CAME AX302304, AX402306, AX412306, AX71230 Installation Manual
INSTALLATION MANUAL
AX302304
AX402306 / AX412306
AX71230
AUTOMATION
FOR SWING GATES
119DU85EN
English
EN
Pag.
2
- Manual code:
119DU 85E N
119DU85 EN ver.
2
2 04/2 016 © CAME S.p.A. - The data and information repor ted in this installation manual are susceptible to change at any time and wit hout obligation on CA ME S.p. A. to notify users.
Danger of hand crushing
Danger! High voltage.
No transiting while maneuvering
Danger of foot crushing
PREMISE
• EMPLOY THIS PRODUCT ONLY FOR THE USE FOR WHICH IT WAS EXPRESSLY MADE. ANY
OTHER USE IS DANGEROUS. CAME S.P.A. IS NOT LIABLE FOR ANY DAMAGE CAUSED BY
IMPROPER, WRONGFUL AND UNREASONABLE USE • KEEP THESE WARNINGS TOGETHER WITH THE
INSTALLATION AND OPERATION MANUALS THAT COME WITH THE OPERATOR.
B
EFORE INSTALLING
(CHECKING WHAT'S THERE: IF YOUR EVALUATION IS NEGATIVE, DO NOT PROCEED BEFORE HAVING
COMPLIED WITH ALL SAFETY REQUIREMENTS)
• C
HECK THAT THE AUTOMATED PART S ARE IN GOOD MECHANICAL ORDER, THAT THE OPERATOR
IS LEVEL AND ALIGNED, AND THAT IT OPENS AND CLOSES PROPERLY. MAKE SURE YOU HAVE
SUITABLE MECHANICAL STOPS • IF THE OPERATOR IS TO BE INSTALLED AT A HEIGHT OF OVER
2.5 M
FROM THE GROUND OR OTHER ACCESS LEVEL, MAKE SURE YO U HAVE ANY NECESSARY
PROTECTIONS AND/OR WARNINGS IN PLACE • IF ANY PEDESTRIAN OPENINGS ARE FITTED INTO
THE OPERATOR, THERE MUST ALSO BE A A SYSTEM TO BLOCK THEIR OPENING WHILE THEY ARE
MOVING • MAKE SURE THAT THE OPENING AUTOMATED DOOR OR GATE CANNOT ENTRAP PEOPLE
AGAINST THE FIXED PA RTS OF THE OPERATOR • DO NOT INSTALL THE OPERATOR UPSIDE DOWN OR
ONTO ELEMENTS THAT COULD YIELD AND BEND. IF NECESSARY, ADD SUITABLE REINFORCEMENTS
TO THE ANCHORING POINTS • DO NOT INSTALL DOOR OR GATE LEAVES ON TILTED SURFACES •
MAKE SURE ANY SPRINKLER SYSTEMS CANNOT WET THE OPERATOR FROM THE GROUND UP •
MAKE SURE THE TEMPERATURE RANGE SHOWN ON THE PRODUCT LITERATURE IS SUITABLE TO THE
CLIMATE WHERE IT WILL BE INSTALLED • FOLLOW ALL INSTRUCTIONS AS IMPROPER INSTALLATION
MAY RESULT IN SERIOUS BODILY INJURY • IT IS IMPORTANT TO FOLLOW THESE INSTRUCTIONS FOR
THE SAFETY OF PEOPLE. KEEP THESE INSTRUCTIONS.
I
NSTALLING
• SUITABLY SECTION OFF AND DEMARCATE THE ENTIRE INSTALLATION SITE TO PREVENT
UNAUTHORIZED PERSONS FROM ENTERING THE AREA, ESPECIALLY MINORS AND CHILDREN •
BE CAREFUL WHEN HANDLING OPERATORS THAT WEIGH OVER 20 KG. IF NEED BE, USE PROPER
SAFETY HOISTING EQUIPMENT • ALL OPENING COMMANDS (THAT IS, BUTTONS, KEY SWITCHES,
MAGNETIC READERS, AND SO ON) MUST BE INSTALLED AT LEAST 1.85 M FROM THE PERIMETER
OF THE GATE'S WORKING AREA, OR WHERE THEY CANNOT BE REACHED FROM OUTSIDE THE GATE.
