CAME FerniE-S Kit User Manual
CAME UNITED KINGDOM LTD
ORCHARD PARK INDUSTRIAL ESTATE
TOWN STREET, SANDIACRE,
NOTTINGHAM, NG10 5BP
TECHNICAL
TEL: 0115 921 0430
FAX: 0115 921 0431
INTERNET - www.cameuk.com
E-MAIL - enquiries@cameuk.com
F ERNI K I T
HELPLINE
0115 921 0430
Installation Instructions
for a “Single” gate...
THE FERNI-S KIT CONSISTS OF:
1 X FERNI MOTOR
1 X CONTROL PANEL
1 X RADIO FREQUENCY CARD
1 X TUNED ANTENNA
2 X REMOTE CONTROL TRANSMITTERS
1 X PAIR SAFETY PHOTOCELLS
INTRODUCTION
THESE INSTRUCTIONS WILL SHOW YOU HOW TO INSTALL
A FERNI MOTOR TO A SINGLE GATE.
PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS
CAREFULLY BEFORE STARTING ANY WORK.
UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE.
FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.
INSTALLATION INSTRUCTIONS
CONTENTS
1) Stage 1:- Civil & Mechanical Section Page
1.1 PRE-INSTALLTION CHECK 3
1.2 MOUNTING THE MOTOR BASE PLATE 4
2) Stage 2:- Wiring & Electrical
2.1 FITTING THE CONTROL PANEL IN THE CASING 6
2.2 BASIC CABLE LAYOUT 7
2.3 LOW VOLTAGE CABLE LAYOUT 8
3) Stage 3:- Installation Section
3.1 INSTALLING THE MOTORS 10
3.2 INSTALLING THE DRIVE ARMS 11
3.3 ADJUSTING THE OPEN & CLOSED CAMS 12
4) Stage 4:- Wiring & Electrical (2)
4.1 WIRING THE MOTORS 14
4.2 WIRING THE SAFETY PHOTOCELLS 15
4.3 INSERTING THE FREQUENCY CARD 15
4.4 WIRING IN THE TUNED ANTENNA 16
4.5 CODING THE REMOTE CONTROLS 16
4.6 POWERING UP THE CONTROL PANEL 16
5) Stage 5:- Commissioning the control Panel
5.1 INITIAL WIRING & CONTROL PANEL SETUP 18
5.2 OPENING & CLOSING THE GATES 19
5.3 CONTROL PANEL ADJUSTMENTS 20
5.4 AUTOMATIC CLOSE & SAFETY PHOTOCELLS 21
5.5 PROGRAMMING THE REMOTE CONTROLS TO THE
CONTROL PANEL 22
5.6 FINAL ASSEMBLEY 23
6) Troubleshooting Guide 25
7) Technical Information
7.1 TECHNICAL SPECIFICATIONS 27
7.2 MOTOR TORQUE SETTINGS 28
7.3 ZA5 CONTROL PANEL DESCRIPTION 29
7.4 ZA5 WIRING DIAGRAM 31
7.5 CONTROL PANEL ADJUSTMENTS 32
7.6 ELECTRICAL CONNECTIONS 33
8) Contact Information
STAGE 1
CIVIL & MECHANICAL SECTION
1.1 - Pre-Installation Check
BEFORE BEGINNING YOUR FERNI S GATE INSTALLATION CHECK THE
FOLLOWING:
THE GATE POST OR PIERS ARE STRONG ENOUGH TO SUPPORT THE GATE
AND THE MOTOR
THE GATE IS STRONG ENOUGH TO BE AUTOMATED.
THE GATE SWINGS FREELY FROM OPEN TO CLOSE AND THERE IS NO
FRICTION ON THE HINGS.
Fig 1
IF DISTANCE B IS 0 TO 300mm: DISTANCE A MUST BE AT LEAST 110mm.
IF DISTANCE B IS 300mm TO 380mm: DISTANCE A MUST BE AT LEAST
150mm.
3
1.2 - Mounting the Motor Base Plate
Fig 2
Bracket “A”
Base Plate
USING SUITABLE ANCHOR BOLTS OR CHEMICAL RESIN FOR BRICK PIER
SECURITY MOUNT THE MOTOR PLATE TO THE BRICK PIER.
FOR WOODEN POSTS IT IS ADVISED TO FIX THE MOTOR PLATE TO THE
POST. A THREADED BAR SHOULD BE PLACED ALL THE WAY THROUGH THE
POST THEN BOLTED.
