CAME AX5024, AX3024 Installation Manual
INSTALLATION MANUAL
AX3024 / AX5024
AUTOMATION
FOR SWING GATES
English
EN
119DU86EN
Pag.
2
- Manual code:
119D U8 6EN
119 DU 86 EN ver.
1
1 09/2014 © CAME cancelli automatici S .P.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici S.P.A. to notify users.
ENGLISH
Premise
• Employ this product only for the use for which it was expressly made. Any
other use is dangerous. CAME Cancelli Automatici S.p.A is not liable for any
damage caused by improper, wrongful and unreasonable use • Keep these
warnings together with the installation and operation manuals that come with
the operator.
Before installing
(checking what's there: if your evaluation is negative, do not proceed before
having complied with all safety requirements)
• Check that the automated parts are in good mechanical order, that the operator is level and aligned, and that it opens and closes properly. Make sure you
have suitable mechanical stops • If the operator is to be installed at a height of
over 2.5 m from the ground or other access level, make sure you have any necessary protections and/or warnings in place • If any pedestrian openings are
fi tted into the operator, there must also be a a system to block their opening
while they are moving • Make sure that the opening automated door or gate
cannot entrap people against the fi xed parts of the operator • Do not install the
operator upside down or onto elements that could yield and bend. If necessary,
add suitable reinforcements to the anchoring points • Do not install door or
gate leaves on tilted surfaces • Make sure any sprinkler systems cannot wet
the operator from the ground up • Make sure the temperature range shown
on the product literature is suitable to the climate where it will be installed •
Follow all instructions as improper installation may result in serious bodily
injury • It is important to follow these instructions for the safety of people.
Keep these instructions.
Installing
• Suitably section o and demarcate the entire installation site to prevent
unauthorized persons from entering the area, especially minors and children
• Be careful when handling operators that weigh over 20 kg. If need be, use
proper safety hoisting equipment • All opening commands (that is, buttons,
key switches, magnetic readers, and so on) must be installed at least 1.85 m
from the perimeter of the gate's working area, or where they cannot be reached from outside the gate. Also, any direct commands (buttons, touch panels,
and so on) must be installed at least 1.5 m from the ground and must not be
reachable by unauthorized persons • All maintained action commands, must
be fi tted in places from which the moving gate leaves and transit and driving
areas are visible • Apply, if missing, a permanent sign showing the position of
the release device • Before delivering to the users, make sure the system is
EN 12453 standard compliant (regarding impact forces), and also make sure
the system has been properly adjusted and that any safety, protection and
manual release devices are working properly • Apply Warning Signs (such as
the gate's plate) where necessary and in a visible place
Special user-instructions and recommendations
• Keep gate operation areas clean and free of any obstructions. Make sure that
the photocells are free of any overgrown vegetation and that the operator's
area of operation is free of any obstructions • Do not allow children to play
with fi xed commands, or to loiter in the gate's maneuvering area. Keep any
remote control transmitters or any other command device away from children,
to prevent the operator from being accidentally activated. • The apparatus
may be used by children of eight years and above and by physically, mentally
and sensorially challenged people, or even ones without any experience, provided this happens under close supervision or once they have been properly
instructed to use the apparatus safely and about the potential hazards involved. Children must not play with the apparatus. Cleaning and maintenance by
users must not be done by children, unless properly supervised • Frequently
check the system for any malfunctions or signs of wear and tear or damage to
the moving structures, to the component parts, all anchoring points, including
cables and any accessible connections. Keep any hinges, moving joints and
slide rails properly lubricated • Perform functional checks on the photocells
and sensitive safety edges, every six months. To check whether the photocells
are working, wave an object in front of them while the gate is closing; if the
operator inverts its direction of travel or suddenly stops, the photocells are
working properly. This is the only maintenance operation to do with the power
on. Constantly clean the photocells' glass covers using a slightly water-moistened cloth; do not use any solvents or other chemical products that may ruin
the devices • If repairs or modifi cations are required to the system, release
the operator and do not use it until safety conditions have been restored • Cut
o the power supply before releasing the operator for manual openings and
before any other operation, to prevent potentially hazardous situations. Read
the instructions • If the power supply cable is damaged, it must be replaced
by the manufacturer or authorized technical assistance service, or in any case,
by similarly qualifi ed persons, to prevent any risk • It is FORBIDDEN for users
to perform any OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM
AND WHICH ARE NOT LISTED in the manuals. For any repairs, modifi cations
and adjustments and for extraordinary maintenance, CALL TECHNICAL ASSISTANCE • Log the job and checks into the periodic maintenance log.
Additional special recommendations for everyone
• Keep away from hinges and mechanical moving parts • Do not enter the
operator's area of operation when it is moving • Do not counter the operator's
movement as this could result in dangerous situations • Always pay special
attention to any dangerous points, which have to be labeled with specifi c pictograms and/or black and yellow stripes • While using a selector switch or
a command in maintained actions, keep checking that there are no persons
within the operating range of any moving parts, until the command is released
• The gate may move at any time and without warning • Always cut o the
power supply before performing any maintenance or cleaning.
Danger of hand crushing
Danger! High voltage.
No transiting while maneuvering
WARNING!
important safety instructions for people:
READ CAREFULLY!
Danger of foot crushing
Pag.
