CAME Axo-S524 Kit User Manual

AXO SERIES

AUTOMATION FOR SWING GATES

INSTALLATION MANUAL

AX3024 / AX5024

Englis

ENGLISH

WARNING!

Important instructions for the safety of people:

READ CAREFULLY!

Foreword

• Use of the products must be restricted to its intended use (i.e. that for which it was expressly built for). Any other use is to be considered dangerous. Came Cancelli Automatici S.p.A. is not liable for any damage resulting from improper, wrongful

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or unreasonable use • Keep these warnings with the installation and use manuals issued with the automated system.

Before installing

(preliminary check: in case of a negative

outcome, do not proceed before having

complied with the safety obligations)

• Make sure that the parts you intend to automate are in good working order, and that they are properly balanced and aligned. Also, make sure that proper mechanical stops are already in place • If the operator will be installed at a height of less than 2.5 m from the ground or other access level, check whether you will need any protections and/or warnings • Any gate leaves, ﬁ tted with pedestrian entrances, onto which you will install an operator, must have a blocking mechanism when the gate is in motion • Make sure that the opening of the automated gate is not an entrapment hazard as regards any surrounding ﬁ xed parts • Do not mount the operator upside down or onto any elements that may fold under its weight. If needed, add suitable reinforcements at the points where it is secured • Do not install onto gates on either an upward or downward slope (i.e. that are not on ﬂ at, level ground) • Check that any lawn watering devices will not wet the gearmotor from the bottom up.

are working properly • Where necessary and in plain sight, apply the Warning Sings (e.g. gate plate).

Special instructions and

advice for users

• Keep the gate’s area of operation clean and clear of any obstacles. Trim any vegetation that may interfere with the photocells • Do not allow children to play with the ﬁ xed command devices, or in the gate’s area of operation. Keep any remote control devices (i.e. transmitters) away from the children as well • Frequently check the system, to see whether any anomalies or signs of wear and tear appear on the moving parts, on the component parts, on the securing points, on the cables and any accessible connections. Keep any joints (i.e. hinges) lubricated and clean, and do the same where friction may occur (i.e. slide rails) • Perform functional tests on photocells and sensitive edges, every six months. Keep glass panels constantly clean (use a slightly water-moistened cloth; do not use solvents or any other chemical products) • If the system requires repairs or modiﬁ cations, release the operator and do not use it until safety conditions have been restored

• Cut off the power supply before releasing the operator for manual openings. See instructions • Users are FORBIDDEN to carry out ANY ACTIONS THAT THEY HAVE NOT BEEN EXPRESSLY ASKED TO DO OR SO INDICATED in the manuals. Any repairs, modiﬁ cations to the settings and extraordinary maintenance MUST BE DONE BY THE TECHNICAL ASSISTANCE STAFF • On the periodic maintenance log, note down the checks you have done.

Installation

• Carefully section off the entire site to prevent unauthorised access, especially by minors and children • Be careful when handling operators that weigh more than 20 Kg (see installation manual). In such cases, employ proper weight handling safety equipment • All opening commands (e.g. buttons, key selectors, magnetic detectors, etc.) must be installed at least

1.85 m from the gate’s area of operation perimeter - or where they cannot be reached from the outside of the gate. Also, the direct commands (e.g. push button, or proximity devices, etc.) must be installed at a height of at least 1.5 m and must not be accessible to the public • All ‘maintained action’ commands, must be placed where the moving gate leaves, transit areas and driveways are completely visible • If missing, apply a permanent label that shows the position of the release mechanism • Before delivering to the client, verify that the system is EN 12453 (impact test) standard compliant. Make sure that the operator has been properly adjusted and that the safety and protection devices, as well as the manual release

Special instructions and

advice for all

• Avoid working near the hinges or moving mechanical parts

• Stay clear of the gate’s area of operation when in motion • Do not resist the direction of movement of the gate; this may present a safety hazard • At all times be extremely careful about dangerous points that must be indicated by proper pictograms and/or black and yellow stripes • When using a selector or command in ‘maintained action’ mode, keep checking that there are no people in the area of operation of the moving parts. Do this until you release the command • The gate may move at any time without warning • Always cut the power when cleaning performing maintenance.

