CAME FAST KIT Installation Instructions Manual

CAME UNITED KINGDOM LTD
UNIT 3,
ORCHARD PARKINDUSTRIAL ESTATE,
TOWN STREET, SANDIACRE,
NOTTINGHAM NG10 5BP

TEL: [phone]
FAX: [phone]

INTERNET - www.cameuk.com
E-MAIL - [e-mail]

TECHNICAL

HELPLINE

0115 921 0430

FAST KIT

Installation Instructions

FAST-P, Pair of gates automation kit

Kit consists of :
2 x fast motors 240V
1 x built-in control panel 240V
1 x radio receiver
1 x tuned antenna
2 x remote control handsets
1 x pair safety photocells
1 x flashing “in movement” light
Full installation guide

FAST-S, Single gate automation kit

Kit consists of :
1 x fast motor 240V
1 x built-in control panel 240V
1 x radio receiver
1 x tuned antenna
2 x remote control handsets
1 x pair safety photocells
1 x flashing “in movement” light
Full installation guide

UNITED KINGDOM L TD.

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Standard installation

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INTRODUCTION

These instructions will show you how to install a FAST gate kit to a pair of gates.

Please read these instructions and diagrams carefully before starting any work.

Installation Type

1 - Gear Motor

Accessories:

2 - Control panel
3 - Radio receiver
4 - Antenna
5 - Flashing light indicating door movement
7 - Safety photocells

UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATEDUNLESS FITTED TO A GATE.

FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.

2

INSTALLATION INSTRUCTIONS

CONTENTS

1) Stage 1:- Civil & Mechanical Section Page

1.1 PRE-INSTALLATION CHECK 3

1.2 MOUNTING THE MOTOR BASE PLATE 4

2) Stage 2:- Wiring & Electrical

2.1 BASIC CABLE LAYOUT 6

3) Stage 3:- Installation Section

3.1 INSTALLING THE MOTORS 8

3.2 INSTALLING THE DRIVE ARMS 9

3.3 ADJUSTING THE OPEN & CLOSED CAMS 10

4) Stage 4:- Wiring the Motors

4.1 ELECTRICAL CONNECTIONS TO THE ZF1 BOARD WITH PAIR OF GATES 12

4.2 ELECTRICAL CONNECTIONS TO THE ZF1 BOARD WITH SINGLE\ GATE 13

4.3 ELECTRICAL CONNECTIONS 14

5) Stage 5:- Commissioning the control Panel

5.1 INITIAL WIRING & CONTROL PANEL SETUP 16

5.2 OPENING & CLOSING THE GATES 17

5.3 CONTROL PANELADJUSTMENTS 18

5.4 AUTOMATIC CLOSE & SAFETY PHOTOCELLS 19

5.5 PROGRAMMING THE REMOTE CONTROLS TO THE CONTROL PANEL 20

5.6 CODING THE ADDITIONAL REMOTE 21

5.7 FINAL ASSEMBLY 22

6) Technical Information

7.1 ELECTRICAL CONNECTIONS 24

7.2 FUNCTION SELECTIONS 25

7.3 TECHNICAL DESCRIPTION - ZF1 CONTROL PANEL 25

7.4 MOTHERBOARD 26

7.5 ADJUSTMENTS 26

7) Troubleshooting Guide 27

8) Contact Information

“Time marches on but Came automation equipment stands the test of time...”

3

1.1 - Requirements

EXTERNAL DIMENSIONS AND OPERA TING LIMITS

BEFORE INSTALLING...

