Campbell Hausfeld CW301400AJ, CW301300AJ User Manual
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Additional Operating Instructions and Parts Manual |
CW301300AJ, CW301400AJ |
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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Pressure Switch
Assembly for Portable
Air Compressors
Figure 1 - Old Pressure Switch
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . .1
Unpacking . . . . . . . . . . . . . . . . . . . . . . .1
Safety .Guidelines . . . . . . . . . . . . . . . . . .1
General .Safety .Information . . . . . . . . .1
Components . . . . . . . . . . . . . . . . . . . . . .2
Removal .of .Existing .Switch . . . . . . . . . .2
New .Switch .Installation . . . . . . . . . . . . .2
Operation .Procedure . . . . . . . . . . . . . . .3
Replacements .Part .Information . . . . . .4
Description
This .kit .will .replace .pressure .switch . assembly .shown .in .Figure .1 .with . pressure .switch .assembly .shown .in . Figure .2. .Use .this .instruction .guide .for . assembly .and .operation .information. .
This .guide .is .designed .to .supplement . the .other .instruction .manuals .included . with .this .unit. .Carefully .read .all . manuals .and .safety .information .before . operating .the .compressor..
Figure 2 - New Pressure Switch Assembly
Unpacking
After .unpacking .the .kit, .inspect . carefully .for .any .damage .that .may .have . occurred .during .transit, .before .putting . unit .into .service..
Read & Follow All Instructions
Save These Instructions
Do Not Discard
Safety Guidelines
Caution indicates a potentially
hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Notice indicates important
information, that if not followed, may cause damage to equipment.
NOTE: .Information .that .requires .special . attention..
This .manual .contains .information . that .is .very .important .to .know .and . understand. .This .information .is . provided .for .SAFETY .and .to .PREVENT . EQUIPMENT .PROBLEMS. .To .help .
recognize .this .information, .observe .the . following .symbols..
Warning indicates a potentially
hazardous situation which, if not avoided, COULD result in death or serious injury.
General Safety Information
California proposition 65
This product or
its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
General Safety
• . Read .all .manuals .included . with .this .product .
MANUAL
carefully. .Be .thoroughly . familiar .with .the .controls .
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© .2008 .Campbell .Hausfeld/Scott .Fetzer |
For .parts, .product .& .service .information |
IN606402AV .8/08 |
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visit .www.chpower.com |
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Additional .Operating .Instructions .and .Parts .Manual
General Safety Information |
tip .of .small .screwdriver .into .cutouts, . |
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(Continued) |
then .push .to .release .wires.. |
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and .the .proper .use .of .the . |
4. . . Remove .ground .screw .(See .Figure .3).. |
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equipment. .Follow .all .instructions.. |
5. . . Remove .strain .relief .screw .(See . |
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• . Only .persons .well .acquainted .with . |
Figure .3).. |
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these .rules .of .safe .operation .should . |
6. . . Pull .unloader .tube .off .existing . |
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be .allowed .to .use .the .unit.. |
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pressure .switch. .Remove .screw . |
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Components |
holding .pressure .switch .to .pressure . |
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switch .assembly. .Then .remove .switch . |
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Pressure switch .- .Auto/Off .Switch .- .In . |
from .unit.. |
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the ."auto" .position, .the .compressor . |
7. . . Disconnect .unloader .tube .from . |
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shuts .off .automatically .when .tank . |
check .valve.. |
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pressure .reaches .the .maximum .preset . |
8. . . Remove .the .remainder .of .pressure . |
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pressure. .In .the ."off" .position, .the . |
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switch .assembly .by .unscrewing .tank . |
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compressor .will .not .operate. .This .switch . |
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fitting.. |
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should .be .in .the ."off" .position .when . |
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connecting .or .disconnecting .the .power . |
New Switch Installation |
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cord .from .the .electrical .outlet .or .when . |
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changing .air .tools.. |
New switch must |
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Regulator.- .The .regulator .controls .the . |
have same maximum |
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pressure as existing switch. Pressure |
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amount .of .air .pressure .released .at .the . |
rating is listed on the bottom of |
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hose .outlet.. |
assembly. |
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ASME Safety Valve .- .This .valve . |
1. . . Screw .pressure .switch .assembly .onto . |
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automatically .releases .air .if .the .tank . |
tank.. |
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pressure .exceeds .the .preset .maximum.. |
2. . . Replace .existing .unloader .tube . |
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Pressure Gauges.- .The .gauge .attached . |
connection .at .check .valve .with .new . |
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quick .connect .supplied .in .kit.. |
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to .pressure .switch .will .show .air . |
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pressure .in .tank. .The .gauge .attached .to . |
3. . . Insert .new .unloader .tube .into .quick . |
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regulator .will .show .air .pressure .at .the . |
connect .fitting .on .check .valve.. |
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hose .outlet.. |
4. . . Insert .other .end .of .unloader .tube . |
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Removal of Existing Switch |
into .unloader .valve .on .pressure . |
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switch. .Unloader .tube .can .be .cut .if . |
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1. . . Disconnect .power .and .release .all .air . |
supplied .length .is .too .long.. |
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pressure .from .tank.. |
5. . . Loosen .pressure .switch .cover .screw, . |
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2. . . Remove .existing .pressure .switch . |
then .remove .cover.. |
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cover .screw(s), .then .remove .cover.. |
6. . . Two .strain .relief .clamps .will .be . |
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3. . . Locate .cut-outs .on .the .back .of . |
provided .in .the .kit. .Determine .which . |
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pressure .switch .(See .Figure .3). .Insert . |
strain .relief .clamp .to .use .based .on . |
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the .diameter .of .the .line .cord.. |
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Ground .Screw |
7. . . Loosely .attach .strain .relief .clamp .to . |
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pressure .switch .with .screw .provided . |
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in .kit. .Insert .motor .and .line .cord .into . |
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switch. .Tighten .strain .relief .clamp . |
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Cutouts |
screw .to .hold .cords .securely.. |
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8. . . Position .black .motor .wire . |
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underneath .screw .head .#4 .(See . |
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Figure .4), .then .tighten .screw .to . |
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secure .wire. .Position .black .line .wire . |
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underneath .screw .head .#2, .then . |
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Strain .Relief .Screw |
tighten .screw .to .secure .wire.. |
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9. . . Position .white .line .wire .underneath . |
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Figure 3 |
screw .head .#1, .then .tighten .screw . |
1 |
2 |
LINE |
LINE |
MTR |
MTR |
3 |
4 |
Ground .terminals |
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Figure 4
to .secure .wire. .Position .white .motor . wire .underneath .screw .head .#3, . then .tighten .screw .to .secure .wire . (See .Figure .4)..
