CAME Myto ME User Manual

h
MYTO SERIES
UNDERGROUND/EXTERNAL AUTOMATION FOR SWING GATES
INSTALLATION MANUAL
MYTO ME
Englis
E
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Index
Legend of symbols P. 4 Intended use and limits to use P. 4
Intended use P. 4 Limits to use P. 4
Description P. 4
Technical features P. 4 Dimensions P. 4
ENGLISH
Description of parts P. 5
Installation examples P. 5
External installations P. 6 Underground installations P. 7
Installation P. 7
Preliminary checks P. 7 Tools and materials P. 8 Type and section of cables P. 8 Standard installation P. 8 Setting up the fi xing /foundation casing P. 9 Installation of the automation P. 10 Releasing and locking the gearmotor P. 14
Connecting to the control panel P. 15 Safety instructions P. 16 Maintenance P. 16
Periodic maintenance P. 16 Trouble shooting P. 1 7 Extra-ordinary maintenance P. 1 8
Demolition and disposal P. 18 Statement P. 19
1.0 02/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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WARNING!
Important instructions for the safety of people:
READ CAREFULLY!
Foreword
• Use of the products must be restricted to its intended use (i.e. that for which it was expressly built for). Any other use is to be considered dangerous. Came Cancelli Automatici S.p.A. is not liable for any damage resulting from improper, wrongful or unreasonable use • Keep these warnings with the installa­tion and use manuals issued with the automated system.
Before installing
(preliminary check: in case of a negative
outcome, do not proceed before having
complied with the safety obligations)
• Make sure that the parts you intend to automate are in good working order, and that they are properly balanced and aligned. Also, make sure that proper mechanical stops are already in place • If the operator will be installed at a height of less than 2.5 m from the ground or other access level, check whether you will need any protections and/or warnings • Any gate leaves, fi tted with pedestrian entrances, onto which you will install an operator, must have a blocking mechanism when the gate is in motion • Make sure that the opening of the automated gate is not an entrapment hazard as regards any surrounding fi xed parts • Do not mount the operator upside down or onto any elements that may fold under its weight. If needed, add suitable reinforcements at the points where it is secured • Do not install onto gates on either an upward or downward slope (i.e. that are not on fl at, level ground) • Check that any lawn watering devices will not wet the gearmotor from the bottom up.
are working properly • Where necessary and in plain sight, apply the Warning Sings (e.g. gate plate).
Special instructions and
advice for users
• Keep the gate’s area of operation clean and clear of any obstacles. Trim any vegetation that may interfere with the photocells • Do not allow children to play with the fi xed com­mand devices, or in the gate’s area of operation. Keep any remote control devices (i.e. transmitters) away from the chil­dren as well • Frequently check the system, to see whether any anomalies or signs of wear and tear appear on the moving parts, on the component parts, on the securing points, on the cables and any accessible connections. Keep any joints (i.e. hinges) lubricated and clean, and do the same where fric­tion may occur (i.e. slide rails) • Perform functional tests on photocells and sensitive edges, every six months. Keep glass panels constantly clean (use a slightly water-moistened cloth; do not use solvents or any other chemical products) • If the system requires repairs or modifi cations, release the operator and do not use it until safety conditions have been restored
• Cut off the power supply before releasing the operator for manual openings. See instructions • Users are FORBIDDEN to carry out ANY ACTIONS THAT THEY HAVE NOT BEEN EXPRESSLY ASKED TO DO OR SO INDICATED in the manu­als. Any repairs, modifi cations to the settings and extraor­dinary maintenance MUST BE DONE BY THE TECHNICAL ASSISTANCE STAFF • On the periodic maintenance log, note down the checks you have done.
ENGLISH
Installation
• Carefully section off the entire site to prevent unauthorised access, especially by minors and children • Be careful when handling operators that weigh more than 20 Kg (see installa­tion manual). In such cases, employ proper weight handling safety equipment • All opening commands (e.g. buttons, key selectors, magnetic detectors, etc.) must be installed at least
1.85 m from the gate’s area of operation perimeter - or where they cannot be reached from the outside of the gate. Also, the direct commands (e.g. push button, or proximity devices, etc.) must be installed at a height of at least 1.5 m and must not be accessible to the public • All ‘maintained action’ com­mands, must be placed where the moving gate leaves, transit
1.0 02/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
areas and driveways are completely visible • If missing, ap-
ver.