CAME cancelli automatici s.p.a. Via Martiri della Libertà, 15 31030 Dosson di Casier TREVISO - ITALY

www.came.it - info@came.it

General conditions of sale

1. GENERAL POINTS

These general conditions shall apply to all purchase agreements for Came Cancelli Automatici SpA materials, hereinafter called “the company”.

2. OFFERS AND QUOTATIONS

The company’s quotations are valid for a 30-day period at the most starting from the date they are sent.

3. ORDERS

The sale agreement is executed once the written order is confirmed by Came Cancelli Automatici Spa or when the order is fulfilled by the company. Orders that are addressed, and signed by clients, to Came Cancelli Automatici SpA are deemed to be firm and irrevocable for 30 days starting from the date they are received by the company. Any change or addition to the single provisions of these general conditions or single provisions of the order which was originally addressed by the client, shall have no validity unless otherwise approved in writing by the company. For any changes to the order, the company reserves the right to cancel both the changes an the original order. The delivery date for the goods appearing on the orders is always and in any case exclusively indicative, and any delays of such term may never justify claims for compensation or cancellation of contract. Particularly, the company reserves the right to extend the delivery terms or cancellation of order in the event of: force majeure or events that are beyond the control of the company; change of the Client’s legal status; difficulty in sourcing raw materials and component parts.

4. DELI VERY AN D FORWARDING

The place of production or registered office of the company shall be the place of fulfilment for delivery. The cost and risk of the travelling goods is borne by the buyer ex works, pursuant to the 2000 incoterms. Unless otherwise agreed, the company establishes, for and on behalf of the client, the type of shipping, the travel route and type of carrier. The company reserves the right to carry out partial deliveries and fulfilment of orders, thereby issuing a separate invoice each time: in this case all partial deliveries shall be autonomously invoiced and the terms of payment shall begin as of the date on each invoice; the client may not, therefore, defer payment of partial orders, until the last deliver y is made as concerns the original order.

5. PRICES AND PRICE LISTS

The prices are intended for goods delivered free to the company’s registered office, not including VAT, with normal packaging, and not including forwarding expenses. Any reference to list prices shall refer to the latest price list published by the company, which theretofore cancels any previous price lists.

6. PAYMENTS

Non-payment within the established terms, shall result in the application of interest pursuant to Lgs. Decr. 09/10/2002 n. 231 and subsequent amendments and upgrades, with any possible greater damage unprejudiced. Any delay in payment, shall mean that the client shall owe the company, any losses due to exchange rates. The client may not advance any demands nor raise any exceptions as concerns the company, unless after having paid the goods it purchased. The company reserves the right to block all shipping and supply orders underway in the face of any irregularities in the payments, without need of prior notice nor compensatory damages of any kind.

7. RETURNS AND CLAIMS

All claims must be filed in writing within 8 days of receiving the goods, whether such claims refer to the quantity or quality of the delivered goods. Returned goods shall be accepted by company only following a written agreement, and only for new and packaged goods. Any returned goods must be complete of their relative transport documents, showing the company’s written authorisation to accept the returned goods including the quality and quantity of the returned goods. The returned goods shall not be accepted by the company unless carried out in the above mentioned manner and, especially, returned goods shall not be accepted if received at any of the company’s premises.

