Campbell Hausfeld DG190600CK, DG190625DI User Manual
Operating Instructions and Parts Manual DG190600CK and DG190625DI
Variable Speed
Hammer Drill
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain
the product described. Protect yourself and others by observing all safety information. Failure to comply with
instructions could result in personal injury and/or property damage! Retain instructions for future reference.
IN713303AV 8/07
For parts, product & service information
visit www.chpower.com
BUILT TO LAST
© 2007 Campbell Hausfeld/Scott Fetzer
See Warranty on page 6 for important information about commercial use of this product.
Description
Hammer drills provide short, rapid
hammer thrusts at the same time the bit
turns. By adding impact to the drilling
tip, the material is actually pulverized,
increasing the efficiency of the drilling
process and keeping the tip of the bit
cooler. This hammer drill can be used in a
normal drilling mode as well. Other
features include variable-speed and
reversing controls, which provide the
ability to use the drill as a driver as well.
The depth stop offers greater control,
project versatility, and increases depth
accuracy.
Unpacking
When unpacking this product, carefully
inspect for any damage that may have
occurred during transit.
General Safety
Information
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger
indicates
an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
Warning
indicates
a potentially hazardous situation
which, if not avoided, COULD result in
death or serious injury.
Caution
indicates
a potentially hazardous situation
which, if not avoided, MAY result in
minor or moderate injury.
Notice
indicates
important information, that if not
followed, may cause damage to
equipment.
CALIFORNIA PROPOSITION 65
You can create dust when
you cut, sand, drill or grind
materials such as wood,
paint, metal, concrete, cement, or other
masonry. This dust often contains
chemicals known to cause cancer, birth
defects, or other reproductive harm.
Wear protective gear.
Warning
This
product or its power cord contains
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
The following safety precautions must be
followed at all times along with any
other existing safety rules.
1. Read all manuals included
with this product carefully.
Be thoroughly familiar
with the controls and the
proper use of the
equipment.
2. Only persons well acquainted with
these rules of safe operation should
be allowed to use the tool.
Safety glasses and ear
protection must be worn
during operation.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
Specifications
Voltage 120 V, 60 Hz
Chuck Size 1/2" (13 mm)
Max Bit Size 1/2" (13 mm)
Blows per Minute 42,000
RPM 0 - 3000
Power Rating 6 Amps
MANUAL
General Safety
Information (Cont’d.)
3. Do not wear loose fitting clothing,
scarves, or neck ties in work area.
Loose clothing may become caught
in moving parts and result in serious
personal injury.
4. Do not wear jewelry when
operating any tool. Jewelry may
become caught in moving parts and
result in serious personal injury.
5. Always use attachments designed
for use with this tool. Do not use
damaged or worn attachments.
6. Never trigger the tool when not
applied to a work object.
Attachments must be securely
attached. Loose attachments can
cause serious injury.
7. Never point a tool at oneself or any
other person. Serious injury could
occur.
8. Use steady, even pressure when
using tool. Do not force. Too much
pressure can cause drill to break or
overheat.
9. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.
10. Do not put hands near or under
moving parts.
General Power Tool
Safety Warnings
Read all
safety
warnings and all instructions. Failure
to follow the warnings and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference.
The term "power tool" in the warnings
refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
Keep
work
area clean and well lit. Cluttered or
dark areas invite accidents.
Do not operate power tools
in explosive atmospheres,
such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may
ignite the dust or fumes.
Keep
children
and bystanders away while operating a
power tool. Distractions can cause you
to lose control.
ELECTRICAL SAFETY
Power tool plugs must match
the outlet. Never modify the
plug in any way. Do not use
any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
Avoid
body
contact with earthed or grounded surfaces, such as pipes, radiators, ranges
and refrigerators. There is an increased
risk of electric shock if your body is
earthed or grounded.
Do not
expose
power tools to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock.
Do not
abuse
the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged
or entangled cords increase the risk of
electric shock.
When
operating a power tool outdoors, use an
extension cord suitable for outdoor
use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
If operat-
ing a
power tool in a damp location is
unavoidable, use a residual current
device (GFCI) protected supply. Use of a
GFCI reduces the risk of electric shock.
Hold
power
tools by insulated gripping surfaces
when performing an operation where
the cutting tool may contact hidden
wiring or its own cord. Contact with a
“live” wire will make exposed metal
parts of the tool “live” and shock the
operator.
Double insulated tools are equiped with
a polarized plug (one plug blade is wider
that the other). This plug will fit in a
polarized outlet only one way. If the plug
does not fit fully into the outlet, turn the
plug over and insert into plug again.
