CAME AX3024, AX5024 Installation Manual

AX3024/AX5024

EN

English

FA01165-EN

Operator

for swing gates

INSTALLATION MANUAL

p. 2 - Manual FA01165 -EN - 05/2018 - © CAME S.p.A. - Translated original instructions

WARNING!

important safety instructions for people:

READ CAREFULLY!

PREMISE

• THIS PRODUCT SHOULD ONLY BE USED FOR THE PURPOSE FOR

WHICH

IT WAS EXPLICITLY DESIGNED. ANY OTHER USE IS DANGEROUS.

CAME S.

P.A. IS NOT LIABLE FOR ANY DAMAGE CAUSED BY

IMPROPER

, WRONGFUL AND UNREASONABLE USE • KEEP THESE WARNINGS TOGETHER

WITH

THE INSTALLATION AND OPERATION MANUALS THAT COME WITH THE OPERATOR

.

BEFORE INSTALLING

(

CHECKING WHAT'S THERE: IF SOMETHING IS MISSING, DO NOT CONTINUE UNTIL YOU

HAVE COMPLIED WITH ALL SAFETY PROVISIONS

)

• CHECK THAT THE AUTOMATED PARTS ARE IN PROPER MECHANICAL ORDER, THAT

THE

OPERATOR IS LEVEL AND ALIGNED, AND THAT IT OPENS AND CLOSES PROPERLY.

M

AKE SURE YOU HAVE SUITABLE MECHANICAL STOPS • IF THE OPERATOR IS TO BE

INSTALLED

AT A HEIGHT OF LESS THAN 2.5 M FROM THE GROUND OR OTHER ACCESS

LEVEL

, MAKE SURE YOU HAVE ANY NECESSARY PROTECTIONS AND/OR WARNINGS IN

PLACE

• IF ANY PEDESTRIAN OPENINGS ARE FITTED INTO THE OPERATOR, THERE

MUST

ALSO BE A A SYSTEM TO BLOCK THEIR OPENING WHILE THEY ARE MOVING •

M

AKE SURE THAT THE OPENING AUTOMATED DOOR OR GATE CANNOT ENTRAP PEOPLE

AGAINST

THE FIXED PARTS OF THE OPERATOR • DO NOT FIT UPSIDE DOWN OR ONTO

ELEMENTS

THAT COULD BEND. IF NECESSARY, ADD SUITABLE REINFORCEMENTS TO THE

ANCHORING

POINTS • DO NOT INSTALL DOOR OR GATE LEAVES ON TILTED SURFACES

• M

AKE SURE ANY SPRINKLER SYSTEMS CANNOT WET THE OPERATOR FROM THE

GROUND

UP • MAKE SURE THE TEMPERATURE RANGE SHOWN ON THE PRODUCT

LITERATURE

IS SUITABLE TO THE CLIMATE WHERE IT WILL BE INSTALLED • FOLLOW ALL

INSTRUCTIONS

AS IMPROPER INSTALLATION MAY RESULT IN SERIOUS BODILY INJURY •

I

T IS IMPORTANT TO FOLLOW THESE INSTRUCTIONS FOR THE SAFETY OF PEOPLE. KEEP

THESE

INSTRUCTIONS.

I

NSTALLING

• SUITABLY SECTION OFF AND DEMARCATE THE ENTIRE INSTALLATION SITE TO PREVENT

UNAUTHORIZED

PERSONS FROM ENTERING THE AREA, ESPECIALLY MINORS AND

CHILDREN

• BE CAREFUL WHEN HANDLING OPERATORS THAT WEIGH OVER 20 KG.

