Campbell CM110, CM115, CM120 Instruction Manual

Tripod Installation Manual
Models CM110, CM115, CM120
Revision: 5/10
Copyright © 2005-2010
Campbell Scientific, Inc.

Warranty and Assistance

The CM110, CM115, AND CM120 are warranted by CAMPBELL SCIENTIFIC, INC. to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless specified otherwise. Batteries have no warranty. CAMPBELL SCIENTIFIC, INC.'s obligation under this warranty is limited to repairing or replacing (at CAMPBELL SCIENTIFIC, INC.'s option) defective products. The customer shall assume all costs of removing, reinstalling, and shipping defective products to CAMPBELL SCIENTIFIC, INC. CAMPBELL SCIENTIFIC, INC. will return such products by surface carrier prepaid. This warranty shall not apply to any CAMPBELL SCIENTIFIC, INC. products which have been subjected to modification, misuse, neglect, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for a particular purpose. CAMPBELL SCIENTIFIC, INC. is not liable for special, indirect, incidental, or consequential damages.
Products may not be returned without prior authorization. The following contact information is for US and International customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit www.campbellsci.com to determine which Campbell Scientific company serves your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 753-2342. After an applications engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. CAMPBELL SCIENTIFIC's shipping address is:
CAMPBELL SCIENTIFIC, INC.
RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
For all returns, the customer must fill out a “Declaration of Hazardous Material and Decontamination” form and comply with the requirements specified in it. The form is available from our website at completed form must be either emailed to repair@campbellsci.com 435-750-9579. Campbell Scientific will not process any returns until we receive this form. If the form is not received within three days of product receipt or is incomplete, the product will be returned to the customer at the customer’s expense. Campbell Scientific reserves the right to refuse service on products that were exposed to contaminants that may cause health or safety concerns for our employees.
www.campbellsci.com/repair
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or faxed to
Tripod Installation Table of Contents
PDF viewers note: These page numbers refer to the printed version of this document. Use the Adobe Acrobat® bookmarks tab for links to specific sections.
1. General .........................................................................1
2. Specifications ..............................................................2
3. Tools List (for tripod, mast and crossarm) ...............3
4. Tripod Components.....................................................3
5. Tripod Installation........................................................4
5.1 Tripod Base...............................................................................................4
5.2 Mast..........................................................................................................5
5.3 Installing the Guy Kit ...............................................................................9
5.3.1 Guy Duckbill Anchor Kits............................................................11
5.3.2 Lowering Mast after Attaching Guy Wires...................................13
5.4 Staking the Tripod Feet ..........................................................................14
5.5 Tripod Grounding...................................................................................15
5.6 Crossarm Attachment .............................................................................17
5.7 Enclosure Attachment.............................................................................17
5.7.1 Enclosure Mounting to Tripod Mast.............................................17
5.7.2 Enclosure Mounting to Tripod Leg...............................................18
6. Mounting Brackets ....................................................20
6.1 CM210 Crossarm Mounting Kit.............................................................20
6.2 CM216 Mast Mounting Kit....................................................................21
6.3 CM220 Right Angle Mounting Kit.........................................................22
6.4 CM225 Pyranometer Mounting Stand....................................................23
6.5 CM230 Adjustable Angle Mounting Kit................................................24
6.6 CM235 Magnetic Mounting Stand.........................................................25
6.7 RM Young Gill Radiation Shields..........................................................26
Appendix
A. Tripod Tote Bag....................................................... A-1
Figures
1-1. CM110 Tripod with Optional Guy Kit....................................................1
2-1. 60-Degree Guy Angle .............................................................................3
4-1. Tripod Components.................................................................................4
5-1. Tripod Leg, Slide Collar Components.....................................................5
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Tripod Installation Table of Contents
5-2. Tripod Mast and Insert ........................................................................... 6
5-3. Mast Attachment to Tripod Base............................................................ 7
5-4. Mast Lock Bracket.................................................................................. 8
5-5. Guy Collar .............................................................................................. 9
5-6. Guy Cinch and Lever Arm ................................................................... 10
5-7. Mechanical Drawing of Guy Hook and Case....................................... 11
5-8. Duckbill Guy Anchor ........................................................................... 12
5-9. Top View and Guy Anchor Layout...................................................... 13
5-10. Staking the Tripod Feet ...................................................................... 14
5-11. Ground Rod and Clamp......................................................................15
5-12. Lightning Rod and Tripod Grounding Lug ........................................ 16
5-13. CM204 Crossarm................................................................................ 17
5-14. Enclosure with the –MM Bracket ....................................................... 18
5-15. Enclosure with the –LM Bracket........................................................ 19
6-1. CM210 Crossarm Mounting Kit...........................................................20
6-2. CM216 Mast Mounting Kit.................................................................. 21
6-3. CM220 Right Angle Mounting Kit....................................................... 22
6-4. CM225 Pyranometer Mounting Stand.................................................. 23
6-5. CM230 Adjustable Angle Mounting Kit.............................................. 24
6-6. CM235 Magnetic Mounting Stand....................................................... 25
6-7. RM Young Gill Radiation Shield......................................................... 26
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Tripod Installation Manual Models CM110, CM115, CM120

