Cal Spas Portable Spas User Manual

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LTR20091001, Rev. A

12/15/08

Read This First!

Important Safety Instructions..................3

Basic Spa Information........................3

Preparing for Your New Portable Spa

Planning the Best Location....................5

Preparing a Good Foundation .................5

230 Volt Electrical Installation..................6

RCD Wiring Diagram .........................8

Gas Heater Hook-up .........................9

Filling and Powering Up Your Portable Spa .....11

Operating Your Spa

6105 and 6205 Electronic Control Operation ....12

8005 and 9005 Electronic Control Operation ....15

Auxiliary Control Operation ..................19

Wireless Spa Monitor .......................19

Adjustable Jets ............................19

Diverter Knobs .............................20

Air Venturis................................20

Adjustable Therapy System™ ................20

Multi-Colored Spa Light Operation ............21

Aromatherapy..............................21

Chemical Descriptions ......................24

Traditional Chemical Start Up.................26

Bromine Clear Water Plan....................26

Chlorine Clear Water Plan....................27

Ozonator Clear Water Plan ...................27

Bromine Generator Clear Water Plan...........28

Maintenance Schedule ......................29

Cleaning and Maintenance

Removing and Reseating the Pillows ..........30

Spa Cover .................................30

Draining Your Portable Spa...................31

Winterizing (Cold Climate Draining)............31

Cleaning the Cover, Shell and Pillows..........32

Cleaning and Replacing the Filter .............33

Using the Entertainment System

Operating the CD Player .....................34

Raising and Lowering the 20” TV..............34

Playing a Movie ............................34

Using the iPod Docking Station ...............35

Using the Universal Remote Control ...........35

Programming the Universal Remote Control ....36

Waterfalls .................................21

Water Quality Maintenance

Cal Spas Clear Water Plan ...................22

Alternative Sanitation Options ................22

Before You Begin ...........................22

Chemical Safety ............................23

Cal Spas™, Adjustable Therapy System™, ATS™, Bio-Clean™, Cal Zone Quest 2000™, Cal Premium™, Cal Select™, Cal Stone™, Ultimate Fitness Spa Series™, and XL Heat Exchanger™ are registered trademarks.

Due to continuous improvement programs, all models, operation, and/or specications are

subject to change without prior notice.

LTR20091001, Rev. A 12/15/08

Appendix

Replacement Parts..........................37

Keeping Fit with your Cal Spa ................47

Cal Spas™ Chemicals.......................49

2009 Warranty..............................50

CONTACT INFORMATION For customer service, please contact

your authorized dealer immediately. If you need additional information and/or assistance, please contact:

LMS Customer Service Department 1462 East Ninth Street Pomona, CA 91766.

Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

Read This First!

Important Safety Instructions

When installing and using this electrical equipment, always follow basic safety precautions. Following these

instructions will help make your rst spa session a

pleasurable one.

READ AND FOLLOW ALL INSTRUCTIONS

A licensed electrician may be required to upgrade your standard receptacle and/or circuit breaker.

DANGER -- RISK OF ACCIDENTAL DROWNING:

Do not allow children to be in or around a spa unless a responsible adult supervises them. Keep the spa cover on and locked when not in use. See instructions enclosed with your cover for locking procedures.

DANGER -- RISK OF INJURY: The suction ttings

in this spa are sized to match the specic water ow

created by the pump. Should the need arise to replace

the suction ttings, or the pump, be sure the ow rates

are compatible. DANGER -- RISK OF INJURY: Never operate the

spa if the suction tting or lter baskets are broken or

missing. DANGER -- RISK OF INJURY: Never replace a suction

tting with one that is rated less than the ow rate marked on the original suction tting.

DANGER -- RISK OF ELECTRIC SHOCK: Install the spa at least 1.5 meters from all metal surfaces. As an alternative, a spa may be installed within 1.5 meters of metal surfaces if each metal surface is permanently bonded by a minimum #8 AWG solid copper conductor to the outside of the spa’s control box.

DANGER -- RISK OF ELECTRIC SHOCK: Do not permit any external electrical appliances, such as lights, telephones, radios, televisions, and etc., within 1.5 meters of the spa. Never attempt to operate any electrical device from inside the spa. This does not apply to lights, stereos and televisions that are built in to the spa as factory options from Cal Spas™.

WARNING – RISK OF INJURY

The spa water should never exceed 40˚C. Water temperatures between 38˚C and 40˚C are considered

safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.

High water temperatures have a high potential for causing fetal damage during pregnancy. Women who are pregnant, or who think they are pregnant, should always check with their physician prior to spa usage.

The use of alcohol, drugs or medication before or during spa use may lead to unconsciousness, with the possibility of drowning.

Persons suffering from obesity, a medical history of heart disease, low or high blood pressure, circulatory system problems or diabetes should consult a physician before using the spa.

Persons using medications should consult a physician before using the spa since some medications may induce drowsiness while others may affect heart rate, blood pressure and circulation.

