Campbell TL-1402 Operating Instructions Manual
See Warranty on page 4 for important information about commercial use of this product.
Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Impact
Wrenches
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . .1
Unpacking . . . . . . . . . . . . . . . . . . . . . . .1
Safety Guidelines . . . . . . . . . . . . . . . . .1
General Safety Information . . . . . . . 1-2
Operation . . . . . . . . . . . . . . . . . . . . . . .2
Storage . . . . . . . . . . . . . . . . . . . . . . . . .3
Troubleshooting Chart . . . . . . . . . . . . .3
Warranty . . . . . . . . . . . . . . . . . . . . . . . .4
Description
Impact wrenches are air tools designed
for removing and installing nuts and
bolts. Impact wrenches have different
impact mechanism types such as rocking
dog, pin clutch and twin hammer
(double jumbo).
The rocking dog and pin clutch types
are used as general purpose tools by
DIY’ers and hobbyists. Twin hammer
wrenches are for use by the professional
in tire shops, assembly line applications
and for removing high torque bolts.
Unpacking
When unpacking this product, carefully
inspect for any damage that may have
occurred during transit. Make sure any
loose fittings, bolts, etc., are tightened
before putting this product into service.
READ & FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
Safety Guidelines
This manual contains information
that is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates an
imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates a
potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
NOTE: Information that requires special
attenion
General Safety Information
CALIFORNIA PROPOSITION 65
You can
create
dust when you cut, sand, drill
or grind materials such as
wood, paint, metal, concrete,
cement, or other masonry. This dust
often contains chemicals known to
cause cancer, birth defects, or other
reproductive harm. Wear protective
gear.
1. Read all manuals included
with this product
carefully. Be thoroughly
familiar with the controls
and the proper use of the
equipment.
2. Only persons well acquainted with
these rules of safe operation should
be allowed to use the air tool.
Do not
maximum operating pressure
of the air tool (90 PSI). The air
tool could explode and result
in death or serious personal injury.
3. Do not exceed any pressure rating of
any component in the system.
4. Disconnect the air tool from air
supply before changing tools or
attachments, servicing and during
non-operation.
Safety
and ear protection must be
worn during operation.
5. Do not wear loose fitting clothing,
scarves, or neck ties. Loose clothing
may become caught in moving parts
and result in serious personal injury.
6. Do not wear jewelry when operating
any tool. Jewelry may become
caught in moving parts and result in
serious personal injury.
7. Do not depress trigger when
connecting the air supply hose.
8. Always use attachments designed
for use with air powered tools.
Do not use damaged or worn
GENERAL SAFETY
This product is a part of a high pressure
attachments.
Do not use hand
system and the following safety
precautions must be followed at all
times along with any other existing
safety rules.
impact quality sockets only. Hand
tool sockets are “glass-hard” and will
shatter and can cause serious personal
injury if used with air tools.
MANUAL
exceed
glasses
tool sockets. Use
REMINDER: Keep your dated proof of purchase for warranty purposes!
© 2014 Campbell Hausfeld/Scott Fetzer
Attach it to this manual or file it for safekeeping.
For parts, product & service information
visit www.campbellhausfeld.com
IN240104AV 10/14
Impact Wrenches
General Safety
Information (Continued)
9. Never trigger the tool when
not applied to a work object.
AIR MOTOR LUBRICATION
The motor must be lubricated daily. An
air motor cannot be oiled too often.
Disconnect the
Attachments must be securely
attached. Loose attachments can
cause serious injury.
the air supply before lubricating.
1. Disconnect the impact wrench from
10. Protect air lines from damage or
puncture.
2. Turn the impact wrench upside
11. Never point an air tool at oneself
or any other person. Serious injury
3. While pulling the trigger, squeeze
could occur.
12. Check air hoses for weak or worn
condition before each use. Make
sure all connections are secure.
Release
all
pressure from the system
before attempting to install,
service, relocate or perform
any maintenance.
13. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.
14. Do not put hands near or under
After an air tool
oil will discharge through the exhaust
port during the fi rst few seconds of
operation. Thus, THE EXHAUST PORT
MUST BE COVERED WITH A TOWEL
before applying air pressure. FAILURE
TO COVER THE EXHAUST PORT CAN
RESULT IN SERIOUS INJURY.
