CAME F1024 N User Manual

AUTOMATION FOR SWING GATES

FERNI SERIES

INSTALLATION MANUAL

F1024 N

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

1 Legend of symbols

This symbol tells you to read the section with particular care.
This symbol tells you that the sections concern safety issues.
This symbol tells you what to say to the end-users.

ENGLISH

2 Intended use and restrictions

2.1 Intended use

The FERNI 24V N operator is specifi cally engineered to automate residential and condominium swing gates, even under

intensive use.

2.2 Restrictions

The use of t his product f or purposes o ther than t hose des cribed abov e and inst allatio n executed in a ma nner other th an as
instructed in this technical manual are prohibited.

3 Reference Standards

The company: CAME cancelli automatici is ISO 9001:2000 quality certified; is has also obtained the ISO 14001 environmen­tal safeguarding certification. CAME engineers and manufactures all of its products in Italy.
This product complies with the following standards: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.

4 Description

4.1 Gearmotor

This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and complies with current safety regu­lations. Guaranteed 24 months if not tampered with.
The gearmotor is composed of two, cast aluminium half shells inside of which rest the gearmotor and endstops – with electro
blocking – and an endless screw, epicycloidal gear reduction system.

4.2 Technical features

Control board power supply: 230 A.C. 50/60Hz
Motor power supply: 24V D.C.
Max draw: 4A
Power: 100W
Opening time (90°): adjustable

4.3 Description of parts

Gear ratio: 1/36
Duty Cycle: Intensive use
Protection Rating: IP44
Weight: 7,5 kg
Operating temperature

#

#

1) Base plate

2) Gearmotor assembly

3) Motor cover

4) semi-arm

2

1

3

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

2

4

4.4 Overall dimensions

Measurements in mm

168

ENGLISH

340

182

5 Installation

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5.1 Preliminary checks

Before installing, do the following:

• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving parts;

• That measurement C is not greater than the value shown in Tab. 3, p. 4. In which case you need to work on the pillar until said
measurement is obtained;

• Make sure the path of the electrical cables complies with the command and safety instructions;

• That there is a (soundly secured to the ground) mechanical stop to prevent the gate leaf/gearmotor from over extending .

• You may perform internal back up circuit connections, provided you use additional insulation when compared to the other

internal live parts;

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

damage.

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

*A

Pillar

*B

350

450

Hinge

400

End stop

Gate leaf

* If distance B is 0 to 300 mm, distance A
must be at least 110 mm

If distance B is 300 to 380 mm, distance A
must be at least 150 mm

3

5.2 Tools and materials

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and complian­ce with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.

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5.3 Cable list and minimum thickness

Connections Type of cable Length of cable 1 < 10 m Leng. cable 10 < 20 m Leng. cable 20 < 30 m

Control panel power supply 230V 2F

3G x 1,5 mm
Flashing light 230V 2 x 0,5 mm
Photocell transmitters 2 x 0,5 mm
Photocell receivers 4 x 0,5 mm
24V Accessories power supply 2 x 0,5 mm

FROR CEI

20-22

CEI EN

50267-2-1

Command buttons 2 x 0,5 mm
Endstop 3 x 0,5 mm

2
2
2
2
2
2
2

3G x 2,5 mm
2 x 1 mm
2 x 0.5 mm
4 x 0,5 mm
2 x 0,5 mm
2 x 0,5 mm

3 x 1 mm
Encoder plug 2402C 22AWG max. 30 m
Antenna connection RG58 max. 50 m

2

2

2
2
2
2

2

3G x 4 mm
2 x 1,5 mm
2 x 0,5 mm
4 x 0,5 mm
2 x 1 mm
2 x 0,5 mm
3 x 1,5 mm

2

2
2
2

2

2
2

N.B.: If the cable length differs from that specifi ed in the table, then you must determine the proper cable diameter in the basis of
the actual power draw by the connected devices and depending on the standards specifi ed in CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power
draw and distances.