1. General

The CM110 (10 feet), CM115 (15 feet), and CM120 (20 feet) tripods are corrosion-resistant stainless steel instrument mounts that support the attachment of sensors, solar panels, and environmental enclosures. A guy kit is included with the CM115 and CM120 models, and is an option for the CM110. A durable Tripod Tote Bag is available as an option.
FIGURE 1-1. CM110 Tripod with Optional Guy Kit
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Tripod Installation Manual Models CM110, CM115, CM120

2. Specifications

Height w/mast insert: 10’ (3 m) 15.5’ (4.7 m) 21.0’ (6.4 m)
Weight: 34 lbs (15 kg) 40 lbs (18 kg) 46 lbs (21 kg)
Base diameter w/legs extended: 7 ft (2 m) 7 ft (2 m) 7 ft (2 m)
Dimensions of collapsed tripo d: 6” x 6” x 57”
Vertical load limit: 100 lb (45 kg) 100 lb (45 kg) 100 lb (45 kg)
Mast description Number of sections: 1 2 3 Length: 4.6’ (1.4m) 9.3’ (2.8 m) 14.0’ (4.3 m) Length w/insert: 8.6’ (2.6 m) 13.3’ (4.1 m) 18.0’ (5.5 m) OD: 1.9” (4.8 cm) 1.9” (4.8 cm) 1.9” (4.8 cm) Insert OD: 1.75” (4.45 cm) 1.75” (4.45 cm) 1.75” (4.45 cm)
Mounting hole in tripod foot: 0.75” diameter hole
Wind load recommendations Sustained wind (mph): *75 (unguyed)
CM110
(15 x 15 x 145 cm)
for user-supplied
0.5” J-bolts
80 (guyed at feet)
CM115 (see note 3)
6” x 6” x 57” (15 x 15 x 145 cm)
0.75” diameter hole for user-supplied
0.5” J-bolts
*56.25 (guyed at feet) 75 (guyed at 60°)
CM120 (see note 3)
6” x 6: x 57” (15 x 15 x 145 cm)
0.75” diameter hole for user-supplied
0.5” J-bolts
*42.25 (guyed at feet) 65 (guyed at 60°)
Gust tolerance (mph): 95 (unguyed)
100 (guyed at feet)
Tote bag dimensions: 8” (20 cm) diameter,
60” (152 cm) length
71.25 (guyed at feet) 95 (guyed at 60°)
8” (20 cm) diameter, 60” (152 cm) length
55.25 (guyed at feet) 85 (guyed at 60°)
8” (20 cm) diameter, 60” (152 cm) length
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*Anchors must hold at least 400 lbf in both x, y axis
Tripod Installation Manual Models CM110, CM115, CM120
60º
60º
FIGURE 2-1. 60-Degree Guy Angle

3. Tools List (for tripod, mast and crossarm)

1/2” and 7/16” open end wrenches adjustable wrench socket wrench with 1/2”and 7/16” deep sockets (optional) Phillips head screw driver (medium) Straight bit screwdriver (large) 12” torpedo level side-cut pliers pencil tape measure compass and site declination angle shovel sledge hammer (for driving ground rod and stakes) step ladder