Hyperthermia Danger

Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the internal

temperature of the body reaches a level 2˚C to 4˚C above the normal body temperature of 37˚C. While hyperthermia has many health benets, it is important

not to allow your body’s core temperature to rise above

39.5˚C. Symptoms of excessive hyperthermia include

dizziness, lethargy, drowsiness and fainting. The effects of excessive hyperthermia may include:

Failure to perceive heat• Failure to recognize the need to exit spa or hot tub• Unawareness of impending hazard• Fetal damage in pregnant women• Physical inability to exit the spa• Unconsciousness•

WARNING: The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.

Basic Spa Information

The following operating and maintenance instructions are very important and must be followed carefully. With the proper care and maintenance, your Cal Spa will provide you with years of satisfaction and performance.

Do not be afraid to push buttons or turn knobs to learn about your new Cal Spa, as it is built with quality materials and excellent craftsmanship.

Your new Cal Spa has been engineered with a highpowered water pump that pushes water through various therapy jets, which will relax even the tightest muscles.

2009 Portable Spa Owner’s Manual Page 3

LTR20091001, Rev. A

Read This First!

In addition to the water pressure, you can add air into the spa water with air venturi handles located seat-side that increase the intensity of your massage.

The ltering of this spa is very important. It will minimize

cleaning time and the amount of chemicals needed to keep your spa water balanced. The two daily pre-

programmed lter cycles of two hours in duration can be

increased to six hour cycles if the need arises. This can be accomplished through the topside control panel.

IMPORTANT: Keep the spa covered when not in use!

Covered spas use less electricity while maintaining • a set temperature.

Covering your spa will protect your spa’s nish from •

the sun’s ultraviolet rays. You are required to keep the spa covered to maintain •

warranty coverage. Covering your spa helps prevent children from •

drowning in the spa.

Your new Cal Spa comes equipped with an electric heater. Following the directions listed below will ensure

the most efcient operation:

NOTE: This method is only for spa usage under two hours a week.

Keep the spa’s operating temperature 3˚C below the •

desired usage temperature when not in use. One or two hours before use, set the temperature to the desired temperature.

If the spa usage exceeds two hours a week, the set • temperature should remain at the desired usage temperature.

The air venturis should be used sparingly. When • open, water temperature drops quite rapidly and can also dissipate chemicals.

Allowing the water temperature to lower more than 6˚C

below the desired usage temperature and reheating it prior to usage will cause the heater to operate longer than it normally would maintaining the desired temperature. Doing this will increase your operating cost and makes your heater work more than necessary.

The lter needs to be cleaned or changed on a regular

basis. This process takes only a few minutes and the result is increased water clarity and equipment longevity.

Water level is very important to the operation of your spa. If the water level is too low or too high, your spa will not operate properly. The water level should be to the middle of the skimmer area when the spa is not being used.

We recommend that your spa water be changed every

4 to 6 months. You may nd the need to change your

spa water more frequently with heavy use. When empty, your spa should be cleaned with a non-abrasive cleaner, such as Cal Spas™ All Surface Cleaner, and then rinsed thoroughly.

See the section “Cleaning and Maintaining Your Spa” for instructions on draining your spa.

When lling your spa, always ll through the skimmer lter canister. Use only regular tap water.

WARNING: DO NOT USE SOFT WATER.

Page 4 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Preparing for Your New Portable Spa

Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your Cal Spa™.

Planning the Best Location

Here are some of the things that you will need to consider when determining where to place your new spa.

Safety First

Do not place your spa within 3 meters of overhead power lines.

Consider How You Will Use Your Spa

How you intend to use your spa will help you determine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family recreation, be sure to leave plenty of room around it for activity. If you will use it for relaxation and therapy, you’ll probably want to create

a specic mood around it.

Plan for Your Environment

If you live in a region where it snows in the winter or rains frequently, place the spa near a house entry. By doing this, you will have a place to change clothes and not be uncomfortable.

Consider Your Privacy

In a cold-weather climate, bare trees won’t provide much privacy. Think of your spa’s surroundings during all seasons to determine your best privacy options. Consider the view of your neighbors as well when you plan the location of your spa.

Provide A View With Your Spa

Think about the direction you will be facing when sitting in your spa. Do you have a special landscaped area in

your yard that you nd enjoyable? Perhaps there is an

area that catches a soothing breeze during the day or a lovely sunset in the evening.

Keep Your Spa Clean

In planning your spa’s location, consider a location where the path to and from the house can be kept clean and free of debris.

Prevent dirt and contaminants from being tracked into your spa by placing a foot mat at the spa’s entrance where the bather’s can clean their feet before entering

your spa. You may also consider keeping a small water-

lled basin nearby for bathers to rinse their feet before

enter your spa.

Allow For Service Access

Make sure the spa is positioned so that access to the equipment compartment and all side panels will not be blocked.

Many people choose to install a decorative structure around their spa. If you are installing your spa with any type of structure on the outside, such as a gazebo, remember to allow access for service. It is always best to design special installations so that the spa can still be moved, or lifted off the ground.

Preparing a Good Foundation

Your spa needs a solid and level foundation. The area that it sits on must be able to support the weight of the spa and the occupants who use it. If the foundation is inadequate, it may shift or settle after the spa is in place, causing stress that could damage your spa shell

or nish.

