FerniE-P Kit
CAME UNITED KINGDOM LTD
ORCHARD PARK INDUSTRIAL ESTATE
TOWN STREET, SANDIACRE,
NOTTINGHAM, NG10 5BP
TECHNICAL
TEL: 0115 921 0430
FAX: 0115 921 0431
INTERNET - www.cameuk.com
E-MAIL - enquiries@cameuk.com
F ERNI K I T
HELPLINE
0115 921 0430
Installation Instructions
for a “Pair” of gates...
THE FERNI-P KIT CONSISTS OF:
2 X FERNI MOTORS
1 X CONTROL PANEL
1 X RADIO FREQUENCY CARD
1 X TUNED ANTENNA
2 X REMOTE CONTROL TRANSMITTERS
1 X PAIR SAFETY PHOTOCELLS
INTRODUCTION
THESE INSTRUCTIONS WILL SHOW YOU HOW TO INSTALL
A FERNI GATE KIT TO A PAIR OF GATES.
PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS
CAREFULLY BEFORE STARTING ANY WORK.
UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE.
FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.
1
INSTALLATION INSTRUCTIONS
CONTENTS
1) Stage 1:- Civil & Mechanical Section Page
1.1 PRE-INSTALLTION CHECK 3
1.2 MOUNTING THE MOTOR BASE PLATE 4
2) Stage 2:- Wiring & Electrical
2.1 FITTING THE CONTROL PANEL IN THE CASING 7
2.2 BASIC CABLE LAYOUT 7
2.3 LOW VOLTAGE CABLE LAYOUT 7
3) Stage 3:- Installation Section
3.1 INSTALLING THE MOTORS 9
3.2 INSTALLING THE DRIVE ARMS 10
3.3 ADJUSTING THE OPEN & CLOSED CAMS 11
4) Stage 4:- Wiring & Electrical (2)
4.1 WIRING THE MOTORS 13
4.2 WIRING THE SAFETY PHOTOCELLS 14
4.3 INSERTING THE FREQUENCY CARD 14
4.4 WIRING IN THE TUNED ANTENNA 15
4.5 CODING THE REMOTE CONTROLS 15
4.6 POWERING UP THE CONTROL PANEL 15
5) Stage 5:- Commissioning the control Panel
5.1 INITIAL WIRING & CONTROL PANEL SETUP 17
5.2 OPENING & CLOSING THE GATES 18
5.3 CONTROL PANEL ADJUSTMENTS 19
5.4 AUTOMATIC CLOSE & SAFETY PHOTOCELLS 20
5.5 PROGRAMMING THE REMOTE CONTROLS TO THE
CONTROL PANEL 21
5.6 FINAL ASSEMBLEY 22
6) Troubleshooting Guide 24
7) Technical Information
7.1 TECHNICAL SPECIFICATIONS 26
7.2 MOTOR TORQUE SETTINGS 27
7.3 ZA4 CONTROL PANEL DESCRIPTION 28
7.4 ZA4 WIRING DIAGRAM 30
7.5 CONTROL PANEL ADJUSTMENTS 31
7.6 ELECTRICAL CONNECTIONS 32
8) Contact Information
STAGE 1
CIVIL & MECHANICAL SECTION
1.1 - Pre-Installation Check
BEFORE BEGINNING YOUR FERNI P GATE INSTALLATION CHECK THE
FOLLOWING:
THE GATE POSTS OR PIERS ARE STRONG ENOUGH TO SUPPORT THE
GATES AND THE MOTORS
THE GATES ARE STRONG ENOUGH TO BE AUTOMATED.
THE GATES SWING FREELY FROM OPEN TO CLOSE AND THERE IS NO
FRICTION ON THE HINGS.
Fig 1
IF DISTANCE B IS 0 TO 300mm: DISTANCE A MUST BE AT LEAST 110mm.
IF DISTANCE B IS 300mm TO 380mm: DISTANCE A MUST BE AT LEAST
150mm.
3
1.2 - Mounting the Motor Base Plate
Fig 2
Bracket “A”
Base Plate
USING SUITABLE ANCHOR BOLTS OR CHEMICAL RESIN FOR BRICK PIER
SECURITY MOUNT THE MOTOR PLATE TO THE BRICK PIER.
FOR WOODEN POSTS IT IS ADVISED TO FIX THE MOTOR PLATE TO THE
POST. A THREADED BAR SHOULD BE PLACED ALL THE WAY THROUGH THE
POST THEN BOLTED.
Fig 3
WHEN MOUNTING THE MOTOR PLATE BE SURE TO RESPECT THE 150mm
DIMENSION FROM THE BOTTOM OF THE MOTOR PLATE TO GROUND LEVEL.
THIS IS TO ENSURE SUFFICIENT CLEARENCE FOR THE TRANSMISSION
DRIVE ARM TO BE INSERTED THROUGH THE MOTOR.
