Cal Spas Woodcrest Series, Woodcrest Owner's Manual

Contents

Delivery and Set-up

General Safety Precautions . . . . . . . . . . . . . . . .1

Delivery and Set-Up. . . . . . . . . . . . . . . . . . . . . . .1

Planning the Best Location for Your Gazebo . .1

Preparing a Good Foundation . . . . . . . . . . . . . .1

Assembly Basics . . . . . . . . . . . . . . . . . . . . . . . . .2

Tools and Materials . . . . . . . . . . . . . . . . . . . . . . .2

Savannah Octagon Gazebo Assembly

Order of Assembly. . . . . . . . . . . . . . . . . . . . . . . .3

Step 1: Wall Panel Assembly . . . . . . . . . . . . . . .4

Step 2: Composition Roof Assembly. . . . . . . . .5

Savannah Rectangle Gazebo Assembly

Order of Assembly. . . . . . . . . . . . . . . . . . . . . . . .6

Step 1: Wall Panel Assembly . . . . . . . . . . . . . . .7

Step 2: Roof Frame Assembly . . . . . . . . . . . . . .8

Step 3: Roof Panel Installation . . . . . . . . . . . . . .9

Step 4: Roof Installation . . . . . . . . . . . . . . . . . .10

Appendix

Cleaning and Maintenance . . . . . . . . . . . . . . . .11

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . .11

Replacement Parts. . . . . . . . . . . . . . . . . . . . . . .12

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2007 Warranty Information . . . . . . . . . . . . . . . .24

Copyright 2006 - 2007 California Acrylic Industries, Inc. All rights reserved. Duplication without
written consent is strictly prohibited.

Cal Spas™ and Cal Enclosures™ are registered trademarks.
Due to continuous improvement programs, all models, operation, and/or specifi cations are

subject to change without prior notice.

CONTACT INFORMATION
For customer service, please contact

your authorized dealer immediately. If
you need additional information and/
or assistance, please contact:

C.A.I. Customer Service Department
1462 East Ninth Street
Pomona, CA 91766.

LTR20071015, Rev. A
11/5/06

Toll Free: 1-800-CAL-SPAS
Fax: [phone]

Delivery and Set-up

General Safety Precautions

Delivery and Set-up

Carefully read and follow all safety
instructions.

When installing and assembling your gazebo,

1.
it is recommended that two or more people be
involved.

Do not use the unit during an electrical storm.

2.
Do not climb on top of the gazebo. While the

3.
gazebo is made out of high-quality wood and
is extremely durable, it is not meant to support
weight. In addition, falling off of the gazebo while
climbing on it can result in serious injury or death.

Do not attempt any repair without consulting the

4.
manufacturer fi rst. Unauthorized repairs will void
the manufacturer’s warranty (within the fi rst 90
days).

Delivery and Set-Up

Your Cal Enclosures retailer can help you with
foundations and more. Your retailer has a wealth of
information and experience about how to get the most
out of your gazebo. Your gazebo retailer also has a full
line of accessories that are engineered to compliment
your gazebo.

Planning the Best Location for
Your Gazebo

Most cities and counties require permits for exterior
construction and electrical circuits. In addition, some
communities have codes requiring residential barriers
such as fencing and/or self-closing gates on property
to prevent unsupervised access to the property by
children under the age of fi ve. Your dealer can provide
information on which permits may be required and how
to obtain them prior to the delivery of your equipment.

The following are some of the things that you will need
to consider when determining the placement of your
new gazebo.

Consider How You Will Use Your Gazebo

How you intend to use your gazebo will help you
determine where you should position it. For example,
will you use your gazebo for recreational purposes?
If your gazebo is mainly used for family functions, be
sure to leave plenty of room around it for activity.

Consider Your Privacy

In a cold weather climate, bare trees won’t provide
much privacy. Think of your gazebos surroundings
during all seasons to determine your best privacy
options. Consider the view of your neighbors as well,
when you plan the location of your gazebo.

Provide A View With Your Gazebo

Think about the direction you will be facing when sitting
in your gazebo. Do you have a special landscaped area
in your yard that you fi nd enjoyable? Perhaps there is
an area that catches a soothing breeze during the day
and lovely sunset in the evening. Consider these things
when you plan your location.

Preparing a Good Foundation

Your gazebo needs a solid and level foundation. The
area that it sits on must be able to support the weight
of the gazebo and the occupants who use it. If the
foundation is inadequate, it may shift or settle after the
gazebo is in place, causing stress that could DAMAGE
YOUR GAZEBO.

Place the gazebo on an elevated foundation (preferably
a 3” concrete slab). Be sure that the concrete slab is
at least 12” wider than the outside dimension on the
gazebo.

If you are installing a spa on an elevated wood

•
deck or other structure, we strongly recommend
that you consult a structural engineer or contractor
to ensure the structure will support the weight of
150 Lbs./ sq. ft.

It is strongly recommended that a qualifi ed,

•
licensed contractor prepare the foundation for your
spa.

2007 Woodcrest Series Gazebo Owner’s Manual Page 1

LTR20071040, Rev. A

Delivery and Set-up

Upon delivery of your new Cal Spa, notify the

Size Specifi cations
Model Length Width

Ponderosa Gazebo 8’ 8’
Savannah Wall Gazebo 12’ 8’

10’ 10’
12’ 10’
16’ 10’
12’ 12’
16’ 12’
10’ (Octagon) 10’
12’ (Octagon) 12’
15’ (Octagon) 15
18’ (Octagon) 18’

2.
installation crew that you have determined where
you want the spa located.