Before proceeding with the installation of the automation, check the following:

- the structure of the door must be sufficiently sturdy, the hinges must be efficient and there must be
no friction between fixed or mobile parts;

- the path of the electrical cables must be made according to the control and safety requirements (see
the system type);

- there must be a centre stop firmly secured in the ground for the gates to close onto to prevent the
gate overextending,

Width of gate wing Weight of gate wing

1 m 300 Kg

1,5 m 250 Kg

2 m 215 Kg

2,3 m 200 Kg

194 mm

218 mm

245 mm

Opening angle

A B

90° 137–210 0

90° 137–205 50

90° 137–200 75

90° 137–195 100

90° 137–190 125

90° 137–185 150

90° 137–180 175

90° 137–175 200

110° 180–210 0

110° 200–205 50

Hinge

Mechanical stop

Pilastro

Pillar

Piller

Pleifer

Pilar

430A

B

330

330

i

i = 240 mm. max

with 90° opening angle

Pillar

4

1.2 - Mounting the Motor Base Plate

Using suitable anchor bolts or chemical resin for brick pier securely mount the motor plate to the brick
pier. For wooden posts it is advised to fix the motor plate to the post. A threaded bar should be placed
all the way through the post then bolted.

Use M8 screws and ø14 screw anchors to mount the base plate on the pillar. Be sure to respect the
100mm minimum distance from the pavement. Attach bracket “A” to the gate wing (use M6 screws or
welds). Be sure to respect the offsets of 430mm and 68mm.

14 14

14 14

14

Base plate

Bracket “A”

M8M8

M8M8

M8

M6M6

M6M6

M6

Front view

430 mm

100 mm min.

68 min.

5

END OF INSTALLATION STAGE 1

BEFORE STARTING STAGE 2 - Wiring and Electrical

PLEASE CHECK THAT YOU HAVE CORRECTLY:

Ref Page

1. Checked Requirements 1.1 3

2. Mounted Motor Base Plate 1.2 4

NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO BEGIN

STAGE 2 OF YOUR FAST AUTOMATION KIT INSTALLATION.

6

STAGE 2

WIRING AND ELECTRICAL

2.1 - Basic Cable Layout

The power supply to the control panel should be live and protected in accordance with the 16th edition
electrical regulations. The supply should be rated at a minimum of 6 amps.

When installing low voltage cable around the gateway it is advised to put all low voltage cable in either
ducting or alkathene piping. All cable jointing should be carried out above ground.

All Came accessories can be wired 0.2m stranded cable (burglar alarm type). The tuned antenna
should be wired with coaxial cable (RG59).

Tuned antenna

Coaxial cable

4 Core SWA 1.5m

Low voltage

Mains power

2 core
1mm

Flashing light

Safety
photocells

7

END OF INSTALLATION STAGE 2

BEFORE STARTING STAGE 3 - Installation

PLEASE CHECK THAT YOU HAVE CORRECTLY:

Ref Page

1. Installed Basic Cable Layout 2.1 6

NOW STAGE 2 IS FULLY COMPLETED YOU ARE READY TO BEGIN

STAGE 3 OF YOUR FAST AUTOMATION KIT INSTALLATION.

8

STAGE 3

INSTALLATION

3.1 - Installing the Motors

Open the lock cover cap (1). Push the key in and turn clockwise (2). Raise the cover, loosen the

3.9x13 screw and remove the cover from the gearmotor unit (3).

Insert the gearmotor in the base plate, align with the 4 holes and secure it with the two M8x90 bolts
and nuts provided.

(1)

3,9x133,9x13

3,9x133,9x13

3,9x13

(1) (2) (3)

M8x90M8x90

M8x90M8x90

M8x90

M8M8

M8M8

M8

(4)

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3.2 - Installing drive arms

Insert the Ø10x14 pin and the straight arm into the shaft of the gearmotor and secure it with the
M10x14 screw and 10x35 washer. Lubricate the pin of the straight arm. Join and secure the two arms
with the M6x10 screw and 6x24 washer. Release the gearmotor and fix the curved arm to the bracket
“A” with the M12x40 screw and the M12 nut, checking it is free moving. For application on the right­hand side see fig.2.

M6x10M6x10

M6x10M6x10

M6x10

M12x40M12x40

M12x40M12x40

M12x40

M12M12

M12M12

M12

6x24 6x24

6x24 6x24

6x24

10x35 10x35

10x35 10x35

10x35

M10x14M10x14

M10x14M10x14

M10x14

Pin

10x40

Bracket A

Fig. 2

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3.3 - Adjusting the open and shut cams

Adjustments of the microswitches with gearmotor installed on the right-hand side (internal view).
In closing: unblock the gearmotor (1) and allow the gate to reach the closing position desired (2). Turn

the lower cam clockwise until the microswitch is inserted and lock it with the central screw (3).