4. Connect the impact wrench to the
moving parts.
Do not misuse
this product.
Excessive exposure to vibration, work in
awkward positions, and repetitive work
motions can cause injury to hands and
arms. Stop using any tool if discomfort,
numbness, tingling, or pain occur, and
consult a physician.
Operation
LUBRICATION
IMPACT MECHANISM LUBRICATION
Lubricate the impact mechanism
monthly.
Disconnect the
Proper lubrication is the owner’s
responsibility. Failure to lubricate the air
tool properly will dramatically shorten
the air supply before lubricating.
1. Disconnect the impact wrench from
the life of the tool and will void the
warranty.
This impact wrench
requires lubrication
BEFORE the initial use and BEFORE and
AFTER each additional use.
Impact wrenches require lubrication
2. Remove the slotted screw or allen
3. Squeeze approximately 1/4 oz. of
throughout the life of the tool and
must be lubricated and or greased in
two separate areas: the air motor and
the impact mechanism. Follow the
4. Reconnect the air supply to the
outlined procedures and refer to parts
manual for tool features. Campbell
Hausfeld air tool oil (ST127000AV) is
recommended because this oil cleans,
lubricates and inhibits rust all in one
step.
5. Remove the screw and hold the oil
impact wrench from
the air supply.
down.
approximately a 1/4 oz. of Campbell
Hausfeld airtool oil in the air inlet.
Then, push the forward and reverse
button in both directions.
has been lubricated,
air supply and cover the exhaust port
with a towel (Refer to replacement
parts manual for tool features).
Run the impact wrench in both the
forward and reverse directions for
20 to 30 seconds. Oil will discharge
from the exhaust port when air
pressure is applied.
impact wrench from
the air supply.
head screw from the oil port hole
(Refer to replacement parts list for
tool features).
Campbell Hausfeld air tool oil in the
oil port hole. Replace the screw.
impact wrench and run for 20 to 30
seconds. Lubricate the entire impact
mechanism by rotating the tool
upside down and sideways while
running the tool.
port hole over a suitable container
to allow excess oil to drain.
Triggering the tool when dumping
the oil helps to force out the excess
oil.
6. Install the screw and tighten. The
residual oil remaining in the impact
mechanism chamber is all that is
needed for proper lubrication.
SPEED ADJUSTMENT
The impact wrench should never
be used to set torque. Use a torque
wrench to set the torque. All models
are equipped with regulators for speed
adjustment (Refer to parts manual for
tool features).
To remove lugs or bolts, set the
regulator to the maximum setting.
When installing, always use a torque
wrench to attain the proper torque of
the lugs or bolts.
When reassembling
be careful not to
overtighten. Bolts may fail or cause a
hazardous condition. Be sure to set the
regulator to the minimum setting then
use a torque wrench to set torque.
AIR TOOL SET-UP
PLEASE REFER TO AIR TOOL AND SPRAY
GUN SET-UP (IN170333AV) FOR AIR
SYSTEM HOOK-UP INSTRUCTIONS.
NOTE: It is not recommended to install
a quick coupler between the tool and
the whip hose.
Using fittings or air hoses which are
too small can create a pressure drop
and reduce the power of the tool. For
3/8, 1/2 and 3/4 inch impact wrenches
use 3/8 inch (I.D.) fittings with 1/4 inch
NPT threads. Most compressors are
shipped with a short, 1/4 inch I.D. hose.
For proper performance and more
convenience, use a 3/8 inch I.D. hose.
Hoses longer than 50 feet should have a
1/2 inch I.D.
For 1 inch impact wrenches use 1/2 inch
(I.D.) fittings with 1/2 inch NPT threads
and a 1/2 inch I.D. hose. Hoses longer
than 50 feet should have a 1 inch I.D.
Never carry a tool
by the hose or
pull the hose to move the tool or a
compressor. Keep hoses away from
heat, oil and sharp edges. Replace any
hose that is damaged, weak or worn.