A
LSO, ANY DIRECT COMMANDS (BUTTONS, TOUCH PANELS, AND SO ON) MUST BE INSTALLED AT
LEAST 1.5 M FROM THE GROUND AND MUST NOT BE REACHABLE BY UNAUTHORIZED PERSONS
•
ALL MAINTAINED ACTION COMMANDS, MUST BE FITTED IN PLACES FROM WHICH THE MOVING
GATE LEAVES AND TRANSIT AND DRIVING AREAS ARE VISIBLE • APPLY, IF MISSING, A PERMANENT
SIGN SHOWING THE POSITION OF THE RELEASE DEVICE • BEFORE DELIVERING TO THE USERS,
MAKE SURE THE SYSTEM IS EN 12453 STANDARD COMPLIANT (REGARDING IMPACT FORCES),
AND ALSO MAKE SURE THE SYSTEM HAS BEEN PROPERLY ADJUSTED AND THAT ANY SAFETY,
PROTECTION AND MANUAL RELEASE DEVICES ARE WORKING PROPERLY • APPLY WARNING SIGNS
(
SUCH AS THE GATE'S PLATE) WHERE NECESSARY AND IN A VISIBLE PLACE
S
PECIAL USER-INSTRUCTIONS AND RECOMMENDATIONS
• K
EEP GATE OPERATION AREAS CLEAN AND FREE OF ANY OBSTRUCTIONS. MAKE SURE THAT
THE PHOTOCELLS ARE FREE OF ANY OVERGROWN VEGETATION AND THAT THE OPERATOR'S AREA
OF OPERATION IS FREE OF ANY OBSTRUCTIONS • DO NOT ALLOW CHILDREN TO PLAY WITH FIXED
COMMANDS, OR TO LOITER IN THE GATE'S MANEUVERING AREA. KEEP ANY REMOTE CONTROL
TRANSMITTERS OR ANY OTHER COMMAND DEVICE AWAY FROM CHILDREN, TO PREVENT THE
OPERATOR FROM BEING ACCIDENTALLY ACTIVATED. • THE APPARATUS MAY BE USED BY CHILDREN
OF EIGHT YEARS AND ABOVE AND BY PHYSICALLY, MENTALLY AND SENSORIALLY CHALLENGED
PEOPLE, OR EVEN ONES WITHOUT ANY EXPERIENCE, PROVIDED THIS HAPPENS UNDER CLOSE
SUPERVISION OR ONCE THEY HAVE BEEN PROPERLY INSTRUCTED TO USE THE APPARATUS
SAFELY AND ABOUT THE POTENTIAL HAZARDS INVOLVED. CHILDREN MUST NOT PLAY WITH THE
APPARATUS. CLEANING AND MAINTENANCE BY USERS MUST NOT BE DONE BY CHILDREN, UNLESS
PROPERLY SUPERVISED • FREQUENTLY CHECK THE SYSTEM FOR ANY MALFUNCTIONS OR SIGNS
OF WEAR AND TEAR OR DAMAGE TO THE MOVING STRUCTURES, TO THE COMPONENT PAR TS , ALL
ANCHORING POINTS, INCLUDING CABLES AND ANY ACCESSIBLE CONNECTIONS. KEEP ANY HINGES,
MOVING JOINTS AND SLIDE RAILS PROPERLY LUBRICATED • PERFORM FUNCTIONAL CHECKS ON
THE PHOTOCELLS AND SENSITIVE SAFETY EDGES, EVERY SIX MONTHS. TO CHECK WHETHER THE
PHOTOCELLS ARE WORKING, WAVE AN OBJECT IN FRONT OF THEM WHILE THE GATE IS CLOSING;
IF THE OPERATOR INVERTS ITS DIRECTION OF TRAVEL OR SUDDENLY STOPS, THE PHOTOCELLS ARE
WORKING PROPERLY. THIS IS THE ONLY MAINTENANCE OPERATION TO DO WITH THE POWER ON.
