This symbol shows which parts to read carefully.
⚠
☞
The measurements, unless otherwise stated, are in millimeters.
This symbol shows which parts describe safety issues
This symbol shows which parts to tell users about.
DESCRIPTION
Operator with control board, movement control and obstruction detecting device plus mechanical stops for sliding
gates of up to 400 kg and 10 m in length.
INTENDED USE
The operator is designed to power sliding gates in residential and apartment block settings.
Do not install of use this device in any way, except as specified in this manual.
Only skilled, qualified sta must install this product.
⚠
PRELIMINARY CHECKS
Before beginning the installation, do the following:
⚠
• check that the upper slide-guides are friction-free;
• make sure there is are opening and closing mechanical gate stops;
• make sure that the point where the gearmotor is fastened is protected from any impacts and that the surface
is solid enough;
• set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from
any mechanical damage.
TOOLS AND MATERIALS
Make sure you have all the tools and materials you will need for installing in total safety and in compliance with
applicable regulations. The figure shows some of the equipment installers will need.
Input voltage for 230 V AC control board
(1P+N+PE)
< 20 m20 < 30 m
3G x 1.5 mm
Signaling devices2 x 0.5 mm
Command and control devices2 x 0.5 mm
Safety devices (photocells)
cable length
2
2
2
(TX = 2 x 0.5 mm
(RX = 2 x 0.5 mm2)
3G x 2.5 mm
2
)
2
When operating at 230 V and outdoors, use H05RN-F-type cables that are 60245 IEC 57 (IEC) compliant;
whereas indoors, use H05VV-F-type cables that are 60227 IEC 53 (IEC) compliant. For power supplies up to 48
V, you can use FROR 20-22 II-type cables that comply with EN 50267-2-1 (CEI).
To connect the antenna, use the RG58 (we suggest up to 5 m).
For paired connection and CRP, use a UTP CAT5-type cable (up to 1,000 m long).
If cable lengths differ from those specified in the table, establish the cable sections depending on the actual
power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated
according to the actual power draw and distances. For connecting products that are not contemplated in this
manual, see the literature accompanying said products
The following illustrations are mere examples. Consider that the space available where to fit the barrier and
⚠
accessories will vary depending on the area where it is installed. It is up to the installer to find the most suitable
solution.
CORRUGATED TUBE LAYING
Dig a hole for the foundation frame.
Set up the corrugated tubes needed for the wiring coming out of the junction pit.
For connecting the gearmotor we suggest using a Ø 40 mm corrugated tube, whereas for the accessories we
suggest Ø 25 mm tubes.
The number of tubes depends on the type of system and the accessories you are going to fit.
300
450
LAYING THE ANCHORING PLATE
Set up a foundation frame that is larger than the anchoring plate and sink it into the dug hole. The foundation frame
must jut out by 50 mm above ground level.
Fit an iron cage into the foundation frame to reinforce the concrete.
Fit the bolts into the anchoring plate and lock them using the washers and nuts. Remove the pre-shaped clamps
using a screw driver or pliers.
If the rack is already there, place the anchoring plate, being careful to respect the measurements shown in the
drawing.
Careful! The tubes must pass through their corresponding holes.
95
105
Fill the foundation frame with concrete. The plate must be perfectly level with the bolts which are entirely above
surface.
Wait at least 24 hrs for the concrete to solidify.
Remove the foundation frame and fill the hole with earth around the concrete block.
Remove the nut and washer from the bolts
Fit the electric cables into the tubes so that they come out about 600 mm.
Remove the gearmotor cover by turning the side bolts.
Place the gearmotor above the anchoring plate.
Careful! The electric cables must pass under the gearmotor case.
2
1
Perforate the cable gland and fit it into its housing after threading the cables.
Lift the gearmotor by 5 to 10 mm from the plate by adjusting the threaded steel feet to allow any subsequent
adjustments between pinion and rack.
If the rack is already set up, the next step should be to adjust the rack-and-pinion coupling distance, otherwise,
fasten it:
- release the gearmotor (see RELEASING THE GEARMOTOR paragraph);
- rest the rack above the gearmotor pinion;
- weld or fasten the rack to the gate along its entire length.