8. GUARANTEE

The company guarantees the proper functioning of the products that it provides, as per the technical characteristics that are expressly shown on its products’ technical sheets. The guarantee shall not apply in the case of any environmental interferences of any nature, which could cause disturbances in the functioning of any existing or future installations (radio frequencies – proximity of electric power lines…). The guarantee does not cover the normal wear and tear of the equipment, or mistakes made during the mounting phase or due to maintenance flaws, and in any case it does not cover any cases in which flaws in the functioning can be traced back to factors stemming from anything other than manufacturing. The deadlines for filing a claim for any flaws or for the statute of limitations for actions to which the buyer is entitled are those foreseen by Italian law. The company at its own leisure, may decide to withdraw any goods supplied which it has ascertained as faulty, or decide to repair said ascertained flaws. The client may not request to be compensated for any indirect damages, missed gains, production losses, and in any case may not expect as compensation any sums greater than the value of the supplied components or products.

9. REPAIRS

Repairs to purchased items request by the client shall be carried out by the company following an agreement on the price of said repairs. In any case the expenses for labour and shipping (roundtrip) shall be borne by the client.

10. RESE RVATION OF TITLE

It is expressly agreed that, any delivered goods remain owned by the company until the client pays the entire balance, regardless of who is in possession of said goods. Transport expenses and any other expenses needed to retrieve the equipment, therein including any extraordinar y expenses as well as any repeatable ones, shall be borne by the client.

11. APPLICCABLE L AW – SET TLEMENT OF ANY DIS PUTES Any arising dispute resulting from the sale agreement, shall be settled according to the Italian law, thereby excluding any other law and in supplement to the Vienna Convention on the international sale of goods. All disputes shall be subject to Italian jurisdiction and come under the exclusive competence of the Tribunal of Treviso, Italy.

12. PROVISION S ON THE SAFEGUARDING OF PERSONAL DATA.

Pursuant to current legislation for the safeguarding of personal data, clients are aware that their personal data is inputted into the company’s databank, which is necessary for the proper carrying out of the contractual relationship and for compliance with certain provisions of law, as well as for purposes of statistics, promotion, marketing, commercial, credit protection, management and transfer of the same . The personal data of the buying party are processed through automated and paper-based tools by authorised persons, by using safety procedures designed to guarantee confidentiality. The personal data of the client may by shared with Public Bodies, companies of the group, credit recovery firms, or consortiums or associations with business scopes, market research scopes, or marketing scopes. The data processor shall be the company, and the client may address said company to uphold their own rights as per law. To this end the buying party is aware that at any time it may access its personal data, ask that it be updated, corrected and /or prohibit it from being used.

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119DU8 5

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“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

1 Legend of symbols

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

This symbol tells you what to say to the end-users.

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2 Intended use and application

2.1 Intended use

The AXO operator is designed to automate swing gates used in residential or condominium settings.. The use of this product for purposes other than those described above and installation executed in a manner other than as

instructed in this technical manual are prohibited.

2.2 Application

Type AX302304 - AX402306 - AX412306 AX402306 - AX412306

Length of gate leaf (m) 22.53 4*

Weight of gate leaf (kg) 800 600 500 300

Type AX71230

Length of gate leaf (m) 22.53 4*5*6**7**

Weight of gate leaf (kg) 1000 800 700 500 400 350 300

* The electrolock must be installed onto the door-leaf. ** If it is larger than 5 meters, panels must not be fitted. Attention must be paid when there is strong wind with the reversible versions if the gate is open as it could slam shut.

3 Reference Standards

The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental safeguarding certification. CAME engineers and manufactures all of its products in Italy. This product complies with the following legislation: see declaration of compliance.

4 Description

4.1 Gate Operator

This product is engineered and manufactured by CAME cancelli automatici s.p.a. and complies with current safety regulations. Guaranteed 24 months if not tampered with.

The gearmotor is made up of two aluminium alloy half shells housing the Encoder gearmotor – which features an electric blocking mechanism – and an epicyclical reduction system with endless screw.