In opening: allow the gate to reach the open position desired (4). Turn the upper cam anticlockwise
until the microswitch is inserted and lock it with the two upper screws (5).

Adjustments of the microswitches with gearmotor installed on the left-hand side (internal view).
In opening: release the gearmotor (1) and allow the gate to reach the opening position desired (2).

Turn the lower cam clockwise until the microswitch is inserted and lock it with the central screw (3).

In closing: allow the gate to reach the closing position desired (4). Turn the upper cam anticlockwise
until the microswitch is inserted and lock it with the two upper screws (5).

Knob

Microswitches

Lower cam

(1) (2) (3)

Central screw

Microswitches

Upper cam

(4)

(5)

Upper screws

Knob

Microswitches

Lower cam

(1)

(2) (3)

Central screw

Microswitches

Upper cam

(4) (5)

Upper screws

11

END OF INSTALLATION STAGE 3

BEFORE STARTING STAGE 3 - Wiring

PLEASE CHECK THAT YOU HAVE CORRECTLY:

Ref Page

1. Installed the Motors 3.1 8

2. Installed the Drive Arms 3.2 9

3. Adjusted the Open and Shut Cams 3.3 10

NOW STAGE 3 IS FULLY COMPLETED YOU ARE READY TO BEGIN

STAGE 4 OF YOUR FAST AUTOMATION KIT INSTALLATION.

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STAGE 4

WIRING THE MOTORS

4.1 - Electrical connections to the ZF1 board
with pair of gates

For gates with a delayed-closure left-hand gate, prepare the connection as shown in figure 1.

For gates with a delayed-closure right-hand gate, prepare the connection as shown in figure 2.
NB: always mount the F7000 gearmotor on the left pillar (internal view).

F 7001F 7000

F 7000

SX

F 7001

DX

Fig/Abb. 1

U

VW

2143

PROG

F 7001

F 7000

Fig/Abb. 2

F 7000

SX

F 7001

DX

U

VW

2143

PROG

Fig.1

Fig. 2

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4.2 - Electrical connections to the ZF1 board

with single gate

The gearmotor is prepared for gates with a left-hand gate (figure 1).

For gates with a right-hand gate, prepare the connection as shown in figure 2.

F 7000

SX

Fig/Abb. 1

F 7000

(g )

2143

PROG

F 7000

DX

Fig/Abb. 2

F 7000

2143

PROG

Fig.1

Fig. 2

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4.3 - Electrical Connections

230V (a.c.) power supply

Flashing

Open gate pilot lamp

Contact radio and/or pushbutton

controlled for open-close

Stop button (n.c.)

24V accessories

a.c. (20W max.)

Antenna

Electric block

WX Y E

L1 L2

72C1 11 10 ES5ES1

Keyselector

2

7

*

10

5

*

E

W

EB

EB

24V

15W max.

*

11

10

*

n.o.

c

n.c.

+ -

+ -

L2

L1

C

N.O.

2

1

*Accessories not included in the kit

ZF1 control panel terminal board

Possible electrical connections on (ZA3-ZA4-
ZA5-ZM2), follow the related instructions on
the control panel technical pamphlet.

24V

3W max.

230V

25W max.

*

Contacts 1-2 and 2-CX are N.C.
contacts. These contacts must be
connected together if they are not used.

* Accessories not

included in the kit

15

END OF INSTALLATION STAGE 4

BEFORE STARTING STAGE 5 - Commissioning the Control Panel

PLEASE CHECK THAT YOU HAVE CORRECTLY:

Ref Page

1. Wired the Motors 4.1 12
or

4.2 13

2. Made the electrical connections 4.3 14

NOW STAGE 3 IS FULLY COMPLETED YOU ARE READY TO BEGIN

STAGE 4 OF YOUR FAST AUTOMATION KIT INSTALLATION.