1. Make sure cord is located so that it
will not be stepped on, tripped
over, or otherwise subjected to
damage or stress.
2. Do not use an extension cord unless
absolutely necessary. Use of
improper extension cord could
result in a risk of fire and electric
shock.
If an extension cord must be used,
make sure:
• That the pins on plug of
extension cord are the same
number, size and shape as those
of plug.
• That the extension cord is
properly wired and in good
electrical condition.
• If an extension cord is to be used
outdoors it must be marked with
the suffix “W-A” or “W”
following the cord type
designation to indicate it is
acceptable for outdoor use. For
example – SJTW-A
3. Do not expose to rain, snow or
frost.
4. Do not operate tool with damaged
cord or plug.
• Have a damaged or worn power
cord and/or strain relief replaced
immediately.
• Do not attempt to repair power
cord.
PERSONAL SAFETY
Stay
alert,
watch what you are doing and use
common sense when operating a
power tool. Do not use a power tool
while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating
power tools may result in serious personal injury.
Use personal protective
equipment. Always wear eye
protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
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Operating Instructions and Parts Manual
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Length of Cord in Feet 25 50 100 150
AWG Size of Cord 18 18 18 16
Minimum Wire Size (AWG) of Extension Cord
General Power Tool
Safety Warnings
(Cont’d.)
Prevent
unintentional starting. Ensure the switch is in
the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying
power tools with your finger on the
switch or energising power tools that
have the switch on invites accidents.
Remove
any
adjusting key or wrench before turning
the power tool on. A wrench or a key
left attached to a rotating part of the
power tool may result in personal
injury.
Do not overreach. Keep proper footing and balance at all
times. This enables better
control of the power tool in unexpected situations.
Dress
properly.
Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewellery or long hair can be
caught in moving parts.
If devices
are provided for the connection of dust
extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
Do not
misuse
this product. Excessive exposure to
vibration, work in awkward positions,
and repetitive work motions can cause
injury to hands and arms. Stop using
any tool if discomfort, numbness, tingling, or pain occur, and consult a
physician.
1. Wear ear protectors with
impact drills. Exposure to
noise can cause hearing
loss.
2. Use auxillary handle supplied with
the tool. Loss of control can cause
personal injury.
3. Always work in a well-
ventilated area. Wear an
OSHA-approved dust
mask and safety glasses.
4. Keep hands away from rotating parts.
5. Use clamps or another practical way
to secure the workpiece to a stable
platform. Never hold work in your
hand, lap, or against other parts of
your body when operating tool.
TOOL USE AND CARE
Do not
force the
power tool. Use the correct power tool
for your application. The correct power
tool will do the job better and safer at
the rate for which it was designed.
Do not
use the
power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive
safety measures reduce the risk of
starting the power tool accidentally.
Store
idle
power tools out of the reach of children and do not allow persons unfamil-
iar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the
hands of untrained users.
Maintain
power
tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may
affect the power tool’s operation. If
damaged, have the power tool
repaired before use. Many accidents
are caused by poorly maintained power
tools.
Keep
cutting
tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are
easier to control.
Use the
power
tool, accessories and tool bits etc. in
accordance with these instructions,
taking into account the working conditions and the work to be performed.
Use of the power tool for operations
different from those intended could
result in a hazardous situation.
1. This tool must NOT be modified or
used for any application other than
that for which it was designed.
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DG190600CK and DG190625DI
1
2
34
5
1. Side handle
2. Depth gauge
3. Clamping lever
4. Hammer/Drill lever
5. Lock button
6. Switch
7. Forward/Reverse lever
8. Chuck
9. Power cord
10. Chuck key holder
6
7
8
8
Tool Features
2
9
10
General Power Tool
Safety Warnings
(Cont’d.)
2. Use only accessories that are
recommended by the manufacturer
for your model. Accessories suitable
for one tool may create a risk of
injury when used on another tool.
3. Some wood contains
preservatives which can
be toxic. Take extra care
to prevent inhalation and
skin contact when
working with these materials.
Request and follow all safety
information available from your
material supplier.
SERVICE
Have
your
power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that
the safety of the power tool is maintained.
Assembly
Always unplug the tool and place the
switch in the locked or off position
before making any assembly,
adjustments, or changing accessories.
Such preventive safety measures
reduce the risk of starting the tool
accidentally.
CHUCK
Follow these instructions when
changing bits or adjusting the chuck.
