Installation manual
FA4024CB
English
N
119DW01EN
OPERATOR
FOR SWING GATES
Page 2 - Manual code: 119DW01EN vers. 3 04/2013 © CAME Cancelli Automatici S.p.A . - The data and information provided in this manual are subject to change at any time without prior notice by CAME Cancelli Automatici S.p.A .
Danger of hand crushing
Danger - live parts
No transit during the manoeuvre
Foreword
• This product should only be used for the purpose for which it was explicitly
designed. Any other use is considered dangerous. CAME Cancelli Automatici
S.p.A. is not liable for any damage resulting from improper, wrongful or unreasonable use • Keep these warnings with the installation and use manuals
issued with the automation system.
Before installing
(preliminary check: in case of a negative outcome, do not proceed until you
have complied with the safety requirements)
• Check that the part you intend to automate is in good mechanical condition,
balanced and aligned, and that it opens and closes properly. Make sure that
proper mechanical stops are already in place • If the operator will be installed
at a height of less than 2.5 m from the ground or other access level, check
whether you will need any protections and/or warnings • Any gate leaves fi tted
with pedestrian entrances onto which you will install an operator must have a
blocking mechanism when the gate is in motion • Make sure that the opening
of the automated gate is not an entrapment hazard as regards any surrounding
fi xed parts • Do not mount the operator upside down or onto any elements that
may fold under its weight. If needed, add suitable reinforcements at the points
where it is secured • Do not install onto gates not on level ground • Check
that any lawn watering devices will not wet the operator from the bottom up.
Installation
• Carefully section o the entire site to prevent unauthorised access, especially by minors and children • Be careful when handling operators that weigh
more than 20 kg. In such cases, use proper weight handling safety equipment
• All opening commands (e.g. buttons, key selector switches, magnetic detectors etc.) must be installed at least 1.85 m from the gate’s area of operation
perimeter - or where they cannot be reached from the outside of the gate.
Also, the direct commands (buttons, touch commands etc.) must be installed
at a height of at least 1.5 m and must not be accessible to the public • All
‘hold-to-run’ commands must be placed where the moving gate leaves, transit
areas and driveways are completely visible • If missing, apply a permanent
label that shows the position of the release mechanism • Before delivering to
the user, check that the system is EN 12453 (impact test) standard compliant.
Make sure that the operator has been properly adjusted and that the safety
and protection devices as well as the manual release are working properly •
Where necessary and in plain sight, apply the Warning Signs (e.g. gate plate)
Special instructions and advice for users
• Keep the gate’s area of operation clean and clear of any obstacles. Check
that there is no vegetation in the area of operation of the photocells and that
there are no obstacles in the area of operation of the operator • Do not allow
children to play with the fi xed command devices, or in the gate’s area of operation. Keep any remote control devices (i.e. transmitters) or any control devices away from children as well, to prevent the operator from being activated
accidentally •The operator is not designed to be used by persons (including
children) whose physical, sensorial or mental capacities are limited, or who are
lacking in experience or knowledge, unless said persons can be supervised
or given instructions regarding using the operator by a person responsible for
their safety • Frequently check the system, to see whether any anomalies or
signs of wear and tear appear on the moving parts, on the component parts, on
the securing points, on the cables and any accessible connections. Keep any
joints (i.e. hinges) lubricated and clean, and do the same where friction may
occur (i.e. slide rails) • Perform functional tests on photocells and sensitive
edges every six months. To check that the photocells work, pass an object in
front of them during closing. If the operator reverses the direction of movement
or comes to a halt, the photocells work correctly. This is the only maintenance operation that must be carried out while the operator is live. Ensure that
the glass on the photocells is kept clean (use a cloth slightly moistened with
water; do not use solvents or any other chemicals as these could damage the
devices) • If the system requires repairs or modifi cations, release the operator and do not use it until safety conditions have been restored • Cut o the
power supply before releasing the operator for manual openings and before
any other operation, to prevent dangerous situations. Read the instructions •
If the power cable is damaged, it must be replaced by the manufacturer or
the technical assistance service or by a person with a similar qualifi cation
so as to prevent any risks • It is STRICTLY FORBIDDEN for users to perform
OPERATIONS THEY ARE NOT EXPLICITLY REQUIRED AND ASKED to do in the
manuals. For repairs, adjustments and extraordinary maintenance, CONTACT
THE SPECIALIST TECHNICAL SERVICE CENTRE • On the periodic maintenance
log, note down the checks you have done.