3
- Manual code:
119D U8 6EN
119 DU 86 EN ver.
1
1 09/2014 © CAME cancelli automatici S .P.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici S.P.A. to notify users.
ENGLISH
This product is engineered and manufactured by CAME cancelli automatici S.P.A. and complies with current safety regulations.
The gearmotor is made up of two aluminium alloy half shells housing the Encoder gearmotor – which features an electric blocking
mechanism – and an epicyclical reduction system with endless screw.
24V D.C. surface gearmotors:
001AX3024 – irreversible gearmotor with encoder for gate leaves of up to 3 m.
001AX5024 – irreversible gearmotor with encoder for gate leaves of up to 5 m.
Control panel:
002ZLJ24 – Multifunction control panel for gates with two swing-leaves with built-in radio decoder
Accessories:
002LB180 – Board to link up two 12V – 1.2Ah emergency batteries with battery holding bracket
001LOCK81 – Blocking electro-lock – single cylinder
001LOCK82 – Blocking electro-lock – double cylinder
2.1 Intended use
1 Legend of symbols
This symbol tells you to read the section with particular care.
This symbol tells you that the sections concern safety issues.
This symbol tells you what to say to the end-users.
2 Intended use and application
The AXO operator is designed to automate swing gates used in residential or condominium settings..
The use of this product for purposes other than those described above and installation executed in a manner other than as
instructed in this technical manual are prohibited.
2.2 Application
3 Reference Standards
The company CAME cancelli automatici is ISO 9001 quality certified; it has also obtained the ISO 14001 environmental safeguarding
certification. CAME engineers and manufactures all of its products in Italy.
This product complies with the following legislation: see declaration of compliance.
4.1 Gate Operator
4 Description
Type AX302 4
Length of gate leaf (m) 2 2.5 3
Weight of gate leaf (kg) 800 600 500
Type AX502 4
Length of gate leaf (m) 2 2.5 3 4 5
Weight of gate leaf (kg) 1000 800 700 500 400
With swing gates it is always advisable to install and electro-lock. This is to ensure a reliable closing and to protect the gearmotor’s inner workings.
But whereas with reversible operators it is merely advisable, with irreversible ones, beyond 4 m, it is obligatory.
800
300
880
100
123
1100
1180
100
123
600
AX3024
(mm)
AX5024
#
#
1
8
5
4
2
6
AX3024
AX5024
3
10
8
9
11
12
9
7
2
5
4
6
7
1
13
13
13
14
Pag.
4
- Manual code:
119D U8 6EN
119 DU 86 EN ver.
1
1 09/2014 © CAME cancelli automatici S .P.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici S.P.A. to notify users.
ENGLISH
1) Operator
2) Pilaster bracket
3) Gate bracket
4) M8x35 UNI5737 screw for securing pillar bracket
5) Bushing
6) M8 UNI5588 nut for securing pillar bracket
7) Sheath holder
8) Mechanical stop
9) M6X20 UNI5739 screws for mechanical stop
10) Endless screw pin
11) Ø8x24 UNI6593 washer
12) Gate bracket screw for securing to M8x10 UNI5739 pin
13) Securing bracket
14) Small release door
4.2 Technical features
GEARMOTOR AX3024 / AX5024
Control board power supply: 230V A.C. 50/60Hz
Motor power supply: 24V D.C.
Max draw.: 10A
Power: 240W
Adjustable thrust: 500÷4500N
Opening time(90°): adjustable
Duty cycle: intensive user
Protection rating: IP44
4.3 Description of parts
4.4 Dimensions
Pag.
5
- Manual code:
119D U8 6EN
119 DU 86 EN ver.
1
1 09/2014 © CAME cancelli automatici S .P.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici S.P.A. to notify users.
ENGLISH
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the
current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.
N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the
actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw
and distances.
When connecting products that are not specified in this manual, please follow the documentation provided with said products.
5.3 Cable list and minimum thickness
Connections Type of cable Type of cable
Length of cable
10 < 20 m
Length of cable
20 < 30 m
Control panel power supply 230V
FROR CEI
20-22
CEI EN
50267-2-1
3G x 1,5 mm
2
3G x 2,5 mm
2
3G x 4 mm
2
Motor power supply 24V 3G x 1,5 mm
2
3G x 1,5 mm
2
3G x 2,5 mm
2
Flashing light 2 x 0,5 mm
2
2 x 1 mm
2
2 x 1,5 mm
2
Photocell transmitters 2 x 0,5 mm
2
2 x 0.5 mm
2
2 x 0,5 mm
2
Photocell receivers 4 x 0,5 mm
2
4 x 0,5 mm
2
4 x 0,5 mm
2
Accessories power supply 2 x 0,5 mm
2
2 x 0,5 mm
2
2 x 1 mm
2
Control and safety devices 2 x 0,5 mm
2
2 x 0,5 mm
2
2 x 0,5 mm
2
Antenna RG58 max. 10 m
5.2 Tools and materials
5 Installation
Before installing, do the following:
• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical
damage;
• Fit tubing to drain away any water leaks which may cause oxidation;
•
Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insulation
as compared to the other conductive parts inside;
• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving parts;
• Make sure there is a mechanical stop for opening and closing.
Installation must be carried out by expert qualified personnel and in full compliance with current regulations.
5.1 Preliminary checks
Loading...