CAME FA40230, FA40230CB Installation Manual

Gateline

OPERATOR

FOR SWING GATES

Installation manual

FA40230-FA40230CB

English

N

Gateline

119DW02EN

p.

2

2 - M anual code:

119 DW 02

119 DW0 2 ver.

2. 0

2. 0 06/2012 © CAME Cancelli Automatici S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A . to notify said changes.

ENGLISH

Index

General safety instructions 3 Legend 4 Description 4

Packing list 4 Intended use 4 Operational limits 4 Technical data 4 Dimensions 5 Main component parts 5

System feasibility 6

Preliminary checks 6 Tools and equipment 6 Types and thickness of cables 6 Standard installation 7 Application examples 7

Installation 8

Laying the corrugated tubing and fastening the brackets 8 Installing the gearmotor and transmission arms 10 Mounting the mechanical endstops (if no mechanical strike plates are included) 11 Adjusting the limit switches 13 Manual release override and blocking of the gearmotor 15

Command and control electronics 16

Description 16 Main component parts 16 LED signal light 17 Electrical connections 18

Power supplies 18 Warning devices 18 Command devices 19 Gearmotor with encoder 20 Photocells 22 Sensitive safety edges 22

Electrical connection for operating the photocell's safety test 23 Settings and adjustments 23 Programming 24

Memorising data 24

Description of programming commands 24

Menu map 25

Motor test and calibrarion menu 26

Features menu 27

Users menu 32

Info menu 32

Adding user with associated command 33

Cancelling one user 33

Motor test 34

Calibrating travel 35

Error messages 36

Safety instructions 36 Maintenance 37

Periodic maintenance 37 Extraordinary maintenance 37

Dismantling and disposal 38 CE Dec

laration 39

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119 DW 02

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General safety instructions

WARNING!

important safety instructions:

READ THIS PART CAREFULLY!

Introduction

• This product is only intended to be used for the purpose it was designed. Any

other use is therefore improper and dangerous. La CAME Cancelli Automatici

S.p.A. is not liable for any damage due to improper, erroneous and unreaso-

nable use • Keep these warnings together with the installation and users'

manual for the automation system.

Before installing

(check what's there: if the outcome is negative, refrain from continuing until

you are compliant with safety standard)

Check that the part being automated is in proper working order, that it is ba-

lanced and aligned, and that it opens smoothly. Make sure you have suitable

mechanical stops. If the operator will be installed less than 2.5 m from the

ﬂ oor or from any other access level, check whether you need additional pro-

tections and/ or warnings. With pedestrian doors framed into the doors that

will be automated, a system must be in place to block their opening during

movement. Make sure the opening of the automated door leaf does not cause

any trapping situations involving any surrounding ﬁ xed parts. Do not install the

operator upside down or on any elements that may bend. If necessary, add

suitable reinforcements at the fastening points. Do not ﬁ t onto door leafs that

are installed on a slope, only on level ground. Check that any watering devices

cannot wet the gearmotor from the bottom upwards.

Installation

Properly demarcate the entire site to prevent any unwanted access by unau-

thorised personnel to the working area, especially children and minors. Be

careful when handling operators that weigh more than 20 kg (see installation

manual). If needed, use speciﬁ c safety moving equipment. All opening com-

mands (buttons, key switches, magnetic card readers, etc.) must be installed

at least 1.85 M from the gate's area of movement, or so that they are unrea-

chable from the outside. Also, the direct commands (button or touch) must be

installed at least 1.5 m high and not reachable by the public. All "maintained

action" commands must be placed where the moving door leaves and transit

areas are completely visible. If missing, a x a permanent tag showing the

position of the release device. Before delivering to the end user, check that the

operator complies with Standard EN 12456 (impact testing), making sure the

operator is properly set and adjusted and that all safety and protection devices

and manual release work properly. A x the Warning Signs in places that are

clearly visible, where necessary (such as the gate tag).