Fig 3
WHEN MOUNTING THE MOTOR PLATE BE SURE TO RESPECT THE 150mm
DIMENSION FROM THE BOTTOM OF THE MOTOR PLATE TO GROUND LEVEL.
THIS IS TO ENSURE SUFFICIENT CLEARENCE FOR THE TRANSMISSION
DRIVE ARM TO BE INSERTED THROUGH THE MOTOR.
ENSURE THAT THE DISTANCE BETWEEN THE CENTRE OF THE FRONT
BRACKET ‘A’ 450mm. THE FRONT GATE BRACKET MUST BE FIXED LOWER
THAN THE MOTOR PLATE BY 19mm AS SHOWN
Fig 4
150 mm
4
19mm
END OF INSTALLATION
STAGE 1
BEFORE STARTING STAGE 2 - Wiring & Electrical
PLEASE CHECK THAT YOU HAVE CORRECTLY:
Ref Page
1. Checked Requirements 1.1 3
2. Mounted Motor Base Plate 1.2 4
NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO
BEGIN STAGE 2 OF YOUR FERNI AUTOMATION KIT
INSTALLATION
5
STAGE 2- WIRING & ELECTRICAL
2.1 - Fitting the Control Panel in the Casing
Securely fasten the control panel PCB to the
casing with the screws supplied.
Screw positioning holes
Fastening screws
Green connector point
Screws
Plug the green connector from the transformer to
the PCB ensuring that it connects the correct way .
NB FROG Series Motors:
connect the black wires
coming out of the board to one capacitor.
6
2.2 - Basic Cable Layout
THIS DIAGRAM DETAILS THE BASIC CABLE LAYOUT FOR
A SINGLE MOTOR.
THE POWER SUPPLY TO THE CONTROL PANEL SHOULD BE LIVE AND
PROTECTED IN ACCORDANCE WITH THE 16TH EDITION ELECTRICAL
REGULATIONS. THE SUPPLY SHOULD BE RATED AT A MINIMUM OF 6 AMPS.
WHEN INSTALLING WIRES OUTDOORS THE CABLE APPROACH TO ALL
DEVICES MUST BE FROM BELOW TO CREATE A “DRIP-LOOP” AND THEREBY
AVOID UNNECCESSARY WATER INGRESS.
Fig 5
Joint Box
Control Panel
3 Core 1.5mm SWA
4 Core Flex
WHEN INSTALLING LOW VOLTAGE CABLE AROUND THE GATEWAY IT IS
ADVISED TO PUT ALL LOW VOLTAGE CABLE IN EITHER DUCTING OR
ALKATHENE PIPING. ALL CABLE JOINTING SHOULD BE CARRIED OUT
ABOVE GROUND.
7
Coaxial Cable
2.3 - Low Voltage Cable Layout
Fig 6
Tuned Antenna
Joint Box
Control Panel
3 Core SWA 1.5m
Low Voltage
Safety Photocells
4 Core Flex
ALL CAME ACCESSORIES CAN BE WIRED 0.2m STRANDED CABLE (BUGLAR
ALARM TYPE). THE TUNED ANTENNA SHOULD BE WIRED WITH COAXIAL
CABLE (RG59).
8
END OF INSTALLATION
STAGE 2
BEFORE STARTING STAGE 3 - Installation
PLEASE CHECK THAT YOU HAVE CORRECTLY:
Ref Page
1. Fitted the Control Panel in the Casing 2.1 6
2. Installed Basic Cable Layout 2.2 7
2. Installed Low Voltage Cable Layout 2.3 8
NOW STAGE 2 IS FULLY COMPLETED YOU ARE READY TO
BEGIN STAGE 3 OF YOUR FERNI AUTOMATION KIT
INSTALLATION
9
STAGE 3
INSTALATION SECTION
3.1 - Installing the Motor
Fig 7
INSERT THE MOTOR INTO THE MOTOR BASE PLATE IN ALIGNMENT WITH
THE 4 PRE-DRILLED HOLES AND FIX IT WITH THE TWO M8 X 110 BOLTS &
NUTS SUPPLIED. FOR RIGHT HAND INSTALLATIONS, REVERSE THE
POSITION OF THE MOTOR AND USE THE SECOND PAIR OF HOLES
(SEE FIGURE 7)
10
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