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2
Storage
The impact wrench must be lubricated
before storing. Follow the air motor
lubrication instructions with an
TECHNICAL SERVICE
For information regarding the
operation or repair of this product,
please call 1-800-543-6400.
exception to step 4 (Impact Mechanism
Lubrication.) Only run the impact
wrench for 2 to 3 seconds instead of 20
to 30 seconds because more oil needs
to remain in the impact wrench when
REPLACEMENT PARTS INFORMATION
For information regarding where to
order replacement parts, call toll free
1-800-543-6400.
storing.
General Troubleshooting Guide
Symptom Possible Cause(s) Corrective Action
Tool runs slowly or will
not operate
Moisture blowing out of
tool
1. Grit or gum in tool
2. No oil in tool
3. Low air pressure
4. Air hose leaks
5. Pressure drops
6. Worn rotor blade in motor
7. Worn ball bearing in motor
1. Water in tank
2. Water in the air lines/hoses
1. Flush the tool with Campbell Hausfeld air tool oil, gum solvent, or
an equal mixture of SAE 10 motor oil and kerosene. If Campbell
Hausfeld oil is not used, lubricate the tool after cleaning
2. Lubricate the tool according to the lubrication instructions in this
manual
3. a. Adjust the regulator on the tool to the maximum setting
b. Adjust the compressor regulator to tool maximum while the
tool is running free
c. For PL2602, the regulator should be turned so the indicator
points to a number on the tool
4. Tighten and seal hose fittings if leaks are found
5. a. Be sure the hose is the proper size. Long hoses or tools using
large volumes of air may require a hose with an I.D. of 1/2 inch
or larger depending on the total length of the hose
b. Do not use a multiple number of hoses connected together
with quick connect fittings. This causes additional pressure
drops and reduces the tool power. Directly connect the hoses
together
6. Replace rotor blade
7. Remove and inspect bearing for rust, dirt and grit or worn race.
Replace or clean and regrease bearing with bearing grease
1. Drain tank. (See air compressor manual). Oil tool and run until no
water is evident. Oil tool again and run 1-2 seconds
2. a. Install a water separator/filter. NOTE: Separators only work
properly when the air passing through the separator is
cool. Locate the separator/filter as far as possible from the
compressor.
b. Install an air dryer
Please provide the following
information:
• Model number
• Stamped code
• Part number and description
Address parts correspondence to:
Campbell Hausfeld
100 Production Drive
Harrison, Ohio 45030 U.S.A.
Impact Mechanism Troubleshooting Guide
Symptom Possible Cause(s) Corrective Action
Impacts slowly or will not
impact
Impacts rapidly but
will not remove bolts
Does not impact 1. Broken impact mechanism 1. a. Replace worn impact mechanism components
1. Lack of lubrication
2. Tool regulator set in wrong
position
3. In-line regulator or compressor
regulator set too low
1. Worn impact mechanism 1. a. Replace worn impact mechanism components
1. Lubricate the air motor and the impact mechanism. (SeeLubrication
section of this manual)
2. a. Adjust the regulator on the tool to the maximum setting
b. For twin hammer impact, the regulator should be turned so the
indicator points to a number on the tool
3. Adjust regulators in the air system
b. Return impact wrench to Authorized Campbell Hausfeld Service
Center for repair
b. Return impact wrench to Authorized Campbell Hausfeld Service
Center for repair
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3
Impact Wrenches
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: three (3) years for models PL160200AV and
PL260200AV; one (1) year for models TL050201AV, TL050299AV, TL140200AV, and TL140299AV.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison,
Ohio, 45030, Telephone: (800) 543-6400.
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld impact wrench.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period with the exceptions below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM
THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial
or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow
limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to
operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If
such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, e.g. o-rings, springs, gaskets, packings or seals,
lubricants, motor vanes, impact mechanism, or any other expendable part not specifically listed. These items will only
be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material
and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within the duration of the specific
warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the
purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also
have other rights which vary from state to state or country to country.
www.campbellhausfeld.com
4
Voir la Garantie à la page 10 pour de l’information importante sur l’utilisation commercial de ce produit.
Instructions D’Utilisation
S’il vous plaît lire et conserver ces instructions. Lire attentivement avant de monter, installer, utiliser ou de procéder à l’entretien du produit
décrit. Se protéger ainsi que les autres en observant toutes les instructions de sécurité, sinon, il y a risque de blessure et/ou dégâts matériels!