4. Tripod Components

Figure 4-1 shows the tripod components packaged for shipment. The tripod base is packaged with the mast, ground rod, lightning rod and (6 ) stakes. The ground rod clamp, lightning rod, and grounding wires are enclosed in a bag. The guy kit (optional for the CM110), and tripod tote bag (optional) are packaged separately. The CM115 and CM120 tripods include additiona l mast sections. A diagram showing how to stow the components inside the tote bag is shown in Appendix A.
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Tripod Installation Manual Models CM110, CM115, CM120
FIGURE 4-1. Tripod Components

5. Tripod Installation

5.1 Tripod Base

WARNING
Tripod installation near power lines is dangerous. The minimum safe recommended distance from overhead power lines is 2 times the height of the tripod and mast combined. Call Blue Stakes to locate buried utilities prior to installation.
All three models of tripods use the same tripod base. Each leg is adjustable, which allows the tripod to be adjusted for non-level terrain.
Prepare the area where the tripod will be installed. The tripod requires an area approximately 7 feet in diameter. Natural vegetation and the ground surface should be disturbed as little as possible, but brush and tall weeds should be removed.
Stand the tripod base up on end, and rotate the feet perpendicular to the legs. Each leg has a slide collar and T-knob with a spring loaded pin that locks into holes located on the underside of the leg as shown in Figure 5-1.
Extend each leg until the pin engages in a hole (depress the tab to disengage the pin from a hole). With the legs extended, orient the tripod so that the open channel of the tripod base faces North. The tripod is typically plumbed after the mast has been installed, as described in Section 5.2.
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Tripod Installation Manual Models CM110, CM115, CM120
Holes for Pins
Slide Collar

5.2 Mast

Spring-Loaded Pin
T-Knob
FIGURE 5-1. Tripod Leg, Slide Collar Components
The CM110, CM115 and CM120 tripods have one, two or three mast sections respectively. The top mast section has a 48” long insert with a series of holes that can be extended to lengthen the mast. Remove the bolt that secures the insert to the inside of the mast, and slide the insert out from the mast to see the different hole locations. Slide the insert back into the mast, aligning the appropriate holes of the insert with holes in the mast, and replace the bolt.
Additional 56” mast section(s) included with the CM115 and CM120 tripods have a 16” long insert that is used to connect the mast sections together. Remove the bolt that secures the insert to the inside of the mast and extend the insert 8”. Align the holes and replace the bolt. Attach additional mast sections by sliding the bottom of the next mast section over the insert of a lower section, aligning the holes and installing the bolt. Typically the bottom mast section is attached to the tripod and tilted down to a horizontal position, and the additional mast sections bolted to the bottom section.
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Tripod Installation Manual Models CM110, CM115, CM120
Insert
Mast
FIGURE 5-2. Tripod Mast and Insert
The tripod base has two sets of right-angled holes for attaching the mast; typically the lower set is used (Figure 5-3A). The mast is attached to the base with a pin, and secured in the upright position with a locking bracket. Both the pin and the locking bracket are secured with a lanyard.
To attach the lower mast section, hold the mast upright and align the hole in the bottom of the mast with the holes in the tripod base. Insert the pin through the holes, and rotate the wire retainer over the end of the pin as shown in Figure 5-3B. The pin should be seated in the bottom of the hole when the mast is upright. Lift the mast up so that the pin is in the upper end of the hole to allow the mast to be tilted down to a horizontal position.
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Tripod Installation Manual Models CM110, CM115, CM120
Pin
Right-Angled Hole
Wire Retainer
FIGURE 5-3. Mast Attachment to Tripod Base
Secure the mast in the upright position by installing the locking bracket (Figure 5-4A). Insert the top of the bracket into the notches in the tripod base, and using both thumbs, press the bracket into the body of the base until the lower tabs lock into position. Install the pin as shown in Figure 5-4C. To remove the bracket, remove the pin and squeeze the lower part of the bracket to disengage the tabs, then rotate the bracket out and up.
Plumb the tripod by adjusting the northeast and south facing legs. With a level on the East side of the mast, adjust the Northeast leg for plumb. With the level on the South side of the mast, adjust the South leg for plumb.
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