To assemble the rack modules, use an extra piece and rest it under the joint, then fasten it using two clamps.
ADJUSTING THE PINION-RACK COUPLING
Manually open and close the gate and adjust the pinion-rack coupling distance using the threaded feet (vertical
adjustment) and the holes (horizontal adjustment). This prevents the gate's weight from bearing down on the
operator.
WARNING! For the system to work properly, before fitting any plug-in card, such as the AF or R800 one, you
⚠
MUST CUT OFF THE MAINS POWER SUPPLY and, if present, disconnect any batteries.
Connector for the R800 card (the
R800 card is for using the keypad
selector)
10 TS 2 CX
A B1 2 3P 7
Antenna RG58 cable for remote control
Connector for AF card (AF868 or AF43S) for remote control
OPEN-CLOSE-INVERT function (step-step) from
control device (NO contact). Alternatively, from
functions programming you can activate the
OPEN-STOP-CLOSE-STOP command.
PARTIAL OPENING feature from command device
(NO contact).
STOP STOP(N.C. contact). For stopping the gate
while excluding automatic closing. To resume movement press the control button or use another
control device.
If unused, it should be deactivated during programming.
Blue
Keypad selector
White
To be able to snap in the cards into the dedicated connectors, raise the card cover.
Configure the CX contact (NC), input for safety devices such as photocells.
When programming the functions the CX input may be set up as:
- C1 reopening during closing. When the gate is closing, opening the contact
triggers the inversion of movement until the gate is fully open again;
- C4 obstruction wait. Stopping of the gate, if it is moving, which resumes
movement once the obstruction is removed.
If unused, the CX contact should be deactivated during programming.
Connecting the safety devices (i.e. the safety test)
At each opening and closing command, the control board checks the ecacy of the safety devices (such as,
photocells).
Any anomalies will inhibit all commands.
Enable this function when programming.
-
+
+
-
-
+
+
-
10 2 T X
-
2
TX 2
TX
DN10
-
2
TX 2
C
NC
TX
DN10
FUNCTIONS PROGRAMMING
DIP-SWITCH
IMPORTANT! Start programming while respecting the order of the features shown on the list below.
Only program functions when the operator is stopped.
⚠
When programming is finished, set all Dip-switches to OFF.
You can save up to 25 users.
IMPORTANT! Start programming by first running the Opening direction, TOTAL STOP and Self-
learning functions, respectively.
DIP-SWITCH Description of functions
Opening direction
By default, the operator is programmed for being installed on the left.
For installing on the right:
select the DIPs as shown and press the P1 key on the card. The LED stays on and the buzzer sounds
off for one second.
Press P1 to return to the default parameters. The LED blinks and the buzzer sounds off twice.
By default, the feature is enabled.
To disable it:
select the DIP switches as shown and press the P1 key on the card. The LED blinks and the buzzer
sounds off twice.
To return to the default parameters, press P1 again. The LED stays lit and the buzzer sounds off for 1
second.
Self-learningof the gate-leaf travel
Select the DIP switches as shown and press the P1 key on the control board.
The gate will perform a series of maneuvers to determine the endstop slow-down points.
During calibration the red LED blinks. Once the calibration is complete, the buzzer sounds off for 1
second.
If the calibration has not succeeded, the LED blinks quickly and the buzzer sounds off 4 times.
You can interrupt the gate travel's self-learning operation by pressing key P1.
Input on contact 2-CX
By default,the feature is disabled.
To enable it:
Select the DIP switches as shown and press the P1 button on the control board. The LED stays on and
the buzzer sounds off for one second.
To return to the default setting, press P1 again. The LED blinks and the buzzer sounds off twice.
Reopening during closing or obstruction wait (contact 2-CX)
By default, the feature is set to reopening during closing.
To enable on obstruction wait:
select the DIP switches as shown and press the P1 button on the control board. The LED stays on and
the buzzer sounds off for one second.
To return to the default settings, press P1 again. The LED blinks and the buzzer sounds off twice.
Self-learningof the partial gate-travel
Using the control button (7) on the control board, take the gate to the desired partial opening position.