C
ONSTANTLY CLEAN THE PHOTOCELLS' GLASS COVERS USING A SLIGHTLY WATER-MOISTENED
CLOTH; DO NOT USE ANY SOLVENTS OR OTHER CHEMICAL PRODUCTS THAT MAY RUIN THE DEVICES
•
IF REPAIRS OR MODIFICATIONS ARE REQUIRED TO THE SYSTEM, RELEASE THE OPERATOR AND
DO NOT USE IT UNTIL SAFETY CONDITIONS HAVE BEEN RESTORED • CUT OFF THE POWER SUPPLY
BEFORE RELEASING THE OPERATOR FOR MANUAL OPENINGS AND BEFORE ANY OTHER OPERATION,
TO PREVENT POTENTIALLY HAZARDOUS SITUATIONS. READ THE INSTRUCTIONS • IF THE POWER
SUPPLY CABLE IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER OR AUTHORIZED
TECHNICAL ASSISTANCE SERVICE, OR IN ANY CASE, BY SIMILARLY QUALIFIED PERSONS, TO
PREVENT ANY RISK • IT IS FORBIDDEN FOR USERS TO PERFORM ANY OPERATIONS THAT ARE NOT
EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED IN THE MANUALS. FOR ANY REPAIRS,
MODIFICATIONS AND ADJUSTMENTS AND FOR EXTRAORDINARY MAINTENANCE, CALL TECHNICAL
ASSISTANCE • LO G THE JOB AND CHECKS INTO THE PERIODIC MAINTENANCE LO G.
A
DDITIONAL SPECIAL RECOMMENDATIONS FOR EVERYONE
• K
EEP AWAY FROM HINGES AND MECHANICAL MOVING PARTS • DO NOT ENTER THE OPERATOR'S
AREA OF OPERATION WHEN IT IS MOVING • DO NOT COUNTER THE OPERATOR'S MOVEMENT AS
THIS COULD RESULT IN DANGEROUS SITUATIONS • ALWAYS PAY SPECIAL ATTENTION TO ANY
DANGEROUS POINTS, WHICH HAVE TO BE LABELED WITH SPECIFIC PICTOGRAMS AND/OR BLACK
AND YELLOW STRIPES • WHILE USING A SELECTOR SWITCH OR A COMMAND IN MAINTAINED
ACTIONS, KEEP CHECKING THAT THERE ARE NO PERSONS WITHIN THE OPERATING RANGE OF
ANY MOVING PA RTS , UNTIL THE COMMAND IS RELEASED • THE GATE MAY MOVE AT ANY TIME
AND WITHOUT WARNING • ALWAYS CUT OFF THE POWER SUPPLY BEFORE PERFORMING ANY
MAINTENANCE OR CLEANING.
WARNING!
important safety instructions:
READ CAREFULLY!
Pag.
3
-
Manual code
:
119DU 85E N
119DU85 EN
ver.
2
2
04/2 016 © CAME S.p.A. -
The data and information repor ted in this ins tallation manual are susceptible to change at any time and without obligation on CA ME S.p. A. to noti fy users.
This product is engineered and manufactured by CAME S.p.A. and complies with current safety regulations. The gearmotor is
made up of two aluminium alloy half shells housing the Encoder gearmotor – which features an electric blocking mechanism – and
an epicyclical reduction system with endless screw.
230V AC surface gearmotors:
001AX302304 - irreversible gearmotor with encoder for gate leaves of up to 3 m.
001AX402306 - irreversible gearmotor with encoder for gate leaves of up to 4 m.
001AX412306 - reversible gearmotor with encoder for gate leaves of up to 4 m.
001AX71230 - reversible gearmotor with encoder for gate leaves of up to 7 m.
Control panel:
002ZM3E - Multifunction control panel with signalling display, self-diagnosis of safety devices and built-in radio decoding
Accessories:
001LOCK81 - Blocking electro-lock - single cylinder
001LOCK82 - Blocking electro-lock - double cylinder
2.1 Intended use
1 Legend of symbols
This symbol tells you to read the section with particular care.
This symbol tells you that the sections concern safety issues.
This symbol tells you what to say to the end-users.
2 Intended use and application
The AXO operator is designed to automate swing gates used in residential or condominium settings..
The use of this product for purposes other than those described above and installation executed in a manner other than
as instructed in this technical manual are prohibited.
2.2 Application
3 Reference Standards
The company CAME S.p.A. is ISO 9001 quality certified; it has also obtained the ISO 14001 environmental safeguarding
certification. CAME engineers and manufactures all of its products in Italy.
This product complies with the following legislation: see declaration of compliance.
4.1 Gate Operator
4 Description
Type AX712 30
Length of gate leaf (m) 2 2.5 3 4 5 6 7
Weight of gate leaf (kg) 1000 800 700 500 400 350 300
Type AX302304 - AX402306 - AX412306 AX402306 - AX412306
Length of gate leaf (m) 2 2.5 3 4
Weight of gate leaf (kg) 800 600 500 300
With swing gates it is always advisable to install and electro-lock. This is to ensure a reliable closing and to protect the
gearmotor’s inner workings.