5.4 Standard installation

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

1 - Operator
2 - Control panel
3 - Radio receiver
4 - Antenna

5 - Flashing light
6 - Selector switch
7 - Photocells
8 - Electric lock

4

5.5 Mounting

Pillar

Bracket “A”

Ø 8 mm

Ø 14 mm

Ø 8 mm

- secure the base plate to the pillar using ø8 screws and ø14 moulded inserts making sure the minimum distance of 150mm
from the ground is met.

- Secure the A bracket (using ø8 screws or by welding) to the gate leaf making sure the 450mm and 19mm distances mea­surements and are met.

450 mm

Front view

ENGLISH

19

150 mm

- Insert the gearmotor into the base plate and secure it using the two supplied M8x110 screws and M8 nuts.

M 8 x 110

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

M 8

5

ENGLISH

- Insert the straight semi-arm into the motor shaft. Apply the fl ared washer, the M6x20 screw and lock the semi-arm using the two
grub screws.
Join and secure the two arms using the washer and M8x16 screw. Release the motor (see p. 13) and secure the curved semi-arm
to the “A” bracket using the M12X50 screw and the M12 nut making sure it runs freely. For right-hand application see fi g. 2.

Fig. 2

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

6

5.7 Adjusting the closing and opening-speed brake microswitches

Opening: release the gearmotor and lead the gate leaf 500 mm from the fully open position. T urn the upper cam until the micro­switch is inserted and tighten the screw found on the cam.

Closing: release the gearmotor and lead the gate leaf 500 mm from the fully closed position. T urn the lower cam until the micro­switch is inserted and tighten the screw found on the cam.

Upper cam

Microswitch

Lower cam

When performing the next, required, electronic adjustment of the closing space, please consult the technical documentation of
the installed CAME control panel.

ENGLISH

5.8 Manually releasing the motor

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

Release

Handle

Once fi nished with mounting, electrical connections and
adjustments, lock the motor back into place and replace the
cover securing it with the 4 issued screws.

ø 3,9x13

- Carry out when motor is not in operation

In the event of power outages or breakdowns, release the
gearmotor using the apposite handle.

Lock

7

5.9 Connecting to the ZL180 control panel

Control panel terminal board

ENGLISH

Motor 1: C-Rc1-Fa1-C-M1-N1

Motor 2: C-Rc2-Fa2-C-M2-N2

Motor terminals

ZL19

M -N
Connecting the motor

F -Fa
Opening endstop microswitch

R -Rc
Closing-speed brake microswitch

N M F Fa Rc R

6 Safety instructions

Important safety instructions

This produc t must only b e employed for it s origina lly intend ed use. Any o ther use is wr ong and poten tiall y dangerous. T he
manufacturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses.
Avoid working clo s e to th e hing es or o t her mov in g mec ha ni c al p arts. Stay out o f th e op enin g/ clo sing a r c wh en op er a tor i s in
motion.
Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.

Danger of crushing
hands

Danger of crushing
feet

Danger! High
voltage

No transit during
operation

Do not allow childr en to play or loiter w ithin the opening /clos ing arc of the oper ator. Keep remote control s and any other
command device out the reach of children, to prevent operator from being activated by accident.
In the event of anomalous behaviour, stop using the operator immediately.

8

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

7 Maintenance

7.1 Maintenance

Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells;
check that the safety devices work properly; remove any obstructions.

We suggest checking the state of lubrication and tightness of the anchoring screws on the operator.
T o check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator inverts

the motion or stops, the photocells are working properly.
This is the only maintenance procedure to be carried out with the power source connected.
Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate movement.
To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the

devices.
In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram.

ENGLISH

Make sure there are no plants within the photocell’s beam, and that the gate motion is free of any obstacles.

7.2 Trouble shooting

MALFUNCTIONS POSSIBLE CAUSES CHECK AND REMEDIES

The gate will not
open nor close

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

The gate opens but
will not close

The flasher does not
work

• There is no power

• The gearmotor is released

• The transmitter’s batteries are run down

• The transmitter is broken

• The stop button is either stuck or broken

• The opening/closing button or the key selector are stuck

• The photocells are engaged • Check that photocells are

• The bulb is burnt • Call assistance

• Check that the power is up

• Call assistance

• Replace batteries

• Call assistance

• Call assistance

• Call assistance

clean and in good working
order

• Call assistance

9

Periodic maintenance log for end-user (every 6 moths)

ENGLISH

Date Notes

Signature

7.3 Extra-ordinary maintenance

The following table serves to note down any extraordinary maintenance, repairs or improvements performed by spe­cialised firms.
N.B.: Any extraordinary maintenance must be performed by specialised technicians.

