Campbell CR10 PROM, CR10 Replacement Procedure

APPLICATION NOTE
815 W. 1800 N. Logan, Utah 84321-1784 (435) 753-2342 FAX (435) 750-9540 www.campbellsci.com
CR10 PROM Replacement Procedure
App. Note Code: 1D-T
Copyright (C) 2002 Campbell Scientific, Inc.
CR10 PROM Replacement Procedure
This document will walk you through the procedure for replacing the firmware (PROM) in a Campbell Scientific CR10 Measurement and Control System. If you prefer to have Campbell Scientific install the PROMs (for a nominal fee), request a Returned Materials Authorization (RMA) from Campbell Scientific.
This procedure erases data and programs stored in the CR10. Before you begin, transfer all data and programs you wish to save to a computer or storage module. For information about trans­ferring data and programs between the CR10 and a computer, see the CR10 Operator’s Manual.
To prevent components from being damaged by the discharge of static electricity, the PROMs should be replaced at a grounded work station by a person wearing a grounding strap.
Tools Required
• Phillips screwdriver #1
• PROM puller or Flat-blade screwdriver (shipped with CR10)
• New PROM
2 Copyright © 2002 Campbell Scientific, Inc. App. Note: 1D-T 815 W. 1800 N., Logan, UT 84321 (435) 753-2342
CR10 PROM Replacement Procedure
Procedure
1. Confirm that all necessary data and programs stored in the CR10 have been saved to a computer or storage module.
2. Disconnect the power supply from the CR10 (! on Figure 1).
3. With fingers, remove thumbscrew from the end bracket (" on Figure 1).
4. Separate the end bracket by removing the flanges from the slots on the baseplate (# and $ on Figure 1).
5. Separate the baseplate from the wiring panel (Figure 2).
FIGURE 2. Removing
Baseplate
AG
H
L
AG
H
L
AG
H
L
AG
E3
AG
G
G
AG
H
L
AG
H
L
AG
H
L
AG
E3
AG
G
G
G
G
G
G
12V
12V
SWITHED 12V
G
G
G
G
12V
12V
SWITHED 12V
G 12V
POWER IN
G 12V
POWER IN
SERIAL I OSERIAL I O
DIFF
SESE
DIFF
4
5
6
4
5
6
7
8
9
10
11
12
7
8
9
10
11
12
AG
H
L
AG
H
L
AG
H
L
AG
E2
E1
G
G
DIFF
AG
H
L
AG
H
L
AG
H
L
AG
E2
E1
G
G
DIFF
1
2
3
1
2
3
1
2
3
4
5
6
1
2
3
4
5
6
SESE
EARTHEARTH
G
5V
5V
P1
P2
C8
C7
C6
C5
C4
C3
C2
C1
G
5V
5V
P1
P2
C8
C7
C6
C5
C4
C3
C2
C1
SWITHED 12V
CONTROL
SWITHED 12V
CONTROL
CR10CR10
MADE IN USA
WIRING PANEL NO.
MADE IN USA
WIRING PANEL NO.
1063
FIGURE 1. Removing
Wiring Panel End Bracket
AG
H
L
AG
H
L
AG
H
L
AG
E3
AG
G
G
AG
H
L
AG
H
L
AG
H
L
AG
E3
AG
G
G
G
G
G
G
12V
12V
SWITHEDSWITHED
12V
G
G
G
G
12V
12V
SWITHED
12V
G 12VG 12V POWERPOWER IN
G 12V POWER IN
SERIAL I OSERIAL I OSERIAL I O
DIFF
SESE
DIFF
4
5
6
4
5
6
7
8
9
10
11
12
7
8
9
10
11
12
AG
H
L
AG
H
L
AG
H
L
AG
E2E2
E1
G
G
DIFF
AG
H
L
AG
H
L
AG
H
L
AG
E2
E1
G
G
DIFF
1
2
3
1
2
3
1
2
3
4
5
6
1
2
3
4
5
6
SESE
EARTHEARTH
G
5V
5V
P1
P2
C8C8
C7
C6
C5
C4
C3
C2
C1
G
5V
5V
P1
P2
C8
C7
C6
C5
C4
C3
C2
C1
SWITHEDSWITHED 12V12V
CONTROLCONTROL
SWITHED 12V
CONTROL
CR10CR10
MADE IN USA
WIRING PANEL NO.WIRING PANEL NO.
MADE IN USA
WIRING PANEL NO.