Special instructions and advice for all
• Avoid working near the hinges or moving mechanical parts • Stay clear
of the gate’s area of operation when in motion • Do not resist the direction
of movement of the gate; this may present a safety hazard • At all times be
extremely careful about dangerous points that must be indicated by proper
pictograms and/or black and yellow stripes • When using a selector or command in ‘hold-to-run’ mode, keep checking that there are no people in the
area of operation of the moving parts. Do this until you release the command •
The gate may move at any time without warning • Always cut the power when
cleaning or performing maintenance.
Danger of hand crushing
Danger - live parts
No transit during the manoeuvre
CAUTION!
important personal safety instructions:
READ CAREFULLY!
8
4
1
2
6
7
14
15
1617
13
12 11 10 9
18
5
3
19
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KEY
This symbol indicates parts to read carefully.
⚠
This symbol indicates parts about safety.
☞
This symbol tells you what to say to the end users.
DESCRIPTION
The operator consists of die cast aluminium casing with an irreversible worm screw inside and a plastic ABS cover which houses the control board. With arms,
brackets and mechanical end stops.
Intended use
The operator has been designed and built by CAME Cancelli Automatici S.p.A. in compliance with current safety standards to motorise swing gates for residential or
condominium use.
Any installation and operation that differs from what is set out in this manual is prohibited.
Limits of use
Type FA4024CB
Max. leaf length (m) 2,3 2 1,5 1
Max. leaf weight (kg) 200 215 250 300
REGULATORY REFERENCES
Came Cancelli Automatici is a company with an ISO 9001-certified company quality management system and an ISO 14001-certified environmental management
system.
The product in question complies with the regulations referred to in the declaration of conformity.
Technical data
Type FA4024CB
Protection rating (IP) 54
Power supply (V - 50/60 Hz) 230 AC
Motor power supply (V - 50/60 Hz) 24 DC
Power draw (A) 11 max.
Power (W) 140
Torque (Nm) 180 max.
Opening time to 90° (sec) ADJUSTABLE
Duty cycle INTENSIVE USE
Operating temperature (°C) -20 - +55
Insulation class I
Weight (kg) 13,5
Packing list
1. 1 x operator
2. 1 x pillar bracket
3. 1 x rubber shim
4. 1 x transmission arm
5. 1 x driven arm
6. 1 x gate bracket
7. 2 x mechanical end runs
8. 1 x installation manual
9. 1 x washer for slow shaft
10. 1 x UNI5739 M10x14 screw
11. 1 x Ø10 plug
12. 2 x UNI7474 M8 nuts
13. 2 x UNI5739 M6x10 screws
14. 2 x UNI6957 2.9x19 screws
15. 2 x UNI6593 Ø6 washers
16. 2 x pins for arms
17. 2 x UNI5933 M8x20 screws
18. 1 x UNI6592 Ø12 washer
19. 2 x release keys
3
8
18
14
10
4
11
16
7
14
15
6
5
13
14
15
17
2
19
20
23
21
1
22
12
9
200
235
230
173
100
81,5
40
120
60
18
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Dimensions (mm)
Description of the components
1. Cover
2. Gearmotor
3. Control board
4. Pillar bracket
5. Transmission arm
6. Driven arm
7. Gate bracket
8. Unlocking hatch
9. Mechanical end stops
10. UNI5931 M8x80 screws
11. UNI7474 M8 nuts
12. Adjusting screws for end run
13. Pin for arms
14. UNI6593 Ø6 washer
15. UNI5739 M6x10 screw
16. UNI6592 Ø12 washer
17. Rubber shim
18. Ø10 plug
19. Washer for slow shaft
20. UNI5739 M10x14 screw
21. LED control board
22. Transmission arm pin
23. Straight arm with 001STYLO-BD slide rail
(optional accessory)
6
1
4
2
6
6
6
9
3
5
8
7
7
8
8
Page 5 - Manual code: 119DW01EN vers. 3 04/2013 © CAME Cancelli Automatici S.p.A . - The data and information provided in this manual are subject to change at any time without prior notice by CAME Cancelli Automatici S.p.A .
Example of a system
1. FA4024CB operator
2. FA4024 gearmotor
3. Flashing light
4. Antenna
5. Key selector
6. Photocells
7. Photocell column
8. End run
9. Inspection chamber
Examples of use
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Connection Cable type
Cable length
1 < 10 m
Cable length
10 < 20 m
Cable length
20 < 30 m
230 VAC board power supply
FROR CEI
20-22
IEC EN
50267-2-1
3G x 1.5 mm
2
3G x 2.5 mm
2
3G x 4 mm
2
24 VDC motor power supply 2 x 1 mm
2
2 x 1.5 mm
2
2 x 2.5 mm
2
Flashing light 2 x 0.5 mm
2
2 x 1 mm
2
2 x 1.5 mm
2
Photocell transmitters 2 x 0.5 mm
2
2 x 0.5 mm
2
2 x 0.5 mm
2
Photocell receivers 4 x 0.5 mm
2
4 x 0.5 mm
2
4 x 0.5 mm
2
Control and safety devices 2 x 0.5 mm
2
2 x 0.5 mm
2
2 x 0.5 mm
2
Antenna RG58 max. 10 m
Encoder TWISTED max. 30 m
N.B.: If the cables differ in length compared to what is shown in the table, the cable cross-section is determined according to the actual current draw of the
devices connected and according to the provisions of the IEC EN 60204-1 standard.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances. When
connecting products that are not specified in this manual, please refer to the documentation provided with said products.