Select the DIP switches as shown and press the P1 key on the control board. The LED stays on and the
buzzer sounds off for one second.
To return to the default setting, press P1 again. The LED blinks and the buzzer sounds off twice.
If the partial opening is not within the minimum and maximum limits set by default, the LED
blinks quickly and the buzzer sounds off 4 times.
OPEN-CLOSE-INVERT or OPEN-STOP-CLOSE-STOP with button (contac t 2-7)
By default, the feature is OPEN-CLOSE-INVERT.
To enable it to OPEN-STOP-CLOSE-STOP:
select the DIPs as shown and press the P1 key on the on the control board. The LED stays on and the
buzzer sounds off for one second.
To return to the default settings, press P1 again. The LED blinks and the buzzer sounds off twice.
Automatic closing
By default, the feature is disabled.
To enable it:
select the DIPs as shown and press the P1 key on the control board. The LED stays on and the buzzer
sounds off for one second.
Toreturn to the default setting, press P1 again. The LED blinks and the buzzer sounds off twice.
The wait before the automatic closing starts when the opening limit-switch point is reached - for a time
that is settable on the A.C.T. trimmer.
The automatic closing does not activate if the safety devices are triggered due to obstacle detection,
⚠
after a total stop or if the power supply is missing.
By default, the feature is enabled.
To disable it:
select the DIP switches as shown and press the P1 key on the card. The LED blinks and the buzzer
sounds off twice.
To return to the default setting, press P1 again. The LED stays on and the buzzer sounds off for 1 s.
⚠ When the feature is disabled, after an opening command, the gate automatically closes until the
previously set partial opening point.
To completely close the gate send a 2-7 command from a button or transmitter.
Services test
By default, the feature is disabled.
To enable it:
select the DIPs as shown and press the P1 key on the control board. The LED stays on and the buzzer
sounds off for one second.
To return to the default setting, press P1 again. The LED blinks and the buzzer sounds off twice.
Obstruction detection with motor stopped
By default, the feature is disabled.
To enable it:
Select the DIP switches as shown and press the P1 key on the control board. The LED stays on and the
buzzer sounds off for one second.
To return to the default setting, press P1 again. The LED blinks and the buzzer sounds off twice.
Encoder
By default, this function is enabled.
To disableit:
select the DIP switches as shown and press the P1 key on the control board. The LED blinks and the
buzzer sounds off twice.
To return to the default setting, press P1 again. The LED stays on and the buzzer sounds off for 1 s.
Button-activated maintained action
By default, the feature is disabled.
To enable it:
select the DIPs as shown and press the P1 key on the control board. The LED stays on and the buzzer
sounds off for one second.
To return to the default setting, press P1 again. The LED blinks and the buzzer sounds off twice.
The gate opens and closes when the button is kept pressed.
⚠
Opening button connected on 2-3P (NO contact) and closing button connected on 2-7 (NO contact)
All other control devices, even radio-based ones, are excluded.
Pre-flashing (pre-flashing duration: 5 s)
By default, the feature is disabled.
To enable it:
select the DIPs as shown and press the P1 key on the control board. The LED stays on and the buzzer
sounds off for one second.
To return to the default setting, press P1 again. The LED blinks and the buzzer sounds off twice.
Adjusting the maneuver speed
The defaultmaneuver speed is set to 100%.
To diminish the maneuver speed by 40%:
select the DIP switches as shown and press P1 on the control board. The red LED stays lit and buzzer
sounds off for one second.
To return to the default setting, press P1 again. The LED blinks and the buzzer sounds off twice.
Use the trimmer to adjust the automatic closing time (A.C.T.), the slow- down speed (SP.RAL.) and the
sensitivity (SENS.).
To save the values:
select the DIP switches as shown and press the P1 key on the control board. The LED stays on and the
buzzer sounds off for one second.
Warning! If the data is not saved, the adjustments will be lost.
Transmitter activated partial opening
Select the DIP switches as shown and press the P1 key on the control board. The red LED
blinks. Within 10 seconds, press a key on the transmitter you want to save.
Once the transmitter is saved, the red LED turns on the buzzer sounds off for 1 s.
