CAME OPS series, OPS001 Installation, Operation And Maintenance Manual

Sliding gate operator

EN

English

OPS series

FA01084-EN

OPS001

INSTALLATION OPERATION AND MAINTENANCE MANUAL

4

3

2

1

1

2

3

GENERAL PRECAUTIONS FOR INSTALLERS

⚠ WARNING! Important safety instructions.

Follow all of these instructions. Improper installation can cause serious bodily

harm.

Before continuing, also read the general precautions for users.

This producT musT only be used for iTs specifically inTended purpose. any oTher use is dangerous.
cameS.P.A.is noT liable for any damage caused by improper, wrongful and unreasonable use. • This

manual's producT is defined by machinery direcTive 2006/42/ce as "parTly-compleTed machinery".

Quasi-compleTed machinery is parTly-compleTed machinery is a seT ThaT almosT consTiTuTes a machine,

buT which, alone, cannoT ensure a clearly defined applicaTion. parTly-compleTed machinery is only
desTined To be incorporaTed or assembled To oTher machinery or oTher parTly-compleTed machinery
or apparaTuses To build machinery ThaT is regulaTed by direcTive 2006/42/ce. The final insTallaTion
musT be complianT wiTh european direcTive 2006/42/ce and currenT european reference sTandards.

given These consideraTions, all procedures sTaTed in This manual musT be exclusively performed by

experT, Qualified sTaff. • The manufacTurer declines any liabiliTy for using non-original producTs;
which would resulT in warranTy loss • Keep This manual inside The Technical folder along wiTh The
manuals of all The oTher devices used for your auTomaTion sysTem. • checK ThaT The TemperaTure
range shown on The operaTor is suiTable To The locaTions where iT will be insTalled. • laying The
cables, insTallaTion and TesTing musT follow sTaTe-of-The-arT procedures as dicTaTed by regulaTions

• if The power-supply cable is damaged, iT musT be immediaTely replaced by The manufacTurer or by

an auThorized Technical assisTance cenTer, or in any case, by Qualified sTaff, To prevenT any risK •

during all phases of The insTallaTion maKe sure you have cuT off The mains power source. • The

operaTor cannoT be used wiTh gaTes fiTTed wiTh pedesTrian doors, unless iTs operaTion can be acTiva-
Ted only when The pedesTrian door is in safeTy posiTion. • maKe sure ThaT people are noT enTrapped
beTween The gaTe's moving and fixed parTs due To The gaTe's movemenT. before insTalling The opera-
Tor, checK ThaT The gaTe is in proper mechanical condiTion, ThaT iT is properly balanced and ThaT iT
properly closes: if any of These condiTions are noT meT, do noT conTinue before having meT all safeTy
reQuiremenTs. • maKe sure The gaTe is sTable and The casTors funcTion properly and are well-grea-
sed, and ThaT iT opens and closes smooThly. • The guide rail musT be well-fasTened To The ground,
enTirely above The surface and free of any impedimenTs To The gaTe's movemenT. • The rails of The
upper guide musT noT cause any fricTion. • maKe sure ThaT opening and closing limiTers are fiTTed •

maKe sure The operaTor is insTalled onTo a sTurdy surface ThaT is proTecTed from any collisions •
maKe sure ThaT mechanical sTops are already insTalled • if The operaTor is insTalled lower Than 2.5

from The ground or from any oTher access level, fiT any proTecTions and signs To prevenT hazardous
siTuaTions. • do noT fiT The operaTor upside down or onTo elemenTs ThaT could yield To iTs weighT. if
necessary, add reinforcemenTs To The fasTening poinTs • do noT insTall door or gaTe leaves on TilTed
surfaces • checK ThaT no lawn waTering devices spray The operaTor wiTh waTer from The boTTom up.

• any residual risKs musT be indicaTed clearly wiTh proper signage affixed in visible areas. all of

which musT be explained To end users. • suiTably secTion off and demarcaTe The enTire insTallaTion
siTe To prevenT unauThorized persons from enTering The area, especially minors and children. • affix
cauTionary signs, such as The door plaTe, The gaTe plaTe, wherever needed and in plain sighT. • use
proper proTecTions To prevenT mechanical hazards when people are loiTering around The machinery's
range of acTion, for example To prevenT finger crushing beTween The racK and pinion) • The elecTrical
cables musT run Through The cable glands and musT noT Touch any heaTed parTs, such as The moTor,
Transformer, and so on). • maKe sure you have seT up a suiTable dual pole cuT off device along The
power supply ThaT is complianT wiTh The insTallaTion rules. iT should compleTely cuT off The power
supply according To caTegory iii surcharge condiTions. • all opening conTrols musT be insTalled aT
leasT 1.85 m from The perimeTer of The gaTe's worKing area, or where They cannoT be reached from
ouTside The gaTe. • all swiTches in mainTained acTion mode musT be posiTioned so ThaT The moving gaTes
leaves, The TransiT areas and vehicle Thru-ways are compleTely visible, and yeT The swiTches musT be
also away from any moving parTs • unless The acTion is Key operaTed, The conTrol devices musT be
fiTTed aT, aT leasT, 1.5 m from The ground and musT noT be accessible To The public. • To pass The
collision force TesT use a suiTable sensiTive safeTy-edge. insTall iT properly and adjusT as needed. •

before handing over To users, checK ThaT The sysTem is complianT wiTh The 2006/42/ce uniformed
machinery direcTive. maKe sure The seTTings on The operaTor are all suiTable and ThaT any safeTy and

proTecTion devices, and also The manual release, worK properly. • affix a permanenT Tag,

p. 3 - Manual FA01084-EN - 02/2018 - © CAME S.p.A. - "Translated original instructions"

ThaT describes how To use The manual release mechanism, close To The mechanism. • maKe sure To
hand over To The end user, all operaTing manuals for The producTs ThaT maKe up The final machinery.