1. Unplug the tool.
2. Open the chuck jaws wide enough
to insert a bit. Allow the bit to strike
the bottom of the chuck. Center the
bit in the chuck jaws and tighten the
jaws by hand to align the bit.
3. Place the chuck key into each of the
three holes in the chuck, turning it
clockwise to tighten the chuck
securely.
NOTE: Never use a wrench or means
other than a chuck key to tighten or
loosen the chuck.
4. To remove the bit, unplug the tool,
insert the chuck key into one of the
holes in the chuck and turn it
counterclockwise.
Be sure that the shank of the bit and the
chuck jaws are clean. Dirt particles may
cause the bit to line up improperly. Do
not use bits larger than the maximum
recommended capacity of the drill
because gear damage or motor
overloading may result. For best
performance, be sure that the bits are
properly sharpened before use.
To
prevent
personal injury, always remove the
chuck key from the chuck after each use.
ADJUSTING THE SIDE HANDLE
To reduce
the risk
of injury, always use a side handle when
using this tool. Always brace or hold
securely.
1. Unplug the tool.
2. Loosen the side handle by
unscrewing the side handle grip until
the side handle rotates freely.
3. Rotate the side handle to the desired
position.
4. Tighten the side handle grip
securely.
DEPTH ROD
To adjust the depth rod, loosen the
handle and move rod so that the
distance between the end of the rod
and the end of the bit equals the
desired drilling depth. When drilling
with depth rod, stop when end of rod
reaches surface of material.
Pre-Operation
SETTINGS
Hammer drills have two settings:
drilling and hammer-drilling.
1. For drilling, turn the
hammer/drill lever towards
the drill symbol.
2. For hammer-drilling, turn the
hammer/drill lever towards the
hammer symbol .
NOTE: To engage the hammering
mechanism, maintain pressure on the
bit. When pressure on the bit is
released, the hammering action will
stop.
USING FORWARD/REVERSE
The forward/reverse lever can only be
adjusted when the trigger is not
pressed. Always allow the motor to
come to a complete stop before using
the forward/reverse lever.
1. For forward (clockwise) rotation,
push the forward/reverse lever to
the left (when viewed from the
back of the tool).
2. For reverse (counterclockwise)
rotation, push the forward/reverse
lever to the right (when viewed
from the back of the tool). Allow
the motor to come to a full stop
before reversing.
NOTE: When hammer-drilling, use the
tool in forward rotation (clockwise)
only.
NOTE: The hammer/drill lever must be
in either drill, or hammer-drill mode at
all times. There are no operable
positions between the two.
Operation
Safety glasses and ear protection must be worn during
operation.
Make
sure
work is held securely in vise or
clamped in place prior to starting operation. Loose work may spin and cause
bodily injury.
HAMMER-DRILLING OPERATION
Always unplug the drill when attaching
or changing bits or accessories.
There is
a tremendous and sudden twisting force exerted
on the tool/bit at the time of hole
break-through, when the hole becomes
clogged with chips and particles, or
when striking reinforcing rods embedded in the concrete. Always use the
side grip (auxiliary handle) and firmly
hold the tool by both side grip and
switch handle during operations.
Failure to do so may result in the loss
of control of the tool and potentially
severe injury.
When drilling in concrete, granite, tile,
etc., move the hammer/drill lever to the
hammer-drill setting. Be sure to use a
tungsten-carbide tipped bit. Use sharp
drill bits only.
Position the bit at the desired location
for the hole, then pull the switch
trigger. Do not force the tool. Light
pressure gives best results. Keep the
tool in position and prevent it from
slipping away from the hole.
Do not apply more pressure when the
hole becomes clogged with chips or
particles. Instead, run the tool at an
idle, then remove the bit partially from
the hole. By repeating this several
times, the hole will be cleaned out and
normal drilling may be resumed.
DRILLING OPERATION
Always unplug the drill when attaching
or changing bits or accessories. Use
sharp drill bits only. When drilling in
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Operating Instructions and Parts Manual
Operation (Cont’d.)
wood, metal or plastic materials, move
the hammer/drill lever to the drill
position.
DRILLING IN WOOD
For WOOD, use the low speed setting
and use twist drill bits, spade bits,
power auger bits, or hole saws.
USE ONLY in the “low speed” gear
range. Start drilling with slow speed
and increase to full power while
applying firm pressure on the tool.
Holes in wood can be made with the
same twist drills used for metal. These
bits may overheat unless pulled out
frequently to clear chips from the
flutes. Work that is apt to splinter
should be backed up with a block of
wood.