10. .Attach .green .ground .wire .from .line . cord .to .inside .of .pressure .switch . with .ground .screw .provided .in .
kit. .Repeat .procedure .with .green . ground .wire .from .motor .cord. .(See . Figure .4)..
11. .Place .cover .on .pressure .switch .and . tighten .cover .screw..
12. .Screw .regulator .onto .pressure . switch. .
NOTE: .Ensure .air .flow .indicator .arrow . on .regulator .body .points .away .from . compressor .(See .Figure .5)..
13. .Attach .outlet .pressure .gauge .to . regulator..
Hose .
Outlet
Air .Flow
Figure 5
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CW301300AJ, CW301400AJ
Operating Procedure
In .the ."AUTO" .position, .the .compressor . pumps .air .into .tank. .It .shuts .off . automatically .when .unit .reaches .its . maximum .preset .pressure. .In .the ."OFF" . position, .the .pressure .switch .cannot . function .and .the .compressor .will .not . operate..
IMPORTANT: .Read .
instructions .before .operating .
MANUAL
compressor .or .damage .may . result. .
1. . . Turn .switch .to ."OFF" .position .and . plug .in .power .cord .(See .Figure .6)..
2. . . Turn .switch .to ."AUTO" .position .to . run .unit .(See .Figure .6)..
3. . . Turn .regulator .knob .fully . counterclockwise. .Compressor .will . build .to .maximum .preset .pressure . and .shut .off..
4. . . Attach .end .of .hose .to .regulator . knob. .Turn .regulator .clockwise .to . increase .pressure .going .to .the .tool . that .is .being .used..
This switch should be in the "OFF"
position when connecting or
disconnecting the power cord from the Figure 6 electrical outlet.
Notes
A UT
O
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F |
F |
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O |
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Additional .Operating .Instructions .and .Parts .Manual
For Replacement Parts or Technical Assistance, Call 1-800-543-6400
Please provide following information: |
Address any correspondence to: |
- .Model .number . |
Campbell .Hausfeld . |
- .Serial .number .(if .any) . |
Attn: .Customer .Service |
- .Part .description .and .number .as .shown .in .parts .list . |
100 .Production .Drive |
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Harrison, .OH . .45030 . .U..S..A.. |
1 |
2 |
11 |
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10 |
3 |
4 |
A
U
T
O
9
8
OFF
5
6
7
7
Figure 7 – Replacement Parts Illustration for Pressure Switch Assembly for Portable Air Compressors
Replacement Parts List
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Reference |
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Number |
Description |
Part Number |
Quantity |
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1 . |
Pressure .Switch .(CW301300AJ) . |
CW211200AV . |
1 |
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Pressure .Switch .(CW301400AJ) . |
CW213100AV . |
1 |
. |
2 . |
Unloader .Tube . |
ST117803AV . |
1 |
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3 . |
Quick .Connect . |
ST081301AV . |
1 |
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4 . |
Clamp .Screw . |
ST209800AV . |
1 |
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5 . |
Strain .Relief .Clamp .(ST/SJT) . |
CW209500AV . |
1 |
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Strain .Relief .Clamp .(SJT/SJT) . |
CW209600AV . |
1 |
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6 . |
Bushing .Reducer . |
ST071407AV . |
1 |
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7 . |
Pressure .Gauge . |
GA016300AV . |
2 |
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8 . |
1/4 .inch .Nipple . |
HF002401AV . |
2 |
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9 . |
Regulator . |
RE206203AV . |
1 |
.10 . |
ASME .Safety .Valve .(140 .psi) .(CW301300AJ) . |
V-215100AV . |
1 |
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ASME .Safety .Valve .(115 .psi) .(CW301400AJ) . |
V-215102AV . |
1 |
.11 . |
Unloader .Valve . |
CW210001AV . |
1 |
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.12 . |
Ground .Screw . |
ST074407AV . |
2 . |
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