Types of cables and minimum thicknesses
GENERAL INSTALLATION INSTRUCTIONS
⚠
Installation must be carried out by qualified and experienced personnel in compliance with applicable regulations.
Preliminary checks
⚠
Before starting installation:
• Provide a suitable single-pole disconnection device, with a maximum of 3 mm between the contacts, to disconnect the power supply;
• Prepare suitable piping and ducts for routing the electrical cables, ensuring protection against mechanical damage;
• Prepare a drain pipe to prevent stagnation that may cause oxidation;
•
Make sure that any connections within the container (made to ensure the continuity of the protection circuit) are fitted with additional insulation
compared to the other internal conductor parts;
• Make sure the gate structure is sturdy enough, that the hinges are in proper working order and that there is no friction between the moving and fixed parts;
• Make sure there are opening and closing mechanical stops.
Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with current standards and
regulations. The figure shows some examples of installer’s tools.
173
81,5
40
120
100
60
18
A
B
120 min.
C MAX
47,5
310 max.
200 min.
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INSTALLATION
⚠Thefollowingillustrationsareonlyexamples,giventhatthespaceforsecuringtheoperatorandaccessoriesvariesdepending
ontheoveralldimensions.Theinstallationtechnicianisresponsibleforchoosingthemostsuitablesolution.
Installing corrugated tubes
Set up corrugated tubes for the connections coming from the junction box.
N.B. the number of tubes depends on the type of system installed and any accessories.
Two corrugated tubes are required where the FA4024CB operator is installed.
Securing the brackets
N.B. the drawings refer to installation of the left-hand gearmotor. The installation of the right-hand gearmotor is symmetrical.
Determine the fixing point for the gate bracket and calculate the fixing point of the pillar bracket, respecting the values shown in the drawings and table.
Application size (mm)
Leaf opening (°) A C MAX B
90° 140 0 - 200 420
90° 160 - 180 200 380
110° 200 - 220 0 - 50 400
3
4
7
5
6
5
1
2
Page 8 - Manual code: 119DW01EN vers. 3 04/2013 © CAME Cancelli Automatici S.p.A . - The data and information provided in this manual are subject to change at any time without prior notice by CAME Cancelli Automatici S.p.A .
Mark the fixing points on the pillar bracket and gate bracket. The measurements of the distance between the holes in the brackets are indicated in the dimensions
paragraph.
Drill the fixing points, insert the anchors or use suitable inserts to secure the brackets.
N.B. the drawings are mere examples. It is up to the installer to choose the most suitable solution depending on leaf type and thickness.
Before installing the operator, remove the cover from the gearmotor. Remove the protective lock cap from the release hatch, insert the key in the lock and turn it
().
Open the hatch and unscrew the screw securing the cover to the gearmotor ().
Lift the cover by pulling gently on the side ().
Remove the pillar bracket from the gearmotor ().
Secure the brackets with suitable screws. Insert the rubber shim into the pillar bracket.
a
b
d
e
f
g
h
f
g
i
h
c
Page 9 - Manual code: 119DW01EN vers. 3 04/2013 © CAME Cancelli Automatici S.p.A . - The data and information provided in this manual are subject to change at any time without prior notice by CAME Cancelli Automatici S.p.A .
Securing the gearmotor
Prepare the electrical cables needed for the connections, passing them through the cable glands and securing them to the U-bolt on the pillar mounting
bracket. Insert the gearmotor into the pillar bracket and secure it with screws and nuts (a b).
Insert the plug (c) into the hole in the gearmotor shaft. Secure the transmission arm to the shaft with the slow shaft washer (d) and the screw (e).
Secure the drive arm to the transmission arm using the pin, the screw and the washer
().
Release the gearmotor, secure the drive arm to the gate bracket as shown in the drawing ().
j
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Secure the stop using the screw (j).
Mechanical end stop
Centre of the arm
⚠Caution:iftherearenoendstops,endrunsmustbefitted.
Securing mechanical stops
Unlock the gearmotor.
During opening.
Open the leaf completely. Mark the casing by the centre of the arm.
Close the leaf manually Insert the mechanical stop as shown. The mark on the casing must match the groove on the end run.
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