16

STAGE 5

COMMISSIONING THE CONTROL PANEL

5.1 - Initial Wiring & Control Panel Set-Up

1. Connect power terminals L1 - L2
and a suitable earth (L2 being LIVE!)

2. Select the motor power setting on the
transformer to level 1 for
commissioning.

3. Select dipswitches 1 & 2 off for
commissioning.

4. Ensure hard wire link is fitted
between terminals 1 & 2 and
2 & C1.

•

••

••

•

••

•••

ON

OFF

WXY E

L1 L2

72C1 11 10 ES5ES1

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5.2 - Opening & Closing the Gates

1. Momentarily pulse terminals
2 & 7 with a piece of wire trailing
from terminal 2 and momentarily
touching terminal 7.

The gates should start to open.
If they start to close turn the
power off to the control panel
and change around either U-V
(motor 1) or X-Y (motor 2) to
change the motor direction.

2. Once you have proven the
motor direction use terminals
2 & 7 to open and close the
gates with a trailing wire once
again into terminal 2,
momentarily touching
terminal 7.

WXY E

L1 L2

72C1 11 10 ES5ES1

WXY E

L1 L2

72C1 11 10 ES5ES1

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5.3 - Control Panel Adjustments

1. T

o delay one gate leaf, adjust potentiometer TR2M to delay the closing of gate no. 2 in the

closing cycle.

Trimmer TR2M

2. T

o set the total running time of the motors, adjust potentiometer TLto allow the motors to run for
a further 5-7 seconds after the movement cycle has been completed (i.e. fully open or fully
closed).

Trimmer TL

3. Check the sensitivity

of the gates by trying to
physically stop the gate and adjust the power
settings on the transformer accordingly. If
more power is needed for heavier gates then
switch off power and move transformer wire
up to setting 2. For rechecking sensitivity,
repeat process up to 3 or 4 if even more power
is needed.

•

••

••

•

••

•••

19

5.4 - Automatic Close &

Activating Safety Photocells

1. To select automatic closing, select dipswitch 1 ON.

Set the automatic closing time by adjusting potentiometer TCA.

Fully anti-clockwise will automatically close the gates after approximately 10 seconds and fully
clockwise will close the gates after approximately 80 seconds. Asensible setting is about halfway (i.e.
6 o’clock position) which will automatically close the gates after approximately 30 seconds.

2. For re-opening during closing.

Remove hard wire link

between 2 & C1 and insert safety beam wires as shown.

ON

OFF

72C1 11 10 ES5ES1

Trimmer TCA

6 o’clock

NC C 11 10

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5.5 - Programming the Remote Controls
to the Control Panel

To use the remote control system, proceed as follows:

A) Turn power OFF and insert AF radio frequency board then turn power back on.
B) Code the transmitter. See the relevant instruction sheet (see 5.6).
C) To store the code on the circuit board, proceed as follows:

Press and hold down the radio control save button on the radio receiver card (the signal LED will
start to flash).

At the same time transmit on one of the buttons of your remote control; keep both the top button
and the radio code save button pressed until the LED stops flashing and remains on constant. It
will then go out to indicate that the code has been successfully stored.

NB If you wish to change the code on your transmitter in the future, simply repeat the procedure

above with all the remotes on the installation.

WARNING: Disconnect the power supply from the control board before inserting OR removing the

AF radio-frequency card from the socket.

2143

MOTHERBOARD

"AF" BOARD

21

5.6 - Coding the Additional Remote

Use on existing system

(with TOP at 433.92 MHz)

1. Press the key to encode until, after 7 seconds of
flashing, the red signalling LED remians on. (fig A)

2. Within 10 seconds, bring the existing transmitter
closer from the rear part and press the pushbutton you
want to copy for a few seconds. (fig B)
Once it has been saved, the LED will flash 3 times
and the transmitter will be ready for use.

Repeat 1 and 2 for the other pushbuttons. (NB: the code of
another system can be saved).