But whereas with reversible operators it is merely advisable, with irreversible ones, beyond 4 m, it is obligatory.
THE MEASUREMENTS, UNLESS OTHERWISE STATED, ARE IN MILLIMETERS.
800
300
880
100
123
1100
1180
100
123
600
#
#
#
#
#
#
1
8
5
4
2
6
AX302306 - AX402306 - AX412306AX71230
3
14
10
8
9
11
12
9
7
2
5
4
6
7
1
13
13
13
AX302304
AX402306
AX412306
AX71230
Pag.
4
- Manual code:
119DU 85E N
119DU85 EN ver.
2
2 04/2 016 © CAME S.p.A. - The data and information repor ted in this installation manual are susceptible to change at any time and wit hout obligation on CA ME S.p. A. to notify users.
4.2 Technical features
GEARMOTOR AX302304
Control board power supply: 230V AC
50/60Hz
Motor power supply: 230V AC 50/60Hz
Max draw.: 1,5A
Power: 175W
Adjustable thrust: 500÷4500N
Opening time(90°): 20s
Duty cycle: 50%
Protection rating: IP44
Motor’s thermal protection: 150 C°
4.3 Description of parts
4.4 Dimensions
GEARMOTOR AX71230
Control board power supply: 230V AC
50/60Hz
Motor power supply: 230V AC 50/60Hz
Max draw.: 1,5A
Power: 175W
Adjustable thrust: 500÷4500N
Opening time(90°): 40s
Duty cycle: 30%
Protection rating: IP44
Motor’s thermal protection: 150 C°
GEARMOTOR AX402306 / AX412306
Control board power supply: 230V AC
50/60Hz
Motor power supply: 230V AC 50/60Hz
Max draw.: 1,5A
Power: 175W
Adjustable thrust: 500÷4500N
Opening time(90°): 28s
Duty cycle: 30%
Protection rating: IP44
Motor’s thermal protection: 150 C°
1) Operator
2) Pilaster bracket
3) Gate bracket
4) M8x35 UNI5737 screw for securing pillar bracket
5) Bushing
6) M8 UNI5588 nut for securing pillar bracket
7) Sheath holder
8) Mechanical stop
9) M6X20 UNI5739 screws for mechanical stop
10) Endless screw pin
11) Ø8x24 UNI6593 washer
12) Gate bracket screw for securing to M8x10 UNI5739 pin
13) Securing bracket
14) Small release door
Pag.
5
-
Manual code
:
119DU 85E N
119DU85 EN
ver.
2
2
04/2 016 © CAME S.p.A. -
The data and information repor ted in this ins tallation manual are susceptible to change at any time and without obligation on CA ME S.p. A. to noti fy users.
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance
with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.
N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of
the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power
draw and distances.
When connecting products that are not specified in this manual, please follow the documentation provided with said products.
5.3 Cable list and minimum thickness
Connections Type of cable
Length of cable
1 < 10 m
Length of cable
10 < 20 m
Length of cable
20 < 30 m
Control panel power supply 230V
FROR CEI
20-22
CEI EN
50267-2-1
3G x 1,5 mm
2
3G x 2,5 mm
2
3G x 4 mm
2
Motor power supply 230V 4G x 1 mm
2
4G x 1,5 mm
2
4G x 2,5 mm
2
Flashing light 2 x 0,5 mm
2
2 x 1 mm
2
2 x 1,5 mm
2
Photocell transmitters 2 x 0,5 mm
2
2 x 0.5 mm
2
2 x 0,5 mm
2
Photocell receivers 4 x 0,5 mm
2
4 x 0,5 mm
2
4 x 0,5 mm
2
Accessories power supply 2 x 0,5 mm
2
2 x 0,5 mm
2
2 x 1 mm
2
Control and safety devices 2 x 0,5 mm
2
2 x 0,5 mm
2
2 x 0,5 mm
2
Encoder connection TWISTATO 3 x 0,5 mm
2
Antenna RG58 max. 10 m
5.2 Tools and materials
5 Installation
Before installing, do the following:
• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against
mechanical damage;
• Fit tubing to drain away any water leaks which may cause oxidation;
•
Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra
insulation as compared to the other conductive parts inside;
• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving
parts;
• Make sure there is a mechanical stop for opening and closing.
Installation must be carried out by expert qualified personnel and in full compliance with current regulations.
5.1 Preliminary checks
Loading...