ENSURE THAT THE DISTANCE BETWEEN THE CENTRE OF THE FRONT
BRACKET ‘A’ 450mm. THE FRONT GATE BRACKET MUST BE FIXED LOWER
THAN THE MOTOR PLATE BY 19mm AS SHOWN
Fig 4
150 mm
4
19mm
END OF INSTALLATION
STAGE 1
BEFORE STARTING STAGE 2 - Wiring & Electrical
PLEASE CHECK THAT YOU HAVE CORRECTLY:
Ref Page
1. Checked Requirements 1.1 3
2. Mounted Motor Base Plate 1.2 4
NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO
BEGIN STAGE 2 OF YOUR FERNI AUTOMATION KIT
INSTALLATION
5
STAGE 2 - WIRING & ELECTRICAL
2.1 - Fitting the Control Panel in the Casing
Securely fasten the control panel PCB to the
casing with the screws supplied.
Screw positioning holes
Fastening screws
Green connector point
Screws
Plug the green connector from the transformer to
the PCB ensuring that it connects the correct way .
NB FROG Series Motors:
connect the black wires
coming out of the board to one capacitor and the
red wires to the other.
6
2.2 - Basic Cable Layout
THIS DIAGRAM DETAILS THE BASIC CABLE LAYOUT FOR
A PAIR OF MOTORS.
THE POWER SUPPLY TO THE CONTROL PANEL SHOULD BE LIVE AND PROTECTED IN
ACCORDANCE WITH THE 16TH EDITION ELECTRICAL REGULATIONS. THE SUPPLY
SHOULD BE RATED AT A MINIMUM OF 6 AMPS. WHEN INSTALLING WIRES OUTDOORS
THE CABLE APPROACH TO ALL DEVICES MUST BE FROM BELOW TO CREATE A “DRIPLOOP” AND THEREBY AVOID UNNECCESSARY WATER INGRESS.
Fig 5
Joint Box
Control Panel
4 Core Flex
3 Core SWA 1.5m
Low Voltage
WHEN INSTALLING LOW VOLTAGE CABLE AROUND THE GATEWAY IT IS ADVISED TO
PUT ALL LOW VOLTAGE CABLE IN EITHER DUCTING OR ALKATHENE PIPING. ALL CABLE
JOINTING SHOULD BE CARRIED OUT ABOVE GROUND.
2.3 - Low Voltage Cable Layout
Fig 6
Coaxial Cable
Joint Box
Control Panel
Tuned Antenna
Safety Photocells
4 Core Flex
3 Core SWA 1.5m
Low Voltage
4 Core Flex
ALL CAME ACCESSORIES CAN BE WIRED 0.2m STRANDED CABLE (BUGLAR ALARM
TYPE). THE TUNED ANTENNA SHOULD BE WIRED WITH COAXIAL CABLE (RG59).
7
END OF INSTALLATION
STAGE 2
BEFORE STARTING STAGE 3 - Installation
PLEASE CHECK THAT YOU HAVE CORRECTLY:
Ref Page
1. Installed Basic Cable Layout 2.1 6
2. Installed Low Voltage Cable Layout 2.2 7
NOW STAGE 2 IS FULLY COMPLETED YOU ARE READY TO
BEGIN STAGE 3 OF YOUR FERNI AUTOMATION KIT
INSTALLATION
8
STAGE 3
INSTALATION SECTION
3.1 - Installing the Motors
Fig 7
INSERT THE MOTOR INTO THE MOTOR BASE PLATE IN ALIGNMENT WITH
THE 4 PRE-DRILLED HOLES AND FIX IT WITH THE TWO M8 X 110 BOLTS &
NUTS SUPPLIED. FOR RIGHT HAND INSTALLATIONS, REVERSE THE
POSITION OF THE MOTOR AND USE THE SECOND PAIR OF HOLES
(SEE FIGURE 7)
9
3.2 - Installing the Drive Arms
Fig 8
M6 x 20
Countersink Washer
M12 x 50
Knob
M8 x 16
INSERT THE STRAIGHT ARM THROUGH THE GEARBOX, HOLDING IT IN
PLACE FIT THE FLARED WASHER USING THE M6 X 20 COUNTER SUNK
SCREW. GRIP THE SHAFT IN PLACE BY TIGHTENING THE FOUR GRUB
SCREWS TOP AND BOTTOM OF THE GEARBOX. JOIN AND FIX THE TWO
ARMS TOGETHER WITH THE WASHER AND THE M8 X 16 BOLT.
RELEASE THE MOTOR (ROTATING THE HAND GRIP IN THE DIRECTION OF
THE ARROW.
Fig 9
FIT THE CURVED ARM TO THE FRONT MOUNTING BRACKET USING THE
M12 X 50 BOLT AND M12 NUT.
10
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