Damage caused by inadequate or improper foundation support is not covered by the warranty. It is the responsibility of the spa owner to provide a proper foundation for the spa. We strongly recommended that

you have a qualied, licensed contractor prepare the

foundation for your spa. Place the spa on a level foundation (preferably a 10 cm

concrete slab). If you are installing the spa indoors, pay

close attention to the ooring beneath it. Choose ooring

that will not be damaged or stained. If you are installing your spa on an elevated wood deck

or other structure, consult a structural engineer or a contractor to ensure the structure will support the weight of 68 kg per square foot.

Your Cal Spas™ retailer can help you with your foundation and more. Your retailer has a wealth of information and experience about how to get the most out of your spa and can provide you with a full line of accessories that are designed to compliment your spa and increase your enjoyment.

2009 Portable Spa Owner’s Manual Page 5

LTR20091001, Rev. A

Preparing for Your New Portable Spa

230 Volt Electrical Installation

All 230V spas must be permanently connected (hardwired) to the power supply. These instructions describe the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury.

This is the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty. See the wiring diagram on page 8.

The electrical wiring of this spa must meet the requirements of any applicable local, state, and federal codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.

RCD and Wiring Requirements

The power supplied to the spa must be on a dedicated RCD protected circuit with no other appliances or lights sharing the power.

Use copper wire with THHN insulation. Do not use aluminum wire.

Use the table below to determine your GFCI and wiring requirements.

When wires larger than #6 AWG are required, install a junction box near the spa and use #6 AWG wire between the junction box and the spa.

Wire runs over 26 m must increase wire gauge to the next lower number. For example: A normal 50 amp RCD with four #8 AWG copper wires run over 26 m would require you to go to four #6 AWG copper wires.

Testing the RCD Breaker

Test the RCD breaker prior to rst use and periodically

when the spa is powered. To test the RCD breaker follow these instructions (spa should be operating):

Press the TEST button on the RCD. The RCD will 1. trip and the spa will shut off.

Reset the RCD breaker by switching the breaker 2. to the full OFF position, wait a moment, then turn the breaker back on. The spa should have power again.

Spa Model GFCI Required Wires Required

All 230V spas except Ultimate Fitness

Spas with the 6205 control box One 32 amp RCD or two 16 amp

Fitness 2400 spa with one 5.5 kW heater

Fitness 2400 with 8.5 kW heater (optional) and Fitness 2500 spa

Fitness 4700 spa Service 1 (swim side): One 32

One 32 amp RCD or two 16 amp RCDs

RCDs One 32 amp RCD or two 16 amp

RCDs Service 1: One 32 amp RCD or

two 16 amp RCDs Service 2: One 32 amp RCD or

two 16 amp RCDs

amp RCD or two 16 amp RCDs Service 2 (swim side): One 32

amp RCD or two 16 amp RCDs Service 3 (spa side): One 32

amp RCD or two 16 amp RCDs

Three #10 AWG copper wires

Four #10 AWG copper wires

Service 1: Three #10 AWG copper wires Service 2: Two #10 AWG copper wires

Service 1: Three #10 AWG copper wires Service 2: Two #10 AWG copper wires Service 3: Three #10 AWG copper wires

Page 6 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Preparing for Your New Portable Spa

Electrical Installation for 8.5 kW Heater

This applies to Ultimate Fitness spas with the 8.5 kW heater only. Two electrical services are required to heat the swim side of the

Fitness Spa.

2009 Portable Spa Owner’s Manual Page 7

LTR20091001, Rev. A

Preparing for Your New Portable Spa

RCD Wiring Diagram

RCD Device

Page 8 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Preparing for Your New Portable Spa

Gas Heater Hook-up

Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa. This option may be purchased separately from your local distributor.

Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal regulations. The electrical and gas installation must be performed by contractors and approved by a local building / electrical inspector. Failure to do so may void your warranty.

All Ultimate Fitness Series spas are plumbed with a gas heater ready union located inside the cabinet at either the

front or rear, depending on the model. (See the gures below and on the next page.) Properly installed, they can be

attached to an external gas heater. Customers are responsible for creating openings in the panel to accommodate the lines and wiring. The gas heater should be located not less than 3m and no more than 7.6m away from the spa.

To connect the plumbing for an external gas heater:

Disconnect the ready union.1. Cut off both sides of the union and discard it.2. Create two 6.35 cm diameter holes through the spa panel.3. Use two 5 cm (2”) couplings to connect the hoses to 3m - 4.5m 5 cm (2-3/8”) diameter PVC lines.4. Connect PVC lines to the gas heater. 5.

2009 Portable Spa Owner’s Manual Page 9

LTR20091001, Rev. A

Preparing for Your New Portable Spa

Page 10 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Preparing for Your New Portable Spa

Filling and Powering Up Your Portable Spa

Never ll your spa with soft water. Soft water makes it

impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm

the nish of the spa and void your warranty.