When drilling in wood, composition
materials and plastic, start the drill
slowly, gradually increasing speed as
you drill. Use low speeds for plastics
with a low melting point.
When drilling in wood, the best results
are obtained with wood drills equipped
with a guide screw. The guide screw
makes drilling easier by pulling the bit
into the workpiece.
DRILLING IN METAL
For METAL, use the “DRILL” setting and
steel twist drill bits or hole saws.
USE ONLY in the “DRILL” setting. Start
drilling with slow speed and increase to
full power while applying firm pressure
on the tool. A smooth even flow of
metal chips indicates the proper drilling
rate. Use a cutting lubricant when
drilling metals. The exceptions are cast
iron and brass which should be drilled
dry. The cutting lubricants that work
best are sulphurized cutting oil or lard
oil; bacon-grease will also serve the
purpose.
Use high speed steel twist drills or hole
saws. Use a center punch to start the
hole. Lubricate drill bits with cutting oil
when drilling in iron or steel. Use a
coolant when drilling in nonferrous
metals such as copper, brass or
aluminum. Back the material to
prevent binding and distortion on
breakthrough.
To prevent the bit from slipping when
starting a hole, make an indentation
with a center-punch and hammer at
the point to be drilled. Place the point
of the bit in the indentation and start
drilling.
DRILLING IN MASONRY
For MASONRY, such as brick, cement,
cinder block, etc., use carbide-tipped
bits rated for percussion drilling and be
certain that the bit is sharp.
Ensure that the hammer mode is
selected. Use a constant and firm force
on the tool to drill most effectively. A
smooth, even flow of dust indicates the
proper drilling rate.
Pressing
excessively on the tool will not speed up the
drilling. In fact, this excessive pressure
will only serve to damage the tip of
your bit, decrease the tool performance
and shorten the service life of the tool.
IF DRILL STALLS, it is usually because it
is being overloaded or improperly used.
RELEASE SWITCH IMMEDIATELY,
remove drill bit from work, and
determine cause of stalling. DO NOT
CLICK SWITCH OFF AND ON IN AN
ATTEMPT TO START A STALLED DRILL
— THIS CAN DAMAGE THE DRILL.
To minimize stalling or breaking
through the material, reduce pressure
on drill and ease the bit through the
last fractional part of the hole.
Keep the motor running when pulling
the bit back out of a drilled hole. This
will help prevent jamming.
Maintenance
Tool service must be performed only
by qualified repair personnel. Service
or maintenance performed by
unqualified personnel could result in
a risk of injury.
Cleaning
Clean out dust and debris from vents
and electrical contacts by blowing with
compressed air. Keep tool handles
clean, dry and free of oil or grease.
Use only mild soap and a damp cloth
to clean the tool, keeping away from
all electrical contacts.
Certain cleaning agents and solvents
are harmful to plastics and other
insulated parts. Some of these include
gasoline, turpentine, lacquer thinner,
paint thinner, chlorinated cleaning
solvents, ammonia and household
detergents containing ammonia.
Never use flammable or combustible
solvents around tools.
LUBRICATION
For your continued safety and
electrical protection, lubrication and
service on this tool should ONLY be
performed by an AUTHORIZED
CAMPBELL HAUSFELD SERVICE
CENTER.
TECHNICAL SERVICE
For information regarding the
operation or repair of this product,
please call 1-800-424-8936.
Tool
service
must be performed only by qualified
repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
5
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DG190600CK and DG190625DI
For Replacement Parts or Technical Assistance, call 1-800-424-8936
or visit our website: www.chpower.com
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
Address any correspondence to:
Campbell Hausfeld
Attn: Customer Service
100 Production Drive
Harrison, OH 45030 U.S.A.
Part
Description Number
1/2"Chuck Key DG026800AV
Metal Depth Guide DG026900AV
Adjustable Side Handle DG027000AV
Replacement Parts List
6
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Operating Instructions and Parts Manual
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: two years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production
Drive, Harrison, Ohio, 45030, Telephone: (800) 424-8936.
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale)
of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld power tool supplied or
manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur
within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE
LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used
for commercial, industrial or rental purposes, no warranty applies. Some States do not allow limitation
on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT
FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States
do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in
accordance with instructions provided in the owner’s manual(s) supplied with product. Accident,
purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also
include the removal or alteration of any safety devices. If such safety devices are removed or altered,
this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option,
products or components which are defective, have malfunctioned and/or failed to conform within duration
of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld (800-424-8936) to obtain your warranty service options. Freight costs must be
borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s
manual(s).
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights.
You may also have other rights which vary from state to state or country to country.
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