ply a permanent label that shows the position of the release mechanism • Before delivering to the client, verify that the
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system is EN 12453 (impact test) standard compliant. Make sure that the operator has been properly adjusted and that the safety and protection devices, as well as the manual release
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Special instructions and
advice for all
• Avoid working near the hinges or moving mechanical parts
• Stay clear of the gate’s area of operation when in motion • Do not resist the direction of movement of the gate; this may present a safety hazard • At all times be extremely careful about dangerous points that must be indicated by proper pictograms and/or black and yellow stripes • When using a selector or command in ‘maintained action’ mode, keep checking that there are no people in the area of operation of the moving parts. Do this until you release the command • The gate may move at any time without warning • Always cut the power when cleaning performing maintenance.
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Legend of symbols
This symbol tells you to read the section with particular care.
This symbol tells you that the sections concern safety issues.
This symbol tells you what to say to the end-users.
Intended use and limits to use
Intended use
The MYTO ME automation is designed to power swing gates for residential or apartment block use.
ENGLISH
Installation executed in a manner other than as instructed in this technical manual are prohibited.
Limits to use
Max. gate weight 200 Kg, max. gate-leaf width 1.80 with a max. gate-leaf opening of 110° (see installations).
Description
This product is engineered and manufactured by CAME cancelli automatici s.p.a. and complies with current safety regulations. The automation is made up of a fixing / foundation casing, a gearmotor, a transmission arm with slide guide and slide rail.
Technical features
Control panel power supply: 230 V AC 50/60 Hz Motor power supply: 24 V DC 50/60 Hz Max. draw: 10 A Power: 240 W Max Torque: 260 N Gear ratio: 1/1396.5 Duty cycle: intensive use Protection rating: IP67 Weight: 6,1 Kg Insulation class: I
Dimensions
(mm)
332
#
#
650
57
250
132.5
71
80
42.5
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Description of parts
MYTO-C
MYTO-ME
4
MYTO-BD
6
7
8
9
13
ENGLISH
14
12
10
11
1
3
1) Transmission pin
2) Gearmotor
3) Release pin
4) Release lever
2
5) Foundation / fixing casing
6) Release hole cap
7) Casing cover
8) Slide guide
9) Opening mechanical stop
10) Closing mechanical stop
11) Transmission arm
5
12) Dome
13) Guide
14) Rail end-cap
Installation examples
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MYTO-C
External installation
90° external installation
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Underground installation
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90° underground installation
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External installations
640420
150
ENGLISH
150
Opening gate leaf at max 90°
375
50
90 °
100 °
Opening gate leaf at max 100°
360
75
Opening gate leaf at max 110°
385
0
60
110 °
80
110 °
Opening gate leaf at max 110°
335
0
Opening gate leaf at max 120°
110
120 °
1.0 02/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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Underground installations
420
640
Opening gate leaf at max 90°
400
75
20
150
90 °
ENGLISH
Opening gate leaf at max 110°
110 °
375
0
Opening gate leaf at max 125°
70
Installation
Installation must be carried out by expert qualified personnel and in full compliance with current regulations.
Preliminary checks
125 °
Before installing, do the following:
• Make sure you have a suitable omni-polar cut-off device with contacts more than 3 mm apart, and independent (sectioned off) power supply.
1.0 02/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical
ver.
damage.
• Fit tubing to drain away any water leaks which may cause oxidation.
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• Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insula­tion as compared to the other conductive parts inside;
• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving parts.
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• Make sure there is a mechanical stop for opening and closing.
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Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations.
ENGLISH
Type and section of cables
Connection Type of cable Length of cable 1 < 10 m L. of cable 10 < 20 m L. of cable 20 < 30 m
Control panel power supply 230
3G x 1,5 mm
Motor power supply 24V 3 x 1 mm
flashing lamp 2 x 0,5 mm
Photocell transmitters 2 x 0,5 mm
Photocell receivers 4 x 0,5 mm
Accessories power supply 2 x 0,5 mm
FROR CEI
20-22
CEI EN
50267-2-1
2
2
2
2
2
2
3G x 2,5 mm
3 x 1,5 mm
2 x 1 mm
2 x 0.5 mm
4 x 0,5 mm
2 x 0,5 mm
2
2
2
2
2
2
3G x 4 mm
3 x 2,5 mm
2 x 1,5 mm
2 x 0,5 mm
4 x 0,5 mm
2 x 1 mm
2
2
2
2
2
2
Control and safety devices 2 x 0,5 mm
2
2 x 0,5 mm
2
2 x 0,5 mm
2
Antenna connection RG58 max. 10 m
N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1. For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances.When connecting products that are not specified in this manual, please follow the documentation provided with said products.