Once the spa has been placed on an approved 1. surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa. Ensure that these connections are secure and that they did not loosen during shipment.

If equipped, open all gate valves in the equipment 2. area. Before operating the spa, these valves must be in the UP or OPEN position.

Remove the lter basket and cartridge from skimmer/3.

lter canister.

Place a garden hose in the skimmer/lter canister 4.

and ll your spa with regular tap water to the proper

water level (halfway up the skimmer area). (For owners of the automatic bromine generator) 5.

Make sure the dial on the face of the bromine generator unit is turned to the OFF position.

Open the air relief valve (located next to the two 6.

lters, if equipped) after the air bubbles stop coming

out of it. Close the valve hand-tight.

Once the water is at the correct level and air is bled, 7. turn on the power at the RCD breaker.

NOTE: When the power is turned on to the spa, it

will perform a diagnostic check for approximately ve

minutes. When the diagnostic is complete, the spa

will automatically operate at lter speed and continue

heating until the spa water temperature reaches the

default temperature of 37.5˚C.

If no water is owing when the pump is running 8.

there could be an air pocket at the suction side of the pump. Shut off power to the spa and loosen the pump union on the suction side of the pump to bleed the air. When air is bled, turn power back on.

Re-install the lter and the lter basket into the 9.

skimmer/lter canister.

The spa is now ready for use. NOTE: Never run the spa with the gate valves closed

or without water circulating for long periods of time. Be

careful not to over-tighten the plumbing ttings.

2009 Portable Spa Owner’s Manual Page 11

LTR20091001, Rev. A

Operating Your Spa

6105 and 6205 Electronic Control Operation

Initial Start up

When rst powered up, it will automatically revert

to Priming mode. A Pr on the topside display will indicate this. Priming mode will be active for less

than ve minutes at which time the heater will

be activated and the water temperature will be maintained in Standard mode. The spa will heat to 37.5°C at start up until the set temperature is changed as described below.

Temperature Adjustment

(Range 26°C to 40°C)

The electronic control panels display the actual water temperature in degrees Celsius. The displayed temperature will only be current after the pump has been running for at least 2 minutes.

To display the temperature that the spa is set to:

Press the Temp button. The temperature •

setting will ash.

While the display is ashing, each time you press •

Temp button, the set temperature will change up or down one degree.

If the desired temperature is opposite of the direction • each press of the button is making, release button,

allow display to stop ashing and then press Temp

button to change temperature the other direction.

Standard, Economy and Sleep Heating Modes

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in standard heating mode.

St will light briey on the main display. In this mode, •

the heating system will automatically maintain the set spa temperature. In the economy-heating mode,

the heating system will only activate during ltration

times. Ec will display solid if temperature is not current •

and will alternate with spa temperature if measured temperature is current.

Economy mode will heat the water to the set • temperature while Sleep mode, indicated by a SL on the main display, will also only activate the heater

during the ltering cycles but will only heat the water

to within 10°C of the set temperature. Like Economy mode, SL will display solid when temperature is not current and will alternate with actual temperature when it is current.

NOTE: Displayed temperature will only be current after the pump has been running for at least two minutes.

Switching Modes

Press Temp button followed by the Light button.• Press the same sequence to switch to the next •

mode.

Jets

Press the Jets button:

Once to activate low speed pump.• Twice to activate high speed.• Three times to return to turn pump off.•

Page 12 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Operating Your Spa

Light

Press the Light button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the Light button and will turn on and off with the spa light.

Option

Press the Option button to turn on the pump 2 on. Press it once again to turn off the pump 2 off.

Automatic Time outs

These features will automatically turn themselves off during periods of continuous use:

Low speed pump After 4 hours• High speed pumps After 15 minutes• Optional circulation pump After 15 minutes• Optional turbo After 15 minutes• Spa light After 15 minutes•

Diagnostic Messages

Setting Filtration Cycles

Your spa is programmed to lter twice a day. The rst

cycle will begin 6 minutes after the spa is turned on and the second cycle 12 hours later. The factory has programmed the cycle to last for 2 hours but this can be switched to 4, 6, or 8 hours depending on your requirements. To set

ltration time, turn off the power to the spa at the time of day you would like one of the ltration cycles to begin

then turn back on after 30 seconds. When power has been restored, press the “Temp” button then the “Jets”

button. Press “Temp” button again to change the ltering

cycle duration. When desired duration is selected press the “Jets” button to exit.

At the beginning of each ltering cycle the Turbo system

will run for approximately 30 seconds. The low speed

pump will run for the duration of the ltering cycle and if

an Ozone system is installed it will be activated. During

ltering, “FC” will appear on the main display.

Message Meaning

-- Spa temperature is unknown. After pump has been running for 2 minutes temperature will be displayed.

HH Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! One sensor has detected

118˚F (48˚C) at the heater. Remove the spa cover and allow spa to cool below 107˚F (42˚C). Press

any button on the topside display to reset spa. If spa will not reset after spa has cooled, turn off power for approximately 30 seconds and then turn power back on. If display message is repeated then shut the power off to the spa and call your dealer or service organization.