Conserver ces instructions comme référence.
Clés à Chocs
Table des matières
Description . . . . . . . . . . . . . . . . . . . . . .5
Déballage . . . . . . . . . . . . . . . . . . . . . . .5
Directives de Sécurité . . . . . . . . . . . . . .5
Généralités sur la Sécurité . . . . . . . . 5-6
Fonctionnement . . . . . . . . . . . . . . . . 6-7
Storage . . . . . . . . . . . . . . . . . . . . . . . . .7
Guide De Dépannage . . . . . . . . . . . . . .8
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Garantie limitée . . . . . . . . . . . . . . . . .10
Description
Les clés à chocs sont des outils
pneumatiques conçus pour l’enlevage
et le montage des écrous et boulons. Le
mécanisme de choc est variable selon la
clé à chocs tels que les types marteau à
bascule, engrenage à goupille et double
marteaux (double jumbo).
Les modèles de type marteau à bascule
et engrenage à goupille sont des outils
tous usages pour les bricoleurs. Les clés
à chocs à double marteaux sont utilisées
par les professionnels dans les ateliers
de pneus, pour les applications de
chaînes d’assemblage et pour l’enlevage
de boulons à grand couple.
Déballage
Lors du déballage de ce produit,
l’examiner soigneusement pour
rechercher toute trace de dommage
susceptible de s’être produit en cours de
transport. Veiller à serrer tout raccord,
boulon, etc. desserré avant de mettre le
dispositif en service.
LIRE ET SUIVRE TOUTES LES
INSTRUCTIONS.
CONSERVER CES INSTRUCTIONS
NE LES JETEZ PAS
Directives de Sécurité
Ce manuel contient de l’information
très importante qui est fournie pour
la SÉCURITÉ et pour ÉVITER LES
PROBLÈMES D’ÉQUIPEMENT. Rechercher
les symboles suivants pour cette
information.
Danger indique une
situation
hasardeuse imminente qui RÉSULTERA
en perte de vie ou blessures graves.
Avertissement
indique une
situation hasardeuse potentielle
qui PEUT résulter en perte de vie ou
blessures graves.
Attention indique
une situation
hasardeuse potentielle qui PEUT résulter
en blessures.
Avis indique de
l’information
importante pour éviter le dommage de
l’équipement.
REMARQUE: L’information qui exige
une attention spéciale.
Généralités sur la
Sécurité
PROPOSITION 65 CALIFORNIE
Vous
créer de la poussière en
coupant, ponçant, perçant
ou meulant les matériaux
tels que le bois, la peinture, le métal, le
béton, le ciment ou autre maçonnerie.
Cette poussière contient souvent des
produits chimiques reconnus pour
pouvez
causer le cancer, les déformations
congénitales ou autres problèmes de la
reproduction. Portez de l’équipement de
protection.
GÉNÉRALITÉS SUR LA SÉCURITÉ
Ce produit fait partie d’un système à
haute pression et les précautions de
sécurité suivantes doivent être prises en
permanence, en même temps que toute
autre règle de sécurité en vigeur.
1. Lire attentivement tous
les manuels, y compris
celui de ce produit. Bien
se familiariser avec les
commandes et l’utilisation
correcte de l’équipement.
2. Seules les personnes bien
familiarisées avec ces règles
d’utilisation en toute sécurité
doivent être autorisées à se servir de
l’outil pneumatique.
Ne
dépasser la pression
maximum de service de l’outil
pneumatique (620,6 kPa).
L’outil pneumatique risque d’exploser
et d’avoir pour résultat des blessures
graves, ou mortelles.
3. Ne pas dépasser la pression
nominale de n’importe quelle pièce
du système.
4. Débrancher l’outil pneumatique
de l’alimentation en air avant de
remplacer des outils ou accessoires,
de procéder à l’entretien et de
ranger l’outil.
nécessaire de porter des
lunettes de protection et un
protecteur auditif pendant
l’utilisation.
MANUAL
pas
Il est
MÉMENTO: Gardez votre preuve datée d'achat à fin de la garantie!
Joignez-la à ce manuel ou classez-la dans un dossier pour plus de sécurité.
© 2014 Campbell Hausfeld/Scott Fetzer
5-Fr
IN240104AV 10/14
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