Standard installation
1) MYTO automation
2) Control panel
3) Junction box for connecting to the gearmotor
4) Antenna
5) Flashing light
6) Keyswitch selector
7) Photocells
8) Junction pit
9) Drainage ditch
10) Mechanical stops
5
11) Photocells post
7
6
7
3
7
4
1
2
3
1
10
10
11
7
1.0 02/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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Setting up the fi xing /foundation casing
The following illustrations are also shown in the MYTO-C instruction sheet (for underground installation). Some exam­ples are given, in that the space available for anchoring the operator and accessories varies depending on the overall dimen­sions. It is up to the installer, thus, to choose the most suitable solution.
Dig a pit for the box, set up junction boxes and corrugated tubes for connections coming from the junction box as well as a drainage tube.
N.B.: the number of tubes depends on the type of system installed and any accessories.
150
ENGLISH
320
500
Fill the hole with cement Sink the box making sure the corrugated and drainage tube run through the holes you have set up.
Level the box with the ground and wait for it to dry for at least 24 hours. Clean the inside of the box of any cement residue.
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Installation of the automation
Insert the pin into the gearmotor shaft and secure it using nuts and bolts. Insert the gearmotor into the box and secure it using the hexagonal nuts and washers.
Screw M12
UNI 5588 M12
ENGLISH
Position the slide rail onto the gate leaf and mark the spots where to secure it, making sure the measurements given in the drawing are respected.
Note: the measurements marked with (*) vary depending on the type of installation (below or above ground) and on the gate-leaf opening angle (see Chapt. on installation examples)
UNI 5739
10X25
UNI 6592
Ø10X20
58
(*)
(*)
50
180
180 180
18
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Drill holes at the points you have marked. Thread the holes using an M8 male or use M8 threaded inserts or other suitable materials that guarantee proper hold to the rail.
Note: the illustrations are mere examples, it is up to the installer to choose the most suitable solution depending on gate-leaf type and thickness.
ENGLISH
Position the rail against the holes and secure it using the cylinder head screws.
UNI 5931 M8X20
Assemble the slide guide with the LEFT transmission arm, so that is in symmetry with the RIGHT-hand one (see drawing).
Gearmotor transmission arm positioned
on LEFT.
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UNI 5737 M12X80
Gearmotor transmission arm positioned
on RIGHT.
Distancer
bushing
UNI 5588 M12
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Remove the closing mechanical stop from the rail. Insert the slide guide and insert back the stop.
ENGLISH
Position the transmission arm onto the bushing and secure it using the countersunk screws.
UNI 5933 M8X25
Secure the box cover using the countersunk screws. Secure the cap above the pin using a self-threading screw.
UNI 6954 3.9X9.5
UNI 5933 5X12
1.0 02/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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Insert the rail end caps onto both ends of the slide rail, as well as the hole caps.
Release the gearmotor (see paragraph on manually release). Place the gate leaf in the fully open position, place the opening mechanical stop against the slide guide and secure it.
Opening mechanical
stop
ENGLISH
Guide
Place the gate leaf in the fully closed position and place the closing mechanical stop against the slide guide and then secure it.
Closing mechanical
stop
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Guide
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Releasing and locking the gearmotor
Turn the release cover and insert the lever onto the release pin.
ENGLISH
Turn the release lever counter-clockwise until the endstop point.
RELEASING
To lock the motor back up, turn the level to the initial point.
LOCKING
1.0 02/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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Connecting to the control panel
For electrical connection operations, use the pit and junction boxes. For additional instructions on functions and settings, check the control panel’s technical literature.
1) Control panel
2) Left-hand gearmotor
3) Right-hand gearmotor
4) Junction box
5) Junction pit
1
4
ENGLISH
Control panel
4
M1 N1 E1 + E -
3
2
5
M2 N2 E2 + E -
BLUE
BROWN
BLACK
230 V AC power
supply
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24 V DC gearmotor connection for delayed
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opening function
BLUE
BLACK
BROWN
24 V DC gearmotor connection for delayed closing function
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Safety instructions
Important safety instructions
This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The manu­facturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses. Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in mo­tion. Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.