Use on new system

Consult the documentation of the electric board to save the first transmitter, then follow the procedure
described above to duplicate it in the quantity desired.

To open battery compartment, press and slide.

A

B

Red signalling LED

22

5.7 - Final Assembly

After completing the assembly operations, electrical connections and adjustments, insert the lid and
secure it with the 3.9x13 screw. insert the release knob in “LOCK” position and secure it.

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3,9x13 3,9x13

3,9x13 3,9x13

3,9x13

23

END OF INSTALLATION STAGE 5

PLEASE CHECK THAT YOU HAVE CORRECTLY:

Ref Page

1. Set power setting, set dipswitches for
commissioning, ensure wire link is fitted
between terminals 1 & 2 and 2 & C1 5.1 16

2. Set the opening and closing times for gates 5.2 17

3. Adjusted the control panel 5.3 18

4. If required, activated automatic closing
and safety photocells 5.4 19

5. Programmed the remote to the control
panel 5.5 20

6. Coded the remote controls 5.6 21

7. Fitted motor covers 5.7 22

NOW STAGE 3 IS FULLY COMPLETED YOU ARE READY TO BEGIN

STAGE 4 OF YOUR FAST AUTOMATION KIT INSTALLATION.

24

STAGE 6

TECHNICAL INFORMATION

6.1 - Electrical Connections

W
E

U
W
V

L1
L2

230V (a.c.) power input

Motor 1 single-phase 230V (a.c.) delayed opening

Motor 2 single-phase 230V (a.c.) delayed closure

230V (a.c.) output in motion (e.g. flashing light - max. 25W)

(24V-3W max.) "gate-opened" signal lamp

(N.O.) contact radio and/or button for control (see dip 2)

Contact (N.C.) for re-opening during the closing

Pushbutton stop (N.C.)

24V (a.c.) Powering accessories max. 20W

X
W
Y

5
10

UVWXY EL1 L2 7 2C1 1110 ES5ES1

2
7

1
2

2
C1

10
11

(12V-15W max.) connection for electrically-actuated lock

Antenna connection

ES
ES

25

6.2 - Function Selections

1 ON Automatic closing enabled.
1 OFF Automatic closing disabled.
2 ON ‘Open-stop-close-stop’ function with button (2-7)

and radio control (AF board inserted) enabled.

2 OFF ‘Open-close’ function with button (2-7) and radio

control (AF board inserted) enabled.

6.3 - Technical Description - ZF1 Control Panel

Description

The ZF1 control board is suitable for controlling 230V single-phase automated gates with power up to
320W, for FAST series ratiomotors (residential swing gates).
The board must be powered at 230V (a.c.) on the L1 and L2 terminals, and the inlet is protected with
a 5A fuse, while the low voltage (24V) accessories are protected with a 3.15A fuse.
The accessory's total capacity (24V) should not exceed 20W.

Safety

Photocells can be connected to abtain:

- Re-opening during closure (2-C1), if the photocells identify an obstacle while the gate is closing, they

will reverse the direction of movement until the gate is completely open;

- Total stop (1-2), shutdown of gate movement without automatic closing, a pushbutton radio remote

control must be actuated to resume movement.

Optional accessories

- 12V Electric lock (ES-ES);

- Open gate pilot lamp (3W max.). Lamp that signals the gate is open, turns off when the time fixed

for the gate’s closing has elapsed (10-5).

Other functions

- Automatic closing. The automatic closing timer is automatically activated at the end of the opening

cycle. The preset, adjustable automatic closing time is automatically interrupted by the activation of
any safety system, and is deactivated after a STOP command or in case of power failure;

- "Operator present". Gate operates only when the pushbutton is held down (the radio remote control

system is deactivated). It is activated when the T.L. trimmer is set to the minimum.

Adjustments

- Automatic closure time;

- Delay in closing of the M2 motor;

- Operating time.