-

The nexT figure shows The main hazard poinTs for people

-

Danger of high voltage;

Danger of crushing;

Danger of foot crushing;

Danger of hand entrapment;

Do not transit through during maneuvering.

p. 4 - Manual FA01084-EN - 02/2018 - © CAME S.p.A. - "Translated original instructions"

KEY

This symbol shows which parts to read carefully.

⚠
☞

The measurements, unless otherwise stated, are in millimeters.

This symbol shows which parts describe safety issues
This symbol shows which parts to tell users about.

DESCRIPTION

Operator with control board, movement control and obstruction detecting device plus mechanical stops for sliding
gates of up to 400 kg and 10 m in length.

INTENDED USE

The operator is designed to power sliding gates in residential and apartment block settings.
 Do not install of use this device in any way, except as specified in this manual.

LIMITS TO USE

Type OPS001

Maximum gate-leaf length (m) 10

Maximum gate-leaf weight (kg) 400

Pinion module 4

TECHNICAL DATA

Type OPS001

Protection rating (IP) 44

Power supply (V - 50/60 Hz) 230 AC

Input voltage motor (V) 24 DC

Max draw (A) 7

Stand-by consumption (W) 7.4

Stand-by consumption with the RGP1 (W) module 1.2

Maximum power (W) 150

Duty cycle (%) 50

Operating temperature (°C) -20 to +55

Apparatus class I

Weight (Kg) 7.7

p. 5 - Manual FA01084-EN - 02/2018 - © CAME S.p.A. - "Translated original instructions"

117

211

349

160

300

170

298

DIMENSIONS (MM)

STANDARD INSTALL ATION

1. Operator

2. Limit-switch fins

3. Rack

4. Key-switch selector

5. Flashing light

6. Photocells

7. Mechanical gate stop

8. Transmitter

9. Slide guides

10. Junction pit

6

9

5

6

4

7

3

7

2

1

10

2

8

p. 6 - Manual FA01084-EN - 02/2018 - © CAME S.p.A. - "Translated original instructions"

DESCRIPTION OF PARTS

1. Cover

2. Board-fitting support

3. Gear motor

4. Anchoring plate

5. Fastening bolts UNI 5739 M12X60

6. Washer Ø 12

7. Nut UNI 5588 M12

8. Board protecting cover

9. Control board

10. Board-housing

3

7

6

16

1

15

14

13

11. Release lever

12. Lock

13. Limit-switch fins

14. EMC02 card

15. Transformer

16. Endstop device

17. Release key

1

2

7

6

8

9

10

11

12

5

5

4

17

4

GENERAL INSTALLATION INDICATIONS

Only skilled, qualified sta must install this product.

⚠

PRELIMINARY CHECKS

Before beginning the installation, do the following:

⚠

• check that the upper slide-guides are friction-free;

• make sure there is are opening and closing mechanical gate stops;

• make sure that the point where the gearmotor is fastened is protected from any impacts and that the surface

is solid enough;

• set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from

any mechanical damage.

TOOLS AND MATERIALS

Make sure you have all the tools and materials you will need for installing in total safety and in compliance with
applicable regulations. The figure shows some of the equipment installers will need.

p. 7 - Manual FA01084-EN - 02/2018 - © CAME S.p.A. - "Translated original instructions"

CABLE TYPES AND MINIMUM SECTIONS

Connection

Input voltage for 230 V AC control board
(1P+N+PE)

< 20 m 20 < 30 m

3G x 1.5 mm

Signaling devices 2 x 0.5 mm

Command and control devices 2 x 0.5 mm

Safety devices (photocells)

cable length

2

2

2

(TX = 2 x 0.5 mm
(RX = 2 x 0.5 mm2)

3G x 2.5 mm

2

)

2

When operating at 230 V and outdoors, use H05RN-F-type cables that are 60245 IEC 57 (IEC) compliant;
whereas indoors, use H05VV-F-type cables that are 60227 IEC 53 (IEC) compliant. For power supplies up to 48
V, you can use FROR 20-22 II-type cables that comply with EN 50267-2-1 (CEI).

 To connect the antenna, use the RG58 (we suggest up to 5 m).
 For paired connection and CRP, use a UTP CAT5-type cable (up to 1,000 m long).
 If cable lengths differ from those specified in the table, establish the cable sections depending on the actual

power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated

according to the actual power draw and distances. For connecting products that are not contemplated in this
manual, see the literature accompanying said products

p. 8 - Manual FA01084-EN - 02/2018 - © CAME S.p.A. - "Translated original instructions"