ENGLISH
Do not allow children to play or loiter within the opening/closing arc of the operator. Keep remote controls and any other command device out the reach of children, to prevent operator from being activated by acci­dent.In the event of anomalous behaviour, stop using the operator immediately.
Danger of crushing hands
Danger of crushing feet
Danger! High voltage
No transit during operation
Maintenance
Periodic maintenance
Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check that the safety devices work properly; remove any obstructions. We suggest checking the state of lubrication and tightness of the anchoring screws on the operator.
To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator inverts the motion or stops, the photocells are working properly.
This is the only maintenance procedure to be carried out with the power source connected. Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate movement. To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the devices. In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram.
1.0 02/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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Make sure there are no plants within the photocell’s beam, and that the gate motion is free of any obstacles.
Trouble shooting
MALFUNCTIONS POSSIBLE CAUSES CHECK AND REMEDIES
The gate will not open nor close
• There is no power
• The gearmotor is released
• The remote control’s batteries are run down
• The transmitter is broken
• The stop button is either stuck or broken
• The opening/closing button or the key selector are stuck
• Check that the power is up
• Call assistance
• Replace batteries
• Call assistance
• Call assistance
• Call assistance
ENGLISH
The gate opens but will
• The photocells are engaged • Check that photocells are clean
not close
The flasher does not
• The bulb is burnt • Call assistance
work
Periodic maintenance log (for end-user) (every 6 moths)
Date Notes Segnature
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and in good working order
• Call assistance
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Extra-ordinary maintenance
The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specia­lised firms. N.B.: Any extraordinary maintenance must be performed by specialised technicians.
Extra-ordinary maintenance log
Installer’s stamp Operator name
Date of job
Technician’s segnatur e
ENGLISH
Job performed ________________________________________________________________________________________ __________________________________________________________________________________________________
Installer’s stamp Operator name
Job performed ________________________________________________________________________________________ __________________________________________________________________________________________________
Requester’s segnature
Date of job
Technician’s segnatur e
Requester’s segnature
Installer’s stamp Operator name
Date of job
Technician’s segnatur e
Requester’s segnature
Job performed ________________________________________________________________________________________ __________________________________________________________________________________________________
Installer’s stamp Operator name
Date of job
Technician’s segnatur e
Requester’s segnature
Job performed ________________________________________________________________________________________ __________________________________________________________________________________________________
Demolition and disposal
In its premises, CAME cancelli automatici s.p.a. implements an Environmental Management System certified in compliance with the UNI EN ISO 14001 standard to ensure environmental protection. Please continue our efforts to protect the environment—which CAME considers one of the cardinal elements in the developmentof its operational and market strategies—simply by observing brief recommendations as regards disposal:
DISPOSAL OF PACKAGING The packaging components (cardboard, plastic, etc.) are all classifiable as solid urban waste products and may be disposed of easily, keeping in mind recycling possibilities.
Prior to disposal, it is always advisable to check specific regulations in force in the place of installation.
PLEASE DISPOSE OF PROPERLY!
PRODUCT DISPOSAL
Our products are made up of various types of materials. Most of them (aluminium, plastics, iron, electrical wires, etc.) may be disposed of in normal garbage collection bins and can be recycled by disposing of in specific recyclable material collection bins and disposal in authorized centres.
Other components (electrical boards, remote control batteries, etc.), however, may contain polluting substances. They should therefore be removed and given to qualified service companies for proper disposal. Prior to disposal, it is always advisable to check specific regulations in force in the place of disposal.
PLEASE DISPOSE OF PROPERLY!
1.0 02/2010 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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Statement
MANUFACTURER’S STATEMENT
Pursuant to attachment II B of Machine Directive 98/37/CE
CAME Cancelli Automatici S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier –Treviso – ITALY tel (+39) 0422 4940 - fax (+39) 0422 4941 internet: www.came.it - e-mail: info@came.it
Hereby declares itself liable, as concerns the following gate and garage-door automation products, called:
It is forbidden to operate the product/s, which is/are the object of this statement, before
completion and/or incorporation, in full compliance of the Law on Electromagnetic
IMPORTANT WARNING!
Compatibility.
UNDERGROUND/EXTERNAL AUTOMATION FOR SWING GATES
MYTO ME
…comply with the essential requisites and with the pertinent laws and regulations, as set forth by the following Directives and with the applicable parts of the reference Standards shown below.