21

PROG

ON

OFF

21

26

6.4 - Motherboard

Main Components

1 Terminal block for external connections
2 Line fuse, 5A
3 Fuse on accessory power line, 3.15A
4 Radio-code save button
5 Trimmer for adjustment delay on closing cycle - motor 2
6 Trimmer for adjustment operating time
7 Trimmer for adjustment automatic closing
8 2-dip function switch
9 Socket AF radio frequency board
10 Signal LED

6.5 - Adjustments

Trimmer T.R.2M. = Adjustment delay during closure of

2nd motor, min 1” max 10”.
Trimmer T.L. = Adjusts operating time, min 15” max
120”.
(Note: the “operator present” function is activated by
setting the operating time to the minimum.)
Trimmer T.C.A. = Adjusts automatic closing time, min
0” max 120”.

21

PROG

1

2

3

4

5

6

7 8 9 10

2143

PROG

T.R.2M

T.L.

T.C.A.

Trimmers
adjustment

27

7. TROUBLESHOOTING GUIDE

A MULTIMETER WILL BE NEEDED

PROBLEM

GATE WILL NOT RESPOND
WHEN GIVEN ACOMMAND

GATES ARE OPEN BUT

WILL NOT CLOSE AND

GREEN LED IS FLASHING

WHEN COMMISSIONING GATE

AUTOMATICALLY OPENS BUT

DOES NOT AUTOMATICALLY

CLOSE

1. CHECK POWER SUPPLY TO THE
CONTROL PANEL.

2. CHECK CONTROL PANEL FUSES.

3. CHECK HARD WIRE LINK FITTED
BETWEEN TERMINALS 1 & 2.

1. CHECK SAFETY BEAMS ARE WIRED
CORRECTLY. (IF MORE THAN ONE
SET OF BEAMS ARE FITTED THEY
MUST BE WIRED IN SERIES.)

2. CHECK THAT THERE IS POWER
GOING TO THE BEAMS, IF NOT
RESTORE POWER.

3. IF SAFETY BEAMS ARE NOT FITTED
ENSURE THAT A HARD WIRE LINK IS
FITTED BETWEEN TERMINALS 2 & C1

4. REMOVE SAFETY BEAM WIRES 2 &
C1 FROM CONTROL PANEL AND
CHECK IF YOU HAVE ANORMALLY
CLOSED CIRCUIT COMING FROM
THE BEAMS.

1. MOTOR WIRES ARE WRONG WAY
ROUND. CHECK THE WIRING DIAGRAM
FOR CORRECT DIRECTION.

SOLUTION

28

PROBLEM

IF THE PROBLEM IS STILLAPPARENT CONTACT THE

CAME TECHNICAL HELPLINE:

0115 921 0430

GATES WILL NOT RESPOND TO

REMOTE CONTROL

COMMAND

1. AF FREQUENCY CARD NOT FITTED TO
CONTROL PANEL.

2. REMOTE CONTROL HAS NOT BEEN
PROGRAMMED INTO THE CONTROL
PANEL.

3. REMOTE CONTROL HAS THE WRONG
CODE SETTING.

4. WRONG FREQUENCY CARD FITTED
FOR THE REMOTE CONTROL.

5. TERMINALS 1 AND 2 ARE NOT LINKED.

SOLUTION

THIS INSTALLATION WAS COMPLETED BY:

.........................................................................

NAME..............................................................

ADDRESS........................................................

.........................................................................

.........................................................................

.........................................................................

TEL........................ MOBILE............................

DATE OF INSTALLATION................................

29

NOTES

30

NOTES

CONTACT INFORMATION

CAME UNITED KINGDOM LTD

UNIT 3

ORCHARD PARK INDUSTRIAL ESTATE

TOWN STREET, SANDIACRE, NOTTINGHAM NG10 5BP

TEL: [phone]
FAX: [phone]

INTERNET : www.cameuk.com

E-MAIL: [e-mail]

THIS INSTALLATION WAS COMPLETED BY:

.........................................................................

NAME..............................................................

ADDRESS........................................................

.........................................................................

.........................................................................

.........................................................................

TEL........................ MOBILE............................

DATE OF INSTALLATION................................