Instructions and special recommendations for users

Keep gate-operating are free of any obstacles. Keep the photocells' range of

operation free of vegetation. Do not allow children to play with the ﬁ xed com-

mand devices, or in the area of operation of the gate. Keep the remote control

devices (transmitters) away from children. Check the system frequently, for

any anomalies and signs of wear and tear or damage to the mobile structures,

the component parts of the operator, all fastening points and devices, the cable

and any accessible connections. Keep any jointed parts like hinges lubricated

and clean of debris and the guide-sleds free of any friction. Perform functional

checks to the photocells and sensitive edges every six months. Ensure proper

cleaning of the glass on the photocells (use a slightly damp cloth); do not use

solvents or other chemical products). If repairs or changes to the system set-

tings become necessary, release the operator do not use it until all safety con-

ditions are restored. Cut the main power supply before releasing the operator

to perform manual openings. Check the instructions. It is FORBIDDEN for users

to perform ANY OPERATIONS THAT ARE NOT EXPRESSLY REQUESTED OF SAID

USERS in the manuals. For repairs, changes to the settings and extra-ordinary

maintenance, CALL FOR TECHNICAL ASSISTANCE. Enter any interventions in

the periodic maintenance log.

Special instructions and recommendations for everyone

Keep away from the hinges and any moving mechanical parts. Stay out of the

operating range of the operator while it is moving. Do not oppose the move-

ment of the operator as this may result in danger. Always be careful around

the dangerous parts, which must be properly indicated with warning signs and

black and yellow stripes. When using a selector switch or a maintained-action

mode command, keep checking that no persons come within the operating range of the moving parts, until the command is released. The gate may move at any moment without warning. Always cut o the main electric power supply before performing any cleaning or maintenance.

#

#

p.

4

4 - M anual code:

119 DW 02

119 DW0 2 ver.

2. 0

2. 0 06/2012 © CAME Cancelli Automatici S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A . to notify said changes.

ENGLISH

Legend

Technical data

Description

Intended use

Operational limits

Packing list

The complete range: 001

FA40230 - Self-locking gearmotor with articulated transmission arm for leaves up to 2.3 m;

001FA40230CB - Self-locking gate-operator with built-in control panel complete with articulated transmission arm for gate leaves of up to 2.3 m. Optional accessories: 001FA001 - LED card;

001LOCK81 - Single cylinder release electro-lock; 001LOCK82 - Double cylinder release electro-lock; 001STYLO-BD - Straight transmission arm with slide guide; 001H3000 - Safety casing complete with release toggle and command button for the L = 5 m. pull-cord release.

Important! Make sure that the command and safety equipment and accessories are CAME originals; this will ensure easy installation and maintenance of your system.

This operator is engineered and built by Came Cancelli Automatici S.p.A. in compliance with current safety regulations, to automate residential and aparment building siwng-gates.

Any installation or use other than that indicated in this manual is forbidden.

Model FA40230 - FA40230CB

Maximum leaf length 2.3 m 2 m 1.5 m 1 m Maximum leaf weight 200 kg 215 kg 250 kg 300 kg

This symbol means parts must be read carefully. This symbol means the parts describe safety issues. This symbol tells you what to notify to the user.

Gearmotor

ate bracket

T

ransmission

arms

Mechanical end stops

FA40230CB FA40230

Power supply 230 V AC 50/60 Hz Mot

or power supply 230 V AC 50/60 Hz 230 V AC 50/60 Hz Maximum draw. A 1.4 A 1.4 Power rating 160 W 160 W Maximum Torque. 180 Nm 180 Nm Opening time at 90° 18 S 18 S Duty cycle 30% 30% Protection rating IP54 IP54 Motor heat protection 150°C 150°C Weight 12,700 kg 10,860 kg Insulation class I I