98/37/CE – MACHINE DIRECTIVE 2006/95/CE – LOW VOLTAGE DIRECTIVE 89/106/CEE – CONTRUCTION MATERIALS DIRECTIVE 2004/108/CE – ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
EN 13241-1 EN 12635 EN 61000-6-2 EN 12453 EN 12978 EN 61000-6-3 EN 12445 EN 60335-1 EN 60204-1
Reference code to request copy of the original: DDF B EN A001m
THE MANAGING DIRECTOR
Mr. Gianni Michielan
ENGLISH
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CAME
France
S.a .
Nanter re C edex
CAME G mb h
Kor nt al
CAME Au tomatis me s S. a.
Marsei ll e
CAME G mb h Seefeld
Seefel d
CAME Au tomatis mo s S. a.
Madri d
CAME G ul f Fze
Dubai
CAME U ni ted Kingd om Ltd.
Nottin gh am
CAME R us
Umc Ru s Llc
Moscow
CAME G ro up Benelu x S.a.
Lessi ne s
CAME ( Sh anghai)
Auto ma tic Gat es Co. Ltd.
Shangh ai
CAME Am ericas A utomati on Llc
Medley
CAME P or tugal
Ucj Po rt ugal Unip essoal Ld a
Porto
CAME C an celli Au tomatici S.p.a.
Dosso n Di Casier
CAME S ud s.r.l.
Napol i
CAME S er vice Italia S.r.l.
Dosso n Di Casier
Assist en za Tecnica 80 0 295830
www.came.com www.came.it
Engl ish
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08_2009
CAME
France
S.a. FRANCE 7, Rue Des Haras Z.i. Des Hautes Patures 92737
Nanterre Cedex
(+33) 1 46 13 05 05
GERMANY
CAME Gmbh
Kornwestheimer Str. 37
Korntal Munchingen Bei Stuttgart
70825
(+49) 71 5037830
(+49) 71 50378383
(+33) 1 46 13 05 00
CAME Automatismes S.a. FRANCE 3, Rue Odette Jasse 13015
Marseille
(+33) 4 95 06 33 70
(+33) 4 91 60 69 05
CAME Automatismos S.a. SPAIN C/juan De Mariana, N. 17-local 28045
Madrid
(+34) 91 52 85 009
(+34) 91 46 85 442
CAME United Kingdom Ltd. GREAT BRITAIN Unit 3 Orchard Business Park Town Street, Sandiacre Nottingham - Ng10 5bp
(+44) 115 9210430
(+44) 115 9210431
CAME Group Benelux S.a. BELGIUM Zoning Ouest 7 7860
Lessines
(+32) 68 333014
(+32) 68 338019
GERMANY
CAME Gmbh Seefeld
Akazienstrasse, 9
16356
Seefeld Bei Berlin
(+49) 33 3988390
(+49) 33 39883985
CAME Gulf Fze
U.A.E.
Offi ce No: S10122a2o210
P.O. Box 262853
Jebel Ali Free Zone -
(+971) 4 8860046 (+971) 4 8860048
CAME Rus
RUSSIA
Umc Rus Llc
Ul. Otradnaya D. 2b, Str. 2, offi ce 219
127273,
(+7) 495 739 00 69
(+7) 495 739 00 69 (ext. 226)
CAME (Shanghai)
CHINA
Automatic Gates Co. Ltd.
1st Floor, Bldg 2, No. 1755, South Hongmei Road
Shanghai 200237 (+86) 021 61255005 (+86) 021 61255007
Dubai
Moscow
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English - Manual code:
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
CAME Americas Automation Llc U.S.A 11405 NW 122nd St. Medley, FL 33178
(+1) 305 433 3307
(+1) 305 396 3331
CAME Cancelli Automatici S.p.a. ITALY Via Martiri Della Libertà, 15 31030
Dosson Di Casier (Tv)
(+39) 0422 4940
(+39) 0422 4941
Informazioni Commerciali 800 848095
CAME Service Italia S.r.l. ITALY Via Della Pace, 28 31030
Dosson Di Casier (Tv)
(+39) 0422 383532
(+39) 0422 490044
Assistenza Tecnica 800 295830
PORTUGAL
ITALY
CAME Portugal
Ucj Portugal Unipessoal Lda
Rua Jùlio Dinis, N. 825, 2esq
4050 327
Porto
(+351) 915 371 396
CAME Sud s.r.l.
Via F. Imparato, 198
Centro Mercato 2, Lotto A/7
80146
Napoli (+39) 081 7524455 (+39) 081 7529190
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