OH Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has reached 110˚F

(43˚C), remove the spa cover to cool the water. At 107˚F (42˚C), the spa should reset itself. If the

spa does not reset, then shut the power off to the spa, wait 30 seconds and restore power to spa. If display message is repeated then shut the power off to the spa and call your dealer or service organization.

IC A possible ice condition exists within the spa. No action is required, the pump will automatically

activate.

SA or Sb Spa is shut down. Spa has detected that one of the sensors is not operating properly. One of these

may display briey during overheat then disappear when overheat situation has been resolved. Call

your dealer or service organization if message does not go away.

Sn Sensor (Spa is shut down). The high limit or water temperature sensors are not working correctly.

Call your dealer or service organization.

HL A difference in readings between temperature sensors has been detected indicating a possible

water ow problem. Make sure spa is lled to proper level and that pumps are primed (water is owing). Also check to make sure lter cartridges are clean. If message does not reset, call your

dealer or service organization.

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Operating Your Spa

LF This will display on the 5th occurrence of the “HL” message in 24 hours indicating a persistent ow

problem. The heater will be shut down but other functions will continue to operate. Follow “HL” message actions then press any button to reset.

dr Insufcient water ow through the heater has been detected. Spa will be shut down for 15 minutes.

Check water level and ll spa if water level is low. Make sure pumps are primed (water is owing) and lter cartridges are clean. Press any button to reset or wait 15 minutes and spa will automatically

reset. If message does not reset, call your dealer or service organization.

dY Insufcient water level detected in heater. This will display on the 3rd occurrence of “dr” message.

Follow directions for “dr” message and press any button to reset spa. Spa will not automatically reset when “dY” is displayed.

Sf Safety Suction System (Spa is shut down). The display will show “Sf” as soon as the vacuum switch

closes. All functions will turn off and the system will be disabled until a panel button is pressed.

ST Indicates heater is in standard mode Ec Indicates heater is in economy mode SL Indicates heater is in sleep mode

Page 14 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

8005 and 9005 Electronic Control Operation

When rst powered up, the

electronic system will perform a self-diagnostic check and then it will automatically heat to and maintain a temperature

of 37.5˚C until you change the

set temperature as listed in the “Temperature Adjustment” section below.

These instructions will describe features and options that your particular spa may not be equipped with.

Initial Start-up

When your spa is rst powered up, it displays some conguration codes and then goes into priming mode

(Pr will appear on the display panel). This mode lasts up to four minutes and then the spa begins to heat to its pre

-programmed temperature of 37.5˚C. You can exit the

priming mode early by pressing UP or DOWN buttons.

Temperature Adjustment (26.0˚C - 40.0˚C)

The start-up temperature is set at 37.5˚C. The last

measured temperature is constantly displayed on the control panel. Note that the last measured spa temperature is displayed. The displayed temperature will be updated when the pump has been running for at least two minutes.

Press the UP or DOWN buttons once to display the set temperature. Each time either button is pressed again, the set temperature will increase or decrease depending on which button is pressed. After three seconds, the control panel will automatically display the last measured spa temperature.

Time

When time hasn’t been programmed, the TIME icon

ashes. To set the time, press the TIME button and

then the MODE/PROG button. Use the UP and DOWN buttons to adjust time. See the next page for more detailed instructions.

Standard, Economy, Sleep, and Standby Modes

Mode/Prog: This button is used to switch between

standard, economy, and sleep modes.

Press MODE/PROG to enter mode programming.1.

Press the DOWN button to cycle through to the 2. desired mode.

Press MODE/PROG to conrm selection.3.

Standard Mode: This is programmed to maintain the desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The “STAND” icon will display until the mode is changed.

Economy Mode: Economy mode heats the spa to the

set temperature only during lter cycles. The “ECON”

icon will display until the mode is changed. Pressing the JETS 1 button while in economy mode puts the spa in standard-in-economy mode, which operates the same as standard mode but reverts back to economy mode automatically after one hour. During this time, pressing the MODE/PROG button will revert to economy mode immediately.

Sleep Mode: Sleep mode heats the spa to within 11˚C

of the set temperature only during lter cycles. The

“SLEEP” icon will display until the mode is changed. Standby Mode: Pressing “Warm” or “Cool” then “Jets 2”

will turn off all spa functions temporarily. This is helpful

when changing a lter. Pressing any button resets the

spa.

Jets 1 and Jets 2

Press the JETS 1 button once to turn pump 1 on or off and to shift between low and high speeds if equipped. If left running, the low speed turns off after two hours and the high speed turns off after 15 minutes. On noncirculation systems, the low speed of pump 1 runs when the blower or any other pump is on. It may also activate for at least two minutes every 30 minutes to detect the spa temperature and then to heat to the set temperature if needed, depending upon the mode. When the low speed

Operating Your Spa

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LTR20091001, Rev. A

Operating Your Spa

turns on automatically, it cannot be deactivated from the panel; however, the high speed may be started.

Option (Optional Blower)

Press the OPTION button to turn the optional equipment on and off. If left on, the equipment will automatically turn off after 15 minutes.