If the transmitter has previously been saved, the LED blinks quickly and the buzzer sounds
off 4 times.
Transmitter activated open only
Select the DIP switches as shown and press the P1 key on the control board. The red LED
blinks. Within 10 seconds, press a key on the transmitter you want to save.
When memorization is successful, the red LED stays on and the buzzer sounds off for 1 s.
If the transmitter has previously been saved, the LED blinks quickly and the buzzer sounds
off 4 times.
Transmitter activated OPEN-CLOSE-INVERT
Select the DIP switches as shown and press the P1 key on the control board. The red LED
blinks. Within 10 seconds, press a key on the transmitter you want to save.
Once the transmitter is saved, the red LED stays lit and the buzzer sounds off for 1 s.
If the transmitter has previously been saved, the LED blinks quickly and the buzzer sounds
SERVICING UP TO 25 USERS
off 4 times.
Transmitter activated OPEN-STOP-CLOSE-STOP
Select the DIP switches as shown and press the P1 key on the control board. The red LED
blinks. Within 10 seconds, press a key on the transmitter you want to save.
Once the transmitter is saved, the red LED stays lit and the buzzer sounds off for 1 s.
If the transmitter has previously been saved, the LED blinks quickly and the buzzer sounds
off 4 times.
Deleting all users
Select the DIP switches as shown and press the P1 key on the control card, for 5 seconds.
Once deletion is complete, the red LED stays lit and the buzzer sounds off for 1 s.
Resetting parameters
Select the DIP switches as shown and press the P1 key on the control board. The LED blinks and buzzer
sounds off 2 times.
With this feature, users are not deleted.
Automatic Closing Time
It sets the open gate's waiting time. Once this time elapses, the shutter automatically closes.
The waiting time can be adjusted to between 1 and 120 s.
Slow-down speed
It adjusts the gearmotors' speed when slowing down.
The speed can be adjusted from 30% (-) to 60% (+) of maximum speed.
Sensibility
It adjusts the obstruction detection sensitivity during gate movement.
Minimum sensitivity (-) or maximum sensitivity (+).
It warns that contact 2-CX (NC) is open (photocells)
It warns that contact 1-2 (NC) is open (STOP button)
It warns that contact 2-3P (NO) is closed (partial opening button)
It warns that contact 2-7 (NO) is closed (command button)
It warns about the features' programming phases, the automatic closing waiting time and of any errors/
malfunctions
It warns about the voltage present in the control board
FINAL OPERATIONS
FASTENING THE COVER
Once the electrical connections are done and the set up is finished, fasten the cables to the gearmotor jumper
using a cable tie.
Fit the cover and fasten it to the sides using the screws.
1
2
TROUBLESHOOTING
ISSUESPOSSIBLE CAUSESFIXES
It neither opens
nor closes
The gate opens
but does not
close
• Power supply is missing
• The gear motor is stuck
• The transmitter doesn't work
• The transmitter is broken
• the stop button is either stuck or broken
• The opening/closing button or the key-switch selector
• Check main power supply
• Lock the gearmotor
• Replace the batteries
• Call for assistance
• Call for assistance
• Call for assistance
is stuck
• The photocells are dirty• Clean and check proper
functioning of the photocells
CAME S.p.A. applies a certified Environmental Management System at its premises, which is compliant with
☞
the UNI EN ISO 14001 standard to ensure the environment is safeguarded.
Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our
operating and market strategies. Simply follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, and so on) should be disposed of as solid household waste, and
simply separated from other waste for recycling.
Always make sure you comply with local laws before dismantling and disposing of the product.
DISPOSE OF RESPONSIBLY!
DISMANTLING AND DISPOSAL
Our products are made of various materials. Most of these (aluminum, plastic, iron, electrical cables) are
classified as solid household waste. They can be recycled by separating them before dumping at authorized city
plants.
Whereas other components (control boards, batteries, transmitters, and so on) may contain hazardous
pollutants.
These must therefore be disposed of by authorized, certified professional services.
Before disposing, it is always advisable to check with the specific laws that apply in your area.
DISPOSE OF RESPONSIBLY!