so as to start the screw squarely.

• Place a properly-sized screwdriver bit on the screw and while exerting pressure on the drill, actuate the switch trigger to drive the screw in place. It is important that the screw be driven squarely from the start, so a constant square pressure should be administered in order to drive the screw properly in place. If too little pressure is put on the drill during this driving operation, the screwdriver bit may not be retained in the screw head- this could damage or strip the end of the screw.

• As soon as the screw has been seated, release the switch trigger and lift the screwdriver from the screw head. If the drill ratchets before driving the screw to the desired depth, remove the drill from the screw head and increase the clutch collar setting. Then repeat the driving process.

• A lubricant, such as soap or wax, may be used on screw threads for ease of driving. This is particularly important when dealing with hard wood.

• Screws are typically comprised of a threaded section, a shank section in which there are no threads, and the screw head. Sometimes it is advantageous to drill holes/countersinks in one operation and there are different combination bits (e.g. pilot drill/shank, pilot drill bit/countersink, etc.) available at local supply houses for doing these combinations.

Driving Wood Screws

In addition to the guidelines given in the General Driving Instructions, the following also apply:

• Prior to driving a wood screw in place, it is recommended that a pilot hole (and shank hole if necessary) be first drilled. See the table below for recommendations when using common screw sizes.

Driving Self-tapping Screws

In addition to the guidelines given in the General Driving Instructions, the following also apply:

• Prior to driving the self-tapping screw in place, drill a pilot hole of the recommended size by the manufacturer. Place the tip of the screw in the pre-drilled hole and while gently holding the screw square, slowly start driving the screw. Once it has properly started, discontinue holding the screw threads and finish driving the screw. As soon as the screw is seated, release the switch trigger and lift the drill from the screw head.

Driving Machine Screws

In addition to the guidelines given in the General Driving Instructions, the following also apply:

• Prior to driving the machine screw in place, drill and tap a hole of the recommended size by the manufacturer. Start the threads of the screw in the tapped hole by hand and once squarely in place, discontinue holding the screw and then start to slowly drive the screw with the driver. Once the screw has been fully seated, release the switch trigger and lift the drill from the screw head.

Operating Instructions

RECOMMENDATIONS FOR DRIVING WOOD SCREWS

SCREW PILOT DRILL DIAMETER SHANK SCREWDRIVER BIT TIP

SIZE (FOR SOFT WOOD) (FOR HARD WOOD) PILOT HOLE SLOTTED BIT PHILLIPS BIT

#6 1/16" (0.063") 5/64" (0.078") 9/64" (0.141") 3/16" #2

#8 5/64" (0.078") 3/32" (0.094") 11/64" (0.172") 1/4" #2

#10 3/32" (0.094") 7/64" (0.109") 3/16" (0.188") 5/16" #2 OR #3*

#12 7/32" 0.219") 1/8" (0.125") 7/32" (0.219") 3/8" #3

* Some head styles in this size take a #2 Phillips bit and others #3.

General Driving Screws Instructions

(Continued)

Removing Screws

In order to remove a screw from a workpiece, use the following steps:

• Set the clutch adjusting collar to its highest setting and set the speed selector to its lowest "1" setting.

• Install the proper screwdriver bit into the drill’s chuck.

• Fully depress the REV button.

• Place the screwdriver bit in the screw head and with enough pressure exerted on the drill so that it doesn’t jump out of the screw head, start the drill to remove the screw.

Maintenance

Cleaning

All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could dissolve or otherwise damage the material.

Failure to Start

Should your tool fail to start, make sure the battery pack is charged and installed in the drill.

Battery Service

The battery pack supplied with this drill will self-discharge and lose some of its capacity over time. Therefore, if it is stored unused for a long period of time, then it may require recharging before use. In order to get the most out of your batteries, it is recommended that the pack be recharged every 2-3 months and when doing so, remove the pack from the charger after 2-3 hours of charging.

Removing/Replacing the Chuck

If there is a need to replace the chuck, use the following steps to do so:

• Remove the battery pack from the drill.

• Rotate the clutch collar until its drill bit symbol aligns with the arrow on the top of the drill housing.

• Open the chuck jaws fully by unscrewing the chuck sleeve counterclockwise (when viewing the chuck from its end).

• Locate the left-handed screw inside the chuck and with the proper screwdriver bit and remove this screw by turning it clockwise.

• Insert the short arm of a 3/8" hex key or Allen wrench into the chuck and tighten the jaws of the chuck on the flats of this wrench.

• With a hammer or the like, strike the long arm of the wrench sharply so that the chuck will turn counterclockwise.

• Once the chuck has been loosened, remove the wrench and unscrew the chuck from its spindle.

• To replace the chuck with another one, reverse the steps noted above. Always keep the spindle threads, chuck threads, and securing screw free of debris.

Service

Tool

service must be performed only by qualified repair personnel and by an AUTHORIZED SERVICE CENTER. Service or maintenance performed by unqualified personnel could result in a risk of injury.

For information regarding the operation or repair of this product, please call 1-800- 424-8936.

For Replacement Parts or Technical Assistance, call 1-800-424-8936

Please provide following information:

- Model number

- Serial number (if any)

- Part description and number as shown in parts list

Part

Description Number

Address any correspondence to:

Campbell Hausfeld Attn: Parts Department 100 Production Drive Harrison, OH 45030 U.S.A.

Charger – 18V DG024700AV Battery Pack – 18V DG024900AV Chuck – 3/8" DG029900AV Set Screw SX173400AV

DG201800CD

Limited Warranty

1. DURATION: One (1) Year from the date of purchase by the original purchaser on drill. Batteries are warranted for one (1) year.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 424-8936

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld cordless power tool supplied or manufactured by Warrantor.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED

FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY

DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance

with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety

devices. If such safety devices are removed or altered, this warranty is void. D. Normal adjustments which are explained in the owner’s manual(s) provided with the product. E. Items or service that are normally required to maintain the product, i.e. contacts, grips, springs, triggers or any

other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of

original purchase.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Call Campbell Hausfeld (800-424-8936) to obtain your warranty service options. Freight costs must be borne by the

purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

Operating Instructions

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