Light

Press the LIGHT button to turn the spa light on and off.

Invert

Press the INVERT button to change the numbers in the display to read upside down. Another press returns the display to the right-side-up position. This enables you to read the display while you are in the spa.

Locking the Panel

To lock the panel:

Press TIME, JETS 1, and the UP button within three seconds. When locked, the panel will display “LOCK”. All buttons are frozen except the TIME button.

To unlock the panel:

Press TIME, JETS ,1 then the DOWN button within three seconds.

Setting the Temperature Lock

Preset Filter Cycles

There are two lter cycles per day. The start and end

times of each cycle are programmable. To program, set the time as instructed above, then press MODE/PROG to advance to the next setting (or to exit after the last

setting). The default lter cycles are as follows:

The rst lter cycle is automatically activated at 8:00 •

AM and operates the pump until 10:00 AM. The

“FILTER 1” indicator icon will light when lter 1 is

running.

The second lter cycle is automatically activated at •

8:00 PM and operates the pump until 10:00 PM. The

“FILTER 2” indicator icon will light when lter 2 is

running.

The pump and the ozone generator will run during

ltration. At the start of each lter cycle, the blower will

run on highest speed for 30 seconds to clean out the air channels. The lowest speed of pump 2 and pump

3 will run for ve minutes. In the event of power loss or shut down, the time of day will need to be reset for lter

cycles to run according to your desired programming.

Clean-up Cycle

When the pump or blower is turned on by a button press, a clean-up cycle begins 30 minutes after the pump or blower is turned off or times out. The pump and the ozone generator will run for one hour.

To activate the temperature lock:

Press the UP or DOWN button, TIME, JETS 1, then the UP button within three seconds. The panel will display “TEMP LOCK” when the set temperature is locked.

To unlock the set temperature:

Press the UP or DOWN button, TIME, JETS 1, then the DOWN button..

Circulation Pump (optional)

If your system is equipped with a circulation pump, it

may be congured to work in one of two different ways:

The circulation pump operates continuously (24 1. hours) with the exception of turning off for 30 minutes

at a time when the water temperature reaches 1.7˚C

above the set temperature (most likely to happen in very hot climates).

The circulation pump will come on when the system 2.

is checking temperature, during lter cycles, during

freeze conditions, or when another pump is on.

Ozone (optional)

On most systems, the ozone generator (if installed) runs

during lter cycles (except when pump 1 is operating

at high speed on a non-circulation system) and during clean-up cycles. On some systems, the ozone generator operates whenever the pump runs. If your system is

congured with the optional ozone disable feature,

the ozone generator will turn off for one hour any time a function button (JETS 1, JETS 2, OPTION etc.) is pressed.

Freeze Protection

If the temperature sensors detect a drop to 6.7˚C within

the heater, the pump automatically activates to provide freeze protection. The equipment stays on until four minutes after the sensors detect that the spa temperature

has risen to 7.2˚C or higher. In colder climates, an optional

additional freeze sensor may be added to protect against freeze conditions that may not be sensed by the standard sensors. Auxiliary freeze sensor protection acts similarly except with the temperature thresholds determined by the switch and without a four minute delay in turnoff.

Page 16 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Operating Your Spa

Periodic Reminder Messages

Press the “Mode” button to reset a displayed reminder)

Message Frequency Action Required rPH Every 7 days Test and adjust chemical levels per manufacturer’s instructions. rSA Every 7 days Test and adjust chemical levels per manufacturer’s instructions. rCL Every 30 days Remove, clean, and reinstall lter per manufacturer’s instructions. rtg Every 30 days Test & reset GFCI per manufacturer’s instructions. Drain and rell spa per

manufacturer’s instructions. rdr Every 90 days Drain and rell spa per manufacturer’s instructions. RCO Every 180 days Clean and condition spa cover RCH Every 365 days Install New Bio-Clean™ Filter

Diagnostic Messages

Message Meaning Action Required

No message on display. Power has been cut off to the spa.

OHH “Overheat” - The spa has shut down.

One of the sensors has detected 47.7˚C

at the heater.

OHS “Overheat” - The spa has shut down.

One of the sensors has detected that

the spa water is 43.3˚C.

ICE “Ice” - Potential freeze condition

detected.

Sna Spa is shut down. The sensor that is

plugged into the Sensor “A” jack is not working.

Snb Spa is shut down. The sensor that is

plugged into the Sensor “B” jack is not working.

Sns Sensors are out of balance. If this is

Alternating with the temperature, it may just be a temporary Condition. If the display shows only this message (periodically blinking), the spa is shut down.

HFL A substantial difference between the

temperature sensors was detected. This

could indicate a ow problem.

The control panel will be disabled until power returns.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. Once the heater has cooled, reset by pushing any button. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

DO NOT ENTER THE WATER. Remove the spa cover and

allow water to cool. At 41.6˚C, the spa should automatically

reset. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

No action required. The pumps and the blower will automatically activate regardless of spa status.

If the problem persists, contact your dealer or service organization. (May appear temporarily in an overheat situation and disappear when the heater cools.)