󱤎

x2 UNI 5931 M8x80 bolt

󱤏

x2 UNI 7474 M8 nut

󱤐

x1 Ø10 plug

󱤑

x1 Slow shaft washer

󱤒

x1 UNI 5739 M10x14 bolt

󱤓

x2 Arm pin

󱤔

x2 UNI 6593 Ø6 washer

󱤕

x2 UNI 5739 M6x10 bolt

󱤖

x1 UNI 6592 Ø12 washer

󱤗

x2 UNI 5933 M8x20 bolt

4

9

19

14

11

5

12

13

17

8

10

15

16

7

6

14

15

16

18

3

2

20

21

24

22

1

23

200

235

230

173

100

81,5

40

120

60

18

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Main component parts

1. Cover

2. FA40230 gearmotor

3. FA40230CB gearmotor

4. ZF4 electronic board

5. Post-fastening bracket

6. Transmission arm

7. Drive arm

8. Gate-fastening bracket

9. Release hatch

10. Mechanical endstops.

11. UNI5931 M8x80 gearmotor fastening bolts

12. UNI7474 M8 nuts

13. limit-switch adjusting grub screws

14. Arm pin

15. UNI6593 Ø6 washer

16. UNI5739 M6x10 bolt

17. UNI6592 ø12 washer

18. Rubber shim

19. Ø10 plug

20. Slow shaft washer

21. UNI5739 M10x14 bolt

22. FA001 LED card

23. Transmission arm pin

24. Straight arm with 001STYLO-BD slide guide (optional accessory)

Gearmotor

F

astening bracket

Dimensions

p.

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6 - M anual code:

119 DW 02

119 DW0 2 ver.

2. 0

2. 0 06/2012 © CAME Cancelli Automatici S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A . to notify said changes.

ENGLISH

Types and thickness of cables

N.B.: If cables are of a different length than that shown in the table, determine the cable section based on the actual draw and the number of connected devices and according the what is set forth in the CEI EN 60204-1 code of regulations. For connections featuring several loads on the same line (i.e. sequential ones), the dimensions shown on the table must be reconsidered according to the total draw and actual distances. When connecting products not featured in this manual, only refer to the literature accompanying such products.

Connection for Type of cable

Cable length

1 < 10 m

Cable length

10 < 20 m

Cable length

20 < 30 m

230 V power supply to control panel

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1.5 mm

2

3G x 2.5 mm

2

3G x 4 mm

2

Motor powered by 230 V AC 4G x 1 mm

2

4G x 1.5 mm

2

4G x 2.5 mm

2

Flashing light 2 x 0.5 mm

2

2 x 1 mm

2

2 x 1.5 mm

2

Photocell transmitters 2 x 0.5 mm

2

2 x 0.5 mm

2

2 x 0.5 mm

2

Photocell receivers 4 x 0.5 mm

2

4 x 0.5 mm

2

4 x 0.5 mm

2

Safety and command devices 2 x 0.5 mm

2

2 x 0.5 mm

2

2 x 0.5 mm

2

Antenna RG58 max. 10 m Encoder TWISTED max. 30 m

Before beginning to install, do the following: S

et up pr

oper omnipolar cut-off device, with more than 3mm of distance between contacts, with sectioned power source;

• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage;

• Set up a drainage tube to prevent stagnation of moisture that can lead to oxydation;

•

Check that any connections inside the container (made for continuity purposes of the protective circuit) be fitted with extra insulation compared

to other internal conductive parts;

• Make sure the gate structure is sturdy enough, that the hinges are efficient and that there is no friction among the fixed and moving parts. Make sure there are mechanical opening and closing strike plates.

Installation must be carried by skilled, qualified technicians in accordance with current regulations.

Tools and equipment

Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current regulations. The figure shows some examples of the tools needed by installers.

System feasibility

Preliminary checks

6

1

4

2

6

9

3

5

8

7

8

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1. FA40230CB Gate Operator

2. FA40230 gearmotor

3. Flashing light

4. Antenna

5. Key switch

6. Photocells

7. Small post for photocells

8. End strike

9. Junction pit-box

Standard installation

Application examples

A

E

120 min.