I

F NEED BE, USE PROPER SAFETY HOISTING EQUIPMENT • ALL OPENING COMMANDS

(

THAT IS, BUTTONS, KEY SWITCHES, MAGNETIC READERS, AND SO ON) MUST BE

INSTALLED

AT LEAST 1.85 M FROM THE PERIMETER OF THE GATE'S WORKING AREA,

OR WHERE THEY CANNOT BE REACHED FROM OUTSIDE THE GATE. ALSO, ANY DIRECT
COMMANDS

(WHETHER BUTTONS, TOUCH PANELS, AND SO ON) MUST BE INSTALLED AT

LEAST

1.5 M FROM THE GROUND AND MUST NOT BE REACHABLE BY UNAUTHORIZED

PERSONS

• ALL MAINTAINED ACTION COMMANDS, MUST BE FITTED IN PLACES FROM

WHICH

THE MOVING GATE LEAVES AND TRANSIT AND DRIVING AREAS ARE VISIBLE •

A

PPLY, IF MISSING, A PERMANENT SIGN SHOWING THE POSITION OF THE RELEASE

DEVICE

• BEFORE DELIVERING TO THE USERS, MAKE SURE THE SYSTEM IS EN

12453

STANDARD COMPLIANT (REGARDING IMPACT FORCES), AND ALSO MAKE SURE

THE

SYSTEM HAS BEEN PROPERLY ADJUSTED AND THAT ANY SAFETY, PROTECTION AND

MANUAL

RELEASE DEVICES ARE WORKING PROPERLY • APPLY WARNING SIGNS WHERE

NECESSARY

AND IN A VISIBLE PLACE, (SUCH AS, SUCH AS THE GATE'S PLATE

SPECIAL USER-INSTRUCTIONS AND RECOMMENDATIONS

• KEEP GATE OPERATION AREAS CLEAN AND FREE OF ANY OBSTRUCTIONS. MAKE

SURE

THAT THE PHOTOCELLS ARE FREE OF ANY OVERGROWN VEGETATION AND THAT

THE

OPERATOR'S AREA OF OPERATION IS FREE OF ANY OBSTRUCTIONS • DO NOT

ALLOW

CHILDREN TO PLAY WITH FIXED COMMANDS, OR TO LOITER IN THE GATE'S

MANEUVERING

AREA. KEEP ANY REMOTE CONTROL TRANSMITTERS OR ANY OTHER

COMMAND

DEVICE AWAY FROM CHILDREN, TO PREVENT THE OPERATOR FROM BEING

ACCIDENTALLY

ACTIVATED. • THE APPARATUS MAY BE USED BY CHILDREN OF EIGHT

YEARS

AND ABOVE AND BY PHYSICALLY, MENTALLY AND SENSORY-CHALLENGED

PEOPLE

, OR EVEN ONES WITHOUT ANY EXPERIENCE, PROVIDED THIS HAPPENS UNDER

CLOSE

SUPERVISION OR ONCE THEY HAVE BEEN PROPERLY INSTRUCTED TO USE THE

APPARATUS

SAFELY AND TO THE POTENTIAL HAZARDS INVOLVED. CHILDREN MUST

NOT

PLAY WITH THE APPARATUS. CLEANING AND MAINTENANCE BY USERS MUST NOT

BE

DONE BY CHILDREN, UNLESS PROPERLY SUPERVISED • FREQUENTLY CHECK THE

SYSTEM

FOR ANY MALFUNCTIONS OR SIGNS OF WEAR AND TEAR OR DAMAGE TO THE

MOVING

STRUCTURES, TO THE COMPONENT PARTS, ALL ANCHORING POINTS, INCLUDING

CABLES

AND ANY ACCESSIBLE CONNECTIONS. KEEP ANY HINGES, MOVING JOINTS

AND

SLIDE RAILS PROPERLY LUBRICATED • PERFORM FUNCTIONAL CHECKS ON THE

PHOTOCELLS

AND SENSITIVE SAFETY EDGES, EVERY SIX MONTHS. TO CHECK WHETHER

THE

PHOTOCELLS ARE WORKING, WAVE AN OBJECT IN FRONT OF THEM WHILE THE

GATE

IS CLOSING; IF THE OPERATOR INVERTS ITS DIRECTION OF TRAVEL OR SUDDENLY

STOPS, THE PHOTOCELLS ARE WORKING PROPERLY. THIS IS THE ONLY MAINTENANCE
OPERATION TO DO WITH THE POWER ON. CONSTANTLY CLEAN THE PHOTOCELLS'
GLASS COVERS USING A SLIGHTLY WATER-MOISTENED CLOTH; DO NOT USE SOLVENTS
OR OTHER CHEMICAL PRODUCTS THAT MAY RUIN THE DEVICES • IF REPAIRS OR
MODIFICATIONS ARE REQUIRED TO THE SYSTEM, RELEASE THE OPERATOR AND DO NOT
USE IT UNTIL SAFETY CONDITIONS HAVE BEEN RESTORED • CUT OFF THE POWER
SUPPLY BEFORE RELEASING THE OPERATOR FOR MANUAL OPENINGS AND BEFORE ANY
OTHER

OPERATION, TO PREVENT POTENTIALLY HAZARDOUS SITUATIONS. READ THE

INSTRUCTIONS IF THE POWER SUPPLY CABLE IS DAMAGED, IT MUST BE REPLACED BY
THE MANUFACTURER OR AUTHORIZED TECHNICAL ASSISTANCE SERVICE, OR IN ANY
CASE, BY SIMILARLY QUALIFIED PERSONS, TO PREVENT ANY RISK • IT IS FORBIDDEN
FOR USERS TO PERFORM ANY OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF
THEM

AND WHICH ARE NOT LISTED IN THE MANUALS. FOR ANY REPAIRS, MODIFICATIONS

/

ADJUSTMENTS, AND FOR EXTRA-ORDINARY MAINTENANCE, CALL TECHNICAL

ASSISTANCE • LOG THE JOB AND CHECKS INTO THE PERIODIC MAINTENANCE LOG.

F

URTHER RECOMMENDATIONS FOR ALL

•

KEEP CLEAR OF HINGES AND MECHANICAL MOVING PARTS • DO NOT ENTER THE

OPERATOR

'S AREA OF OPERATION WHEN IT IS MOVING • DO NOT COUNTER THE

OPERATOR

'S MOVEMENT AS THIS COULD RESULT IN DANGEROUS SITUATIONS • ALWAYS

PAY

SPECIAL ATTENTION TO ANY DANGEROUS POINTS, WHICH HAVE TO BE LABELED

WITH

SPECIFIC PICTOGRAMS AND/OR BLACK AND YELLOW STRIPES • WHILE USING

A

SELECTOR SWITCH OR A COMMAND IN MAINTAINED ACTIONS, KEEP CHECKING THAT

THERE

ARE NO PERSONS WITHIN THE OPERATING RANGE OF ANY MOVING PARTS, UNTIL

THE

COMMAND IS RELEASED • THE GATE MAY MOVE AT ANY TIME AND WITHOUT

WARNING

• ALWA YS CUT OFF THE MAINS POWER SUPPLY BEFORE PERFORMING ANY

MAINTENANCE

OR CLEANING

.

Danger of hand crushing

Danger! High voltage.

No transiting while the barrier is moving

Danger of foot crushing

0

200

400

600

800

1000

1200

2 2,5 3 3,5 4 4,5 5 5,25

AX3024

AX5024

p. 3 - Manual FA01165 -EN - 05/2018 - © CAME S.p.A. - Translated original instructions

DESCRIPTION

AX3024 Irreversible gearmotor for swing gates with leaves of up to 3 m long.
AX5024 Irreversible gearmotor for swing gates with leaves of up to 5 m long.

Intended use

This gearmotor is designed to power and operate swing gates in private homes and apartment blocks.
 Any installation and/or use other than that specifi ed in this manual is forbidden.

Limits to use

LEGEND

 This symbol shows which parts to read carefully.

⚠

This symbol shows which parts describe safety issues

☞

This symbol shows which parts to tell users about.

Gate-leaf weight (Kg)

Gate-leaf length (m)

⚠

W

e suggest you always fi t an electrolock onto swing gates for a more reliable closure.

You must install electrolocks onto irreversible operators with gate leaves exceeding 2.5 m.

Technical data

Type AX3024 / AX5024

Protection rating (IP) 44
Power supply (V - 50/60 Hz) 230 AC
Power supply motor (V) 24 DC
Max draw (A) 10
Power (W) 120
Thrust (N) 500 ÷ 4500
Opening time at 90° (s) ADJUSTABLE
Duty cycle (%) INTENSIVE SERVICE
Operating temperature (°C) -20 ÷ +55
Motor’s thermal monitoring (°C) 150
Weight (Kg) -

800

300

880

100

123

1100

1180

100

123

600

AX3024

AX5024

1

8

5

4

2

6

AX3024

AX5024

3

10

8

9

11

12

9

7

2

5

4

6

7

1

13

13

13

14

p. 4 - Manual FA01165 -EN - 05/2018 - © CAME S.p.A. - Translated original instructions

Dimensions

(mm)

Description of parts

1. O

perator

2. Pi

laster bracket

3. G

ate bracket

4.

M8x35 UNI5737 screw for securing pillar bracket

5. B

ushing

6.

M8 UNI5588 nut for securing pillar bracket

7. S

heath holder

8. M

echanical stop

9.

M6X20 UNI5739 screws for mechanical stop

10.

Endless screw pin

11.

Ø8x24 UNI6593 washer

12.

Gate bracket screw for securing to M8x10 UNI5739 pin

13. S

ecuring bracket

14.

Small release door

3

2

8

1

1

4

5

6

6

7

8

6

6

9

9

p. 5 - Manual FA01165 -EN - 05/2018 - © CAME S.p.A. - Translated original instructions

Standard installation

1.

AXO

operator

2.

Control

panel

3.

Reception

antenna

4.

Flashing

light

5.

Selector

switch

6.

Photocells

7.

Electric cable junction box

8. Mechanical gate stops

9.

Photocell

column

GENERAL INSTALLATION INDICATIONS

⚠

Only skilled, qualified staff must install this product.

Pre

liminary checks

⚠

Before beginning, do the following:

• check that the gate structure is sturdy enough, the hinges work efficiently and that there is no friction between the fixed and moving parts;

• make sure that mea

surement C does not exceed the value shown in the reference table;• make sure you have fitted opening and c

losing

mechanical gate stops;

• make sure that the point where the gearmotor is fastened is protected from any impacts and that the anchoring surface is solid enough;

• make sure you have set up a suitable dual pole cut off device along the power supply that is compliant with the installation rules. It should
completely cut off the power supply according to category III surcharge conditions (that is, with minimum contact openings of 3 mm);

•

make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are fitted with additional insulation

with respect to those of other electrical parts inside:

•set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage.

T

ools and materials

Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable r

egulations. The figure

shows some of the equipment installers will need.