Extra-ordinary maintenance log

Installer’s stamp Operator name

Date of job
Technician’s signature
Requester’s signature

Job performed_____________________________________________________________________________________
________________________________________________________________________________________________

Installer’s stamp Operator name

Date of job
Technician’s signature
Requester’s signature

Job performed_____________________________________________________________________________________
________________________________________________________________________________________________

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

Installer’s stamp Operator name

Date of job
Technician’s signature
Requester’s signature

Job performed______________________________________________________________________________________
________________________________________________________________________________________________

10

Installer’s stamp Operator name

Date of job
Technician’s signature
Requester’s signature

Job performed_____________________________________________________________________________________
________________________________________________________________________________________________

Installer’s stamp Operator name

Date of job
Technician’s signature
Requester’s signature

Job performed_____________________________________________________________________________________
________________________________________________________________________________________________

8 Phasing out and disposal

CAME CANCELLI AUTOMATICI S.p.A. employs a UNI EN ISO 14001 certified and compliant environmental protection
system at its plants, to ensure that environmental safeguarding.
We ask you to keep protecting the environment, as CAME deems it to be one of the fundamental points of its market operations
strategies, by simply following these brief guidelines when disposing:

ENGLISH

DISPOSING THE PACKING MATERIALS
The packing components (ca rdboard, pl astic, etc.) are sol id urban wa ste and may be disposed of without any particular diffi­culty, by simply separating them so that they can be recycled.
Before actions it is always advisable to check the pertinent legislation where installation will take place.

DO NOT DISPOSE OF IN NATURE!

DISPOSING OF THE PRODUCT
Our product s ar e ma de usin g differe nt type s of m at er ia ls. T h e maj or i ty of them ( aluminium, pl a s ti c, iro n, el ec t r ic c ab le s) c a n
be considered to be solid urban waste. They may be recycled at authorised firms.
Other components (electrical circuit board, remote control batteries etc.) may contain hazardous waste.
They must, thus, be removed and turned in to licensed firms for their disposal.
Before acting always check the local laws on the matter.

DO NOT DISPOSE OF IN NATURE!

9 Conformity declaration

MANUFACTURER’S DECLARATION OF CONFORMITY

CAME Cancelli Automatici S.p.A.
via Martiri della Libertà, 15
31030 Dosson di Casier - Treviso - ITALY
tel [phone] - fax [phone]
internet: www.came.it - e-mail: [e-mail]

Declares under its own responsibility that the equipments for automatic garage doors and gates listed
below:

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

… comply with the National Law related to the following European Directives and to the applicable parts
of the following Standards.

IRECTIVES ---

---D
98/37/CE - 98/79/CE M
98/336/CEE - 92/31/CEE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
73/23/CEE - 93/68/CE LOW VOLTAGE DIRECTIVE
89/106/CEE CONSTRUCTION PRODUCTS DIRECTIVE

ACHINERY DIRECTIVE

F 1024 N

Pursuant to annex II B of the Machinery Directive 98/37/EC

--- STANDARDS --­EN 13241-1 EN 12635 EN 61000-6-2
EN 12453 EN 12978 EN 61000-6-3
EN 12445 EN 60335-1

IMPORTANT WARNING!
Do not use the equipment specifi ed here above, before completing the full installation
In full compliance with the Machinery Directive 98/37/EC

MANAGING DIRECTOR

Mr. Andrea Menuzzo

Reference code to request a true copy of the original: DDF B EN A001C

11

CAME UNITED KINGDOM LTD

UNIT 3, ORCHARD BUSINESS PARK

TOWN STREET, SANDIACRE

NOTTINGHAM - NG10 5BP - U.K.

Tel - 0044 115 9210430

Fax - 0044 115 9210431

Cod. 119DU32 V. 0.1 12/06 © CAME CANCELLI AUTOMATICI