After the spa has been installed and is operating,

3.
the assembly of the your new gazebo may begin.

Important: This gazebo is a free-standing unit. As with
any structure, it is critical that all the main support posts
be plumb (vertically level). If the fi rst main support post
is not plumb, then the entire gazebo will be misaligned.
The best way to keep the structure level is to use a
level after each time an item is attached or tightened.
This will ensure that after each major step is taken, the
gazebo remains level.

Tools and Materials

For all gazebos, regardless of model, it is
recommended that the foundation extend beyond the
dimension of the gazebo. For example, if the gazebo
you purchased is 12’x12’, you will want your foundation
to be 14’x14’. The reason for this is because it will be
easier to maintain the area around the gazebo (mowing
the lawn, edging, etc.) without damaging or scarring
the gazebo. Also, in doing this, you will eliminate any
potential problems, foundation-wise, in the future.

Utility knife 25’ tape measure
Cordless drill 100’ extension cord
Electric drill Phillips-head drill tips
1/8” pilot hole drill bit 9/16” socket
Slotted-head drill tips Sandpaper (various grades)
Redwood stain Wood putty

Assembly Basics

The following will tell you how to assembly your
gazebo. If you have any questions, problems with
material and/or parts, please contact your local retailer.

NOTE: It is strongly advised that you have a licensed
professional install the foundation for your new gazebo.
It is imperative that the foundation is level, as any
damage that occurs due to an uneven foundation is not
covered by the warranty.

When assembling the gazebo, the owner must
determine what is the gazebo going to cover. If you
plan to use it as a cover for patio furniture, then you
can place the gazebo wherever you want it.

If the gazebo is going to cover a spa, we recommend
that the spa be located in the center of the slab (for
weight distribution) with the gazebo main supports
mounted to the concrete at each of the four corners.

Prior to delivery of your new Cal Spa, we

1.
recommend that you determine where your spa will
be placed. For example: if you are going to center
your spa on the concrete slab, take measurements
that will enable you to determine where the edges
of the spa will be located. When done, mark the
corner locations.)

Gray wash stain Rags
1/2” ratchet and impact drill
1/2” carbide drill bit (masonry bit)

Page 2 2007 Woodcrest Series Gazebo Owner’s Manual
LTR20071040, Rev. A

Savannah Octagon Gazebo Assembly

Savannah Octagon Gazebo Assembly

Order of Assembly

Whether you assemble your gazebo yourself or hire someone to do it, your new gazebo needs to be assembled
in a specifi c order. Our Cal Enclosures professionals have determined through their experience that this is the
easiest way to assemble your gazebo.

2007 Woodcrest Series Gazebo Owner’s Manual Page 3

LTR20071040, Rev. A

Savannah Octagon Gazebo Assembly

Step 1: Wall Panel Assembly

The assembly instructions contained in this manual
are for the Savannah Octagon Gazebo that
measures 18’x18’. The assembly instructions will
be the same for the 10’x10’, 12’x12’ and 14’x14’
models. The only difference in the assembly of these
three models is the amount of steps the owner must
perform. Follow the written steps in conjunction with
the fi gures that are shown.

All wall panels are pre-assembled at the factory
before being shipped. The smooth side of each wall
panel should be facing the inside of the gazebo.
Check the parts list that came with your gazebo and
make sure that all the parts are present.

Stand panels up vertically with the fl ush side of

1.
the panel facing inward (fi t panels together as
shown in Figure A.

Drill holes in all 2”x4” boards. The holes have

2.
already been drilled for the wall panels. Line
up the holes and mark the 2”x4” and drill
accordingly.

Insert the provided drywall screws into the pre-

3.
drilled holes and tighten with a phillips-head
screwdriver (Figure B).

Repeat this step until wall panel assembly is

4.
complete (Figure C).

Using drywall screws to attach the corbels, as

5.
shown in Figure C.

Page 4 2007 Woodcrest Series Gazebo Owner’s Manual
LTR20071040, Rev. A

Savannah Octagon Gazebo Assembly

Step 2: Composition Roof Assembly

Check the parts list that came with your gazebo
and make sure that all the parts are present. Also,
please follow the written steps in conjunction with
the fi gures that are shown.

Lay the 8-sided main roof support section fl at

1.
on the ground. Referring the Figure A, attach
the roof support boards to the 8-sided main
roof support.

With the assistance of another person, place

2.
the roof frame assembly onto the assembled
wall panels. There is a notch at each corner
of the wall panel assembly (8 total). Place the
roof frame in these notches and secure with
drywall screws (Figure A).

Place the 4-sided roof tiles (8 total) in the

3.
corresponding positions on the roof frame
(narrow end on top, wide end on the bottom).
Make sure each roof tile is centered on each
support before securing. Secure using drywall
screws (Figure B). Repeat this step until the
roof frame is completely covered.

Attach each ridgecap with drywall screws

4.
(Figure B). Repeat this step until each roof
joint is covered with a ridgecap.

With the aid of a ladder, place the copula on

5.
top of the fi nished gazebo. Using the drywall
screws, attach the copula to the roof frame
(Figure C).

2007 Woodcrest Series Gazebo Owner’s Manual Page 5

LTR20071040, Rev. A

Savannah Rectangle Gazebo Assembly

Savannah Rectangle Gazebo Assembly

Order of Assembly

Whether you assemble your gazebo yourself or hire someone to do it, your new gazebo needs to be assembled
in a specifi c order. Our Cal Enclosures professionals have determined through their experience that this is the
easiest way to assemble your gazebo.

Page 6 2007 Woodcrest Series Gazebo Owner’s Manual
LTR20071040, Rev. A