230V A.C. surface gearmotors: 001AX302304 - irreversible gearmotor with encoder for gate leaves of up to 3 m. 001AX402306 - irreversible gearmotor with encoder for gate leaves of up to 4 m. 001AX412306 - reversible gearmotor with encoder for gate leaves of up to 4 m. 001AX71230 - reversible gearmotor with encoder for gate leaves of up to 7 m.

Control panel: 002ZM3E - Multifunction control panel with signalling display, self-diagnosis of safety devices and built-in radio decoding

Accessories: 001LOCK81 - Blocking electro-lock - single cylinder 001LOCK82 - Blocking electro-lock - double cylinder

0.1 01/2009 © CAME cancelli automatici s.p.a. - The data and information repor ted in this installation manual are susceptible to change at any time and without obligation on C AME cancelli automatici s.p.a. to notif y users.

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4.2 Technical features

GEARMOTOR AX302304 Control board power supply: 230V A.C.

50/60Hz Motor power supply: 230V A.C. 50/60Hz Max draw.: 1,5A Power: 175W Adjustable thrust: 500÷4500N Opening time(90°): 20s Duty cycle: 50% Protection rating: IP44 Motor’s thermal protection: 150 C°

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GEARMOTOR AX402306 / AX412306 Control board power supply: 230V A.C.

50/60Hz Motor power supply: 230V A.C. 50/60Hz Max draw.: 1,5A Power: 175W Adjustable thrust: 500÷4500N Opening time(90°): 28s Duty cycle: 30% Protection rating: IP44 Motor’s thermal protection: 150 C°

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4.3 Description of parts

1) Operator

2) Pilaster bracket

3) Gate bracket

4) M8x35 UNI5737 screw for securing pillar bracket

5) Bushing

6) M8 UNI5588 nut for securing pillar bracket

7) Sheath holder

#

GEARMOTOR AX71230 Control board power supply: 230V A.C.

50/60Hz Motor power supply: 230V A.C. 50/60Hz Max draw.: 1,5A Power: 175W Adjustable thrust: 500÷4500N Opening time(90°): 40s Duty cycle: 30% Protection rating: IP44 Motor’s thermal protection: 150 C°

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#

8) Mechanical stop

9) M6X20 UNI5739 screws for mechanical stop

10) Endless screw pin

11) Ø8x24 UNI6593 washer

12) Gate bracket screw for securing to M8x10 UNI5739 pin

13) Securing bracket

14) Small release door

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4.4 Dimensions

AX302304 AX402306 AX412306

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

AX302306 - AX402306 - AX412306AX71230

123

325

800

100

880

AX71230

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1100

1180

625

100

123

(mm)

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5 Installation

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5.1 Preliminary checks

Before installing, do the following:

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical damage;

• Fit tubing to drain away any water leaks which may cause oxidation;

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Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insulation

• as compared to the other conductive parts inside;

• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving parts;

• Make sure there is a mechanical stop for opening and closing.

5.2 Tools and materials

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.

5.3 Cable list and minimum thickness

Connections Type of cable Type of cable

Control panel power supply 230V

3G x 1,5 mm

Motor power supply 230V 4G x 1 mm

Flashing light 2 x 0,5 mm

Photocell transmitters 2 x 0,5 mm

Photocell receivers 4 x 0,5 mm

FROR CEI

20-22

CEI EN

50267-2-1

Accessories power supply 2 x 0,5 mm

Control and safety devices 2 x 0,5 mm

Length of cable

10 < 20 m

3G x 2,5 mm

4G x 1,5 mm

2 x 1 mm

2 x 0.5 mm

4 x 0,5 mm

2 x 0,5 mm

Encoder connection TWISTATO 3 x 05 mm

Antenna RG58 max. 10 m

Length of cable

20 < 30 m

3G x 4 mm

4G x 2,5 mm

2 x 1,5 mm

2 x 0,5 mm

4 x 0,5 mm

2 x 1 mm

2 x 0,5 mm

N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1. For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances. When connecting products that are not specified in this manual, please follow the documentation provided with said products.

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