1063
AG
H
L
AG
H
L
AG
H
L
AG
E3
AG
G
G
AG
H
L
AG
H
L
AG
H
L
AG
E3
AG
G
G
G
G
G
G
12V
12V
SWITHEDSWITHED
12V
G
G
G
G
12V
12V
SWITHED
12V
G 12V POWERPOWER IN
G 12V POWER IN
SERIAL I OSERIAL I OSERIAL I O
DIFF
SESE
DIFF
4
5
6
4
5
6
7
8
9
10
1111
12
7
8
9
10
11
12
AG
H
L
AG
H
L
AG
H
L
AG
E2
E1
G
G
DIFF
AG
H
L
AG
H
L
AG
H
L
AG
E2
E1
G
G
DIFF
1
2
3
1
2
3
1
2
3
4
5
6
1
2
3
4
5
6
SESE
EARTHEARTH
G
5V
5V
P1
P2P2
C8
C7
C6
C5
C4
C3
C2
C1
G
5V
5V
P1
P2
C8
C7
C6
C5
C4
C3
C2
C1
SWITHEDSWITHED 12V
CONTROLCONTROL
SWITHED 12V
CONTROL
CR10CR10
MADE IN USAMADE IN USA
WIRING PANEL NO.WIRING PANEL NO.
MADE IN USA
WIRING PANEL NO.
1063
1
2
3
4
CR10 PROM Replacement Procedure
6. Pull the control module forward to separate it from the wiring panel (Figure 3).
7. With a Phillips screwdriver, remove from the control module the two screws on the side opposite the con­nectors (! on Figure 4).
8. Pull the end cap away from the con­trol module and expose the RF shield (" on Figure 4).
9. Lay the control module on a flat sur­face (e.g., table) and push the RF shield with your thumb while grasp­ing the can to remove the circuit card from the can (Figure 5).
AG
H
L
AGA
G
H
L
AG
H
L
AGAG
E3
AG
G
G
A G
H
L
A
G
H
L
AG
H
L
AG
E3
AG
G
G
G
G
G
G
12V12V
12V12V
SWITHEDSWITHED 12V12V
G
G
G
G
12V
12V
SWITHED 12V
G 12VG 12
V
POWERPOWER IN
G 12V POWER IN
SERIAL I OSERIAL I OSERIAL I O
DIFFDIFF SESES
E
DIFF
4
5
6
4
5
6
7
8
9
10
11
121
2
7
8
9
10
11
12
AGAG
H
L AG
H
L
AG
H
L
AG
E2E
2
E1E
1
G
G
DIFFDIFF
AG
H
L AG
H
L
AG
H
L
AG
E
2
E1
G
G
DIFF
1
2
3
1
2
3
1
2
3
4
5
6
1
2
3
4
5
6
SESE
EARTHEARTH
G
5V5V
5V
P1
P2P2
C8
C7
C6C6
C5
C4
C3
C2
C1
G
5 V
5V
P1
P2
C8
C7
C6
C5
C4
C3
C2
C1
SWITHEDSWITHED 12V12V
CONTROLCONTROL
SWITHED 1
2V
CONTROL
CR10CR10
MADE IN USAMAD
E IN
USA
WIRING PANE
L NO.
WIRING PANEL NO.
MADE IN USA
WIRING PANE
L NO.
1063
FIGURE 3. Separating the
Wiring Panel from the Control Module
FIGURE 5. Removing the Circuit
Card from the Can
FIGURE 4. Removing the End Cap
to Expose RF Shield
!
"
4 Copyright © 2002 Campbell Scientific, Inc. App. Note: 1D-T 815 W. 1800 N., Logan, UT 84321 (435) 753-2342
CR10 PROM Replacement Procedure
10. See Figure 6 to locate the PROM on the CR10 CPU board. The installed PROM has a notch on the left side when the CPU board is oriented as in Figure 6. The replacement PROMs must also be installed with the notch on that side.
11. Use a PROM puller to remove the PROM. If you don’t have a PROM puller, use the less elegant procedure described below:
a) Insert the end of a small flat-blade
screwdriver underneath the PROM, then gently rotate the screwdriver to slightly lift the PROM from the PROM socket (! on Figure 7).
b) Gently pry up the end of the
PROM to about 1/8” off the socket (" on Figure 7).
c) Move the screwdriver to the
other end of the PROM and per­form the same procedure (# and $ on Figure 7).
d) Alternate prying the PROM from
either end. Lift the PROM approximately 1/8” with each pry until the pins clear the sock­ets and the PROM can be lifted out of the socket.
12. Hold the new PROM by either end as shown in Figure 8. Position the PROM over the sockets with the cir­cular notch on the end of the PROM oriented the same direction as the sur­rounding PROMs.
ItemNo 6146
ObjslNo
C
1984
FIGURE 8. Inserting the
New PROM
C
ItemNo
ObjSlNo
1986
6174
9999
FIGURE 6. CR10 CPU Board
Oriented so that the Connectors are on
the Top of the Drawing
ItemNo 6146
ObjslNo
C
1984
1 2
4
3
FIGURE 7. Removing the PROM
with a Screwdriver
PROM
The notch must be on the correct side. Inserting the PROM in the wrong direction can damage it.
Set the pins of the PROM on the sockets and press gently. Make sure individual pins are being inserted straight into the socket clips and are not bending. Gently push the PROM in until it seats fully in the socket.
Inspect the PROM assuring that none of the pins have been bent or are not seated in their corresponding socket clips.
13. Repeat steps 9 through 1 (in reverse order) to reassemble the CR10.
CR10 PROM Replacement Procedure
Loading...