C

47,5

310 max.

200 min.

173

81,5

40

120

100

60

18

p. 88 - Manual code: 119 DW 02119 DW0 2 ver. 2 .02. 0 06/2012 © CAME Cancelli Automatici S.p. A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A. to notify said changes.

ENGLISH

Installation

Opening

angle

ACE

90°

140 0÷200 420

160÷180 200 380

110° 200 ÷22 0 0÷ 50 400

Note: the drawings are for installing the left-side gearmotor. Installing the right-side gearmotor is symmetrical.

Determine the most suitable point to fasten the gate bracket while respecting the distances (mm) shown in the drawing on the table below.

The following illustrations are just examples, in that the space for securing the operator and accessories depends on the installation zone. It

is up to the installer to choose the most suited solution.

Set up the necessary corrugated tubing (Ø 25 mm) for connections coming from the junction pit.

N.B.: the number of tubes depends on the type of accessories featured. You need to set up two corrugate tubes where the FA40230CB operator will be installed.

Laying the corrugated tubing and fastening the brackets

3

4

7

5

6

5

1

2

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Mark the fastening points for fastening the bracket to the post and for the fastening bracket to the gate. The centre distances of the bracket holes are shown in the paragraph about dimensions. Drill the fastening hole points, insert the plugs or use suitable inserts to hold the brackets.

Note: the illustrations are indicative. It is up to the installer to decide on the best solution depending on the thickness of the gate wing.

Before installing the operator, remove the gearmotor cover. Remove the cap protecting the release override hatch lock, ﬁ t the key into the lock and turn it (Œ (). Open the ha

tch and turn the screw that fastens the cover to the gearmotor (Ž (). Lift the cover slightly from the sides (). Remove the gearmotor fastening bracket ().

F

asten the brackets with suitable screws. Insert the rubber shim into the post fastening bracket.

d

e

a

b

f

g

h

f

g

i

h

c

p.

10

10 - Manual code:

119 DW 02

119 DW0 2 ver.

2. 0

2. 0 06/2012 © CAME Cancelli Automatici S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A . to notify said changes.

ENGLISH

Fit plug 󱤐into the gearmotor shaft hole. Fasten the transmission arm to the shaft with slow-shaft washer 󱤑and the bolt 󱤒.

Fasten the drive arm to the transmission arm with the pin, bolt and washer (󱤓󱤔󱤕). Release the gearmotor (see paragraph manual release override and block of the gearmotor), fasten the drive arm to the gate bracket as shown in the drawing(󱤓󱤖󱤔󱤕).

Set up the required electrical cables threading them through the cable glands and blocking them to the gate post fastening U bracket. Insert the gearmotor into the bracket and fasten it with nuts and bolts (󱤎 󱤏).

Installing the gearmotor and transmission arms

j

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Mounting the mechanical endstops (if no mechanical strike plates are included)

Manually close the leaf. Insert the mechanical stop as shown. The mark on the case must match the groove on the stop.

Fasten the stop using the bolt 󱤗.

Mechanical endstop

Centre of the arm

For the opening mechanical endstops . With the gearmotor released, completely open the leaf, manually. Mark the case near the centre of the arm.

j

p.

12

12 - Manual code:

119 DW 02

119 DW0 2 ver.

2. 0

2. 0 06/2012 © CAME Cancelli Automatici S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A . to notify said changes.

ENGLISH

Manually open leaf. Insert the mechanical stop as shown. The mark on the case must match the groove on the stop.

Fasten the stop using the bolt 󱤗.

Mechanical endstop

Centre of the arm

For the closing mechanical endstops . With the gearmotor released, completely open the leaf, manually. Mark the case near the centre of the arm.

CAME FA40230, FA40230CB Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual