“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”
“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”
1 Legend of symbols
This symbol tells you to read the section with particular care.
This symbol tells you that the sections concern safety issues.
This symbol tells you what to say to the end-users.
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2 Intended use and application
2.1 Intended use
The A1824 operator is designed to automate swing gates used in residential or condominium settings..
The use of this product for purposes other than those described above and installation executed in a manner other
than as instructed in this technical manual are prohibited.
2.2 Application
Length of gate leaf1 m1,5 m1,8 m
Weight of gate leaf250 kg215 kg200 kg
3 Reference Standards
The company CAME cancelli automatici s.p.a. is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental safeguarding certification. Came engineers and manufactures all of its products in Italy.
This product complies with the following standards: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.
4 Description
4.1 Gate Operator
This product is engineered and manufactured by CAME cancelli automatici s.p.a. and complies with current safety regulations.
Guaranteed 24 months if not tampered with.
The gearmotor is made up of two aluminium alloy half shells housing the Encoder gearmotor – which features an electric blocking
mechanism – and an epicyclical reduction system with endless screw.
4.2 Technical features
Control board power supply: 230V A.C. 50/60Hz
Motor power supply: 24V D.C.
Max draw: 4A
Power: 100W
Adjustable thrust:400÷2000N
Opening time (90°): Adjustable
Gear ratio: 1/36
Duty Cycle: Intensive use
Protection Rating: IP44
Weight: 7,5 kg
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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
4.3 Description of parts
A1824
1) Operator
2) Pilaster bracket
3) Gate bracket
4) Screw, bushing and nut for the pilaster
bracket
5) Bolt and nut for the gate bracket
6) Distanziale per perno attacco
4.4 Dimensions
1
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5
4
2
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5 Installation
Installation must be carried out by expert qualified personnel and in full compliance with current regulations.
5.1 Preliminary checks
(mm)
Before installing, do the following:
• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical
damage;
• Fit tubing to drain away any water leaks which may cause oxidation;
Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra
•
insulation as compared to the other conductive parts inside;
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving
parts;
• Make sure there is a mechanical stop for opening and closing.
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5.2 Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and
compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by
the installer.
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5.3 Cable list and minimum thickness
Connections
Type of
cable
Control panel power supply 230V
Motor power supply 24V3 x 1 mm
Flashing light2 x 0,5 mm
Photocell transmitters2 x 0,5 mm
Photocell receivers4 x 0,5 mm
FROR CEI
20-22
CEI EN
50267-2-1
Accessories power supply2 x 0,5 mm
Control and safety devices 2 x 0,5 mm
Length of cable
1 < 10 m
3G x 1,5 mm
2
2
2
2
2
2
2
Length of cable
10 < 20 m
3G x 2,5 mm
3 x 1,5 mm
2 x 1 mm
2 x 0.5 mm
4 x 0,5 mm
2 x 0,5 mm
2 x 0,5 mm
2
2
2
2
2
2
2
Length of cable
20 < 30 m
3G x 4 mm
3 x 2,5 mm
2 x 1,5 mm
2 x 0,5 mm
4 x 0,5 mm
2 x 1 mm
2 x 0,5 mm
2
2
2
2
2
2
2
AntennaRG58max. 10 m
N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the
basis of the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual
power draw and distances.
When connecting products that are not specified in this manual, please follow the documentation provided with said
products.
5.4 Standard installation
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1) A1824 operator
2) Control panel
3) Reception antenna
4) Flashing light
5) Selector switch
6) Photocells
7) Electric cable junction box
8) Mechanical gate stops
4
3
6
1
5
8
2
1
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
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7
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5.5 Installing the operator
The following illustrations are only examples, given that the space available for anchoring the operator and accessories
may vary from gate to gate. It is up to the installer, thus, to choose the most suitable solution.
Lay the corrugated tubing needed for the connections deriving from the junction box.
N.B. the number of tubes depends on the type of system and accessories employed.
Electric cable junction box
Warning: after establishing the best point to which you will secure the gate bracket, secure the bracket to the pillar and make sure
the quotas shown in the table below are met.
Note: by increasing measure B, the opening angle and gate speed are reduced, while the gearmotor thrust is increased. By
increasing the measure A, the opening angle and gate speed are increases, while the gearmotor thrust is decreased.
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Ideal securing
point
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Gate bracketPillar bracket
Opening
A
(mm)
B
(mm)
C
(mm)
90°13013060
120°13011050
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Assemble and weld the two parts of the pillar bracket. Secure the bracket to the point you have chosen with proper plugs and
screws or – if the pillar is made of metal – weld it on.
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Weld the gate bracket to the gate leaf making sure the quotas shown in the table are met.
Note: on non-metal gate leaves assemble and weld the two parts of the bracket and secure them with proper screws. Secure the
Insert the bushing (lubricated) into the pillar bracket’s hole. The bracket has holes that allow the opening angle to be changed.
Secure the tail joint to the bracket.
Bushing
Screw M8 x 35
Tail joint
Nut UNI 7474 M8
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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Insert the bushing into the head attachment pin.
Open the gate leaf and insert the pin into the gate bracket.
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Bushing
Attachment pin
Washer
Nut M12
Release the gearmotor (see paragraph on manual release), completely open the gate leaf, loosen the nuts of the opening
mechanical stop and position it up against the attachment pin, then secure it.
Close the gate leaf, loosen the nuts on the closing mechanical stop, place it up against the attachment pin, then secure it.
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
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5.6 Manual release of the gearmotor
Slide open the small door that protects the release, insert the tri-lobed key and turn it.
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5.7 Connecting to the control panel
For the electrical connection procedures, use the junction box and branching boxes.
ZL90 Control panel
Connecting the 24V d.c. delayed opening
gearmotor
Connecting the 24V d.c. delayed closing
gearmotor
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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Power
230V a.c. - 50/60 Hz
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5.8 Outward opening installation
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Opening
A
(mm)
B
(mm)
E
(mm)
90°130130720
Weld the extra bracket to that of the pillar, secure the extra
bracket to the pillar making sure the A and B quotas are
met as shown in the table.
Open the gate to a 90° arc, weld or secure using proper
screws the gate bracket making sure the E quota is met.
Secure the gearmotor to the brackets.
%
"
Extra bracket
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!
Gate bracket
Pillar bracket
Extra bracket
Connect the gearmotors to the panel as shown in the diagram.
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Power
230V a.c.
50/60 Hz
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Delayed
closing
action
Delayed
opening
action
.
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7 Safety instructions
Important safety instructions
This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The
manufacturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses.
Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in
motion.
Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.
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Do not allow children to play or loiter within the opening/closing arc of the operator.
Keep remote controls and any other command device out the reach of children, to prevent operator from being activated by
accident.
In the event of anomalous behaviour, stop using the operator immediately.
Danger of crushing hands
Danger of crushing feet
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Danger! High voltage
No transit during operation
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
8 Maintenance
8.1 Periodic maintenance
Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells;
check that the safety devices work properly; remove any obstructions.
We suggest checking the state of lubrication and tightness of the anchoring screws on the operator.
To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator inverts
the motion or stops, the photocells are working properly.
This is the only maintenance procedure to be carried out with the power source connected.
Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate movement.
To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the
devices.
In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram.
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Make sure there are no plants within the photocell’s beam, and that the gate motion is free of any obstacles.
8.2 Trouble shooting
MALFUNCTIONSPOSSIBLE CAUSESCHECK AND REMEDIES
The gate will not
open nor close
The gate opens but
will not close
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
The Flashing light
does not work
• There is no power
• The gearmotor is released
• The transmitter’s batteries are run down
• The transmitter is broken
• The stop button is either stuck or broken
• The opening/closing button or the selector switch are stuck
• The photocells are engaged• Check that photocells are
• The bulb is burnt• Call assistance
• Check that the power is up
• Call assistance
• Replace batteries
• Call assistance
• Call assistance
• Call assistance
clean and in good working
order
• Call assistance
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Periodic maintenance log for end-user (every 6 moths)
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DateNotes
Signature
8.3 Extra-ordinary maintenance
The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specialised firms.
N.B.: Any extraordinary maintenance must be performed by specialised technicians.
Extra-ordinary maintenance log
Installer’s stampOperator name
Date of job
Tec hnician’s s ignature
Requester’s signature
Job performed _____________________________________________________________________________________
________________________________________________________________________________________________
Installer’s stampOperator name
Date of job
Tec hnician’s s ignature
Requester’s signature
Job performed _____________________________________________________________________________________
________________________________________________________________________________________________
Installer’s stampOperator name
Date of job
Tec hnician’s s ignature
Requester’s signature
Job performed _____________________________________________________________________________________
________________________________________________________________________________________________
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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Installer’s stampOperator name
Date of job
Tec hnician’s s ignature
Requester’s signature
Job performed _____________________________________________________________________________________
________________________________________________________________________________________________
Installer’s stampOperator name
Date of job
Tec hnician’s s ignature
Requester’s signature
Job performed _____________________________________________________________________________________
________________________________________________________________________________________________
9 Phasing out and disposal
CAME cancelli automatici s.p.a. employs a UNI EN ISO 14001 certified and compliant environmental protection system
at its plants, to ensure that environmental safeguarding.
We ask you to keep protecting the environment, as CAME deems it to be one of the fundamental points of its market operations
strategies, by simply following these brief guidelines when disposing.
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DISPOSING THE PACKING MATERIALS
The packing components (cardboard, plastic, etc.) are solid urban waste and may be disposed of without any particular
difficulty, by simply separating them so that they can be recycled.
Before actions it is always advisable to check the pertinent legislation where installation will take place.
DO NOT DISPOSE OF IN NATURE!
DISPOSING OF THE PRODUCT
Our products are made using different types of materials
The majority of them (aluminium, plastic, iron, electric cables) can be considered to be solid urban waste
They may be recycled at authorised firms
Other components (electrical circuit board, remote control batteries etc.) may contain hazardous waste.
They must, thus, be removed and turned in to licensed firms for their disposal.
Before acting always check the local laws on the matter.
DO NOT DISPOSE OF IN NATURE!
10 Conformity declaration
MANUFACTURER’S DECLARATION OF CONFORMITY
CAME Cancelli Automatici S.p.A.
via Martiri della Libertà, 15
Declares under its own responsibility that the equipments for automatic garage doors and gates listed
below:
A1824
… comply with the National Law related to the following European Directives and to the
applicable parts of the following Standards.
IRECTIVES ---
--- D
98/37/CE - 98/79/CE M
98/336/CEE - 92/31/CEE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
73/23/CEE - 93/68/CE LOW VOLTAGE DIRECTIVE
89/106/CEE CONSTRUCTION PRODUCTS DIRECTIVE
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
ACHINERY DIRECTIVE
Pursuant to annex II B of the Machinery Directive 98/37/EC
--- STANDARDS ---
EN 13241-1 EN 12635 EN 61000-6-2
EN 12453 EN 12978 EN 61000-6-3
EN 12445 EN 60335-1
IMPORTANT WARNING!
Do not use the equipment specifi ed here above, before completing the full installation
In full compliance with the Machinery Directive 98/37/EC
MANAGING DIRECTOR
Mr. Andrea Menuzzo
Reference code to request a true copy of the original: DDF B EN A001C