If the problem persists, contact your dealer or service organization.

If the water level is okay, make sure the pumps have been primed. If problem persists, contact your dealer or service organization.

2009 Portable Spa Owner’s Manual Page 17

LTR20091001, Rev. A

Operating Your Spa

LF Persistent low ow problems. (Displays

on the fth occurrence of the “HFL”

message within 24 hours.) Heater is shut down, but other spa functions continue to run normally.

dr Inadequate water detected in heater. Check water level in spa. Rell if necessary. If the water

dry Inadequate water detected in heater.

(Displays on third occurrence of “dr” message.) Spa is shut down.

Pr When your spa is rst actuated, it will go

into Priming mode.

--For C Temperature unknown After the pump has been running for two minutes, the

- - - - - - Temperature not current in Economy or

Sleep mode.

BUF Internal problem detected. Repair required. Contact your dealer or service

Stby Standby Mode has been activated by

pressing a button combination on the user panel.

SF Safety Suction. Spa is shut down. The display will show “SF” when a

Follow action required for “HFL” message. Heating capacity of the spa will not reset automatically; you may press any button to reset.

level is okay, make sure the pumps have been primed. Press any button to reset.

Follow action required for “dr” message. Spa will not automatically reset; you may press any button to reset.

The Priming mode will last for up to four minutes and then the spa will begin to heat and maintain the water temperature in the Standard mode.

temperature will be displayed. In Economy or Sleep mode, the pump may be off for

hours outside a lter. If you wish to see the current spa

temperature, either switch to Standard mode or turn Jets1 on for at least two minutes.

organization. Press any button to leave Standby Mode and return to

normal operation.

vacuum switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.

Page 18 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Auxiliary Control Operation

The auxiliary control option is available with the 8005 control only. It is a small panel with four buttons: JETS1,

JETS2, LIGHT, and OPTION (see gure at right). It

conveniently puts the control of several spa functions at

your ngertips without having to get up. For operation, see

the previous section, “8005 Electric Control Operation.”

Operating Your Spa

Wireless Spa Monitor

The wireless spa monitor allows you to monitor and change your spa’s activity from a distance. The table below describes each button’s function.

Light Operates spa light and LED mood lighting

Temp

Display or adjust the set temperature control

Adjustable Jets

Almost all of the jets in your spa are adjustable. Rotating the face of an adjustable jet to the left (counter-

clockwise) will decrease the amount of water ow

through the jet. Rotating the face of an adjustable jet to the right (clockwise) will increase the amount of water

ow through the jet. See example shown below.

NOTE: Neck jets adjust in the opposite directions (counter-clockwise to increase, clockwise to decrease).

Jet 1 Turn on or off jet 1

Mode

2009 Portable Spa Owner’s Manual Page 19

LTR20091001, Rev. A

Switch between standard, economy, and sleep modes

Operating Your Spa

Diverter Knobs

Diverter knobs are the larger knobs located around the top of your spa. They allow you to divert water through jets from one side of the spa to the other, or in most cases from

oor jets to wall jets.

This is accomplished by rotating the diverter knob to the left (counterclockwise), decreasing the

amount of water ow through a section of jets. To increase the amount of water ow through the other section of

jets, rotate the handle to the right (clockwise).

Air Venturis

Air venturis are the smaller knobs located around the top of your spa. They can also be distinguished from diverter knobs by the arrows and the words “OFF”, “ON” and “AIR” marked on them. Each one will let you add a mixture of air with the jet pressure. This is accomplished by rotating the air venturi knob to the left (counter-clockwise) to increase the amount

of airow through the jets. To decrease the amount of airow through the jets, rotate the handle to the right

(clockwise).

Adjustable Therapy System™

Pump On/Off

This button allows the user to turn on and off the ATS™ seat pump. Press this button once to turn the pump on. Once on, the green LED light on the control panel will illuminate, indicating that the system is operational. To turn off the pump, press the “PUMP ON/OFF” button a second time. Note: The pump must be on prior to operating any other features of this system.

Pulse Mode

This button allows the user to turn the ATS™ massage control on and off. Press the pulse button once to turn on the massage control. Once pressed, the orange LED in position number 1 will light, indicating the number one pulse mode. Each press of either the up or down button will move the orange LED up or down to the next pulse mode.

Note: Allow one second between each button press. Pressing the button quickly may cause improper operation. To turn the pulse mode off and return to normal pump operation, press the “PULSE MODE” button a second time.

This button allows the user to cycle up from one through seven massage modes one at a time. Each mode offers a different pulsating massage. Some modes are

faster than others, so just cycle through them to nd the

massage you like best.

Down

This button allows the user to cycle down through all seven massage modes, one at a time.

Time Reset Mode

Pulse mode will normally run for 15 minutes then automatically shut off. For another 15-minute session, press the “PUMP ON/OFF” button and the “PULSE MODE” button. A green LED will blink and the pump will run on high-speed mode as part of a 15-minute cool down period. After that, the pump will stop automatically and the green LED light on the panel will continue to blink for one minute then shut off automatically. After the

Page 20 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

second 15-minute session, the system will run through a cool down cycle for up to two hours. In this cool down mode, the user will only be able to operate the pump (by again pressing the “PUMP ON/OFF” button). However, the massage mode will remain off until the cool down mode is completed.

Pulse Mode System

Pulse mode system will shut off for two hours unless reset by the following procedure. During this time the pump will run at a maximum speed.

In the off position, press the “PULSE MODE” button • once.

The green power light will ash to indicate reset.•

Multi-Colored Spa Light Operation

Turn the spa light on by pressing the “LIGHT” button 1. on the topside control panel.

Operating Your Spa

To lter through the different color choices, press the 2. button on and off. Each time you press the button, you advance to the next color.

To turn the spa light off when not in use, press the 3. “LIGHT” button.

Aromatherapy

This optional accessory is very easy to use. Unscrew the cap on the aromatherapy chamber and drop in a bag of scented aromatherapy beads and replace the cap.

Waterfalls

Some spa series include optional waterfalls. When the booster pump is on, turn the knob near the waterfall.

Water will immediately start owing through it.

2009 Portable Spa Owner’s Manual Page 21

LTR20091001, Rev. A

Water Quality Maintenance

Cal Spas Clear Water Plan

Great spa water is easily achieved when the right chemicals and / or systems are used and the Cal Spas “Clear Water Plan” is implemented. The key to clean, clear, and safe water is to fully understand how spa water reacts to users, system operation and chemical use. The “Clear Water Plan” will help give you that understanding.

The rst thing to understand about taking care of your

spa water is that preventive actions are much easier to do than correcting water quality issues. For this reason, we offer the “Clear Water Plan” as a simple, easy to follow guide to clean, safe spa water.

Follow the Right Plan

You will need to decide which chemical plan or alternative sanitation option works best for your spa water. Consult your Cal Spas dealer for the right decision with regards to your lifestyle and spa usage. Whichever plan you decide on, follow it completely and don’t take shortcuts. These plans will provide you with clean, safe, clear spa water with a minimum of effort.

Traditional Chemical Options

Choose from either Bromine tablets or Chlorinating granules as your sanitizer of choice. Both work well when the appropriate “Clear Water Plan” is followed. Make sure you follow all instructions and use only Cal Spas brand chemicals.

Alternative Sanitation Options

Cal Zone Quest 2000 Ozonator

This system automatically generates ozone gas and injects it into the spa water. Ozone gas is far superior to chemical bromine or chlorine in sanitizing spa water. Saves replacement chemical cost and guards against forgetting to add chemicals.

Cal Clarity Automatic Bromine Generator

This system automatically generates and releases free bromine into the spa water. No more need to add chemical bromine tablets or chlorine granules. Saves replacement chemical cost and circumvents the need to add chemicals on a regular basis.

Before You Begin

Before you begin a “Clear Water Plan”, you should understand that chemicals or systems alone will not take care of your spa water. Other factors such as Filtration and Bather Load also play an important part.

Filtration

The lter is the part of your spa that removes the debris

from the water. Even though Cal Spas uses the advanced

Bio Clean lter cartridge that protects itself from bacterial growth, the lter still needs to be cleaned on a regular basis to maximize your spa’s ltering performance and heating efciency.

In addition to spraying off the lter weekly to remove surface debris, your lter should be deep cleaned

periodically to dissolve scale and other contaminants

that get lodged deep within the lter bers and impede the ltration process. Even if the lter looks clean, the contaminants can clog the bers and prevent water from owing through the lter resulting in the most common spa problem—no heat, caused by a dirty lter.

Filter Cleaning

Place the dirty lter into a bucket of water deep • enough to cover the lter. Add 8 oz of Cal Spas

“Liquid Filter Cleaner” to the bucket of water.

Note: It is a good idea to keep a spare lter to be deep cleaned while the regular lter is in the spa. This way, you can rotate the lters and both will last longer.

Soak the lter for a minimum of 24 hours.•

Remove the lter and spray clean with a water hose. •

Spray each pleat carefully.

Allow lter to dry completely (a minimum of 2 days •

drying time is recommended).

Reinstall lter as described in the “Clear Water •

Plan”.

Filtration Cycles

The ltration cycle of your spa is the process that allows the water to ow through the lter. Your spa will lter

automatically twice each day. The factory set default time

for ltration is usually enough for normal use, however

heavy bather load or frequent use may require longer

ltration times or more frequent ltration cycles to keep

the spa water clean. Consult your Owner’s Manual for

setting your spa’s ltration times.

Page 22 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Water Quality Maintenance

Bather Load

“Bather Load” is the term used to describe the number of people using a spa, combined with the length of usage, and the frequency of usage. All these factors have a great effect on the spa water. The higher the bather load, the more chemicals need to be added and a longer

ltration time will be needed.

All versions of the Cal Spas “Clear Water Plan” are designed for spas with average bather load. (3-4 people, 15 minutes of usage, 3 times a week at 100 degrees) If your bather load exceeds these guidelines, and you experience water quality problems, increase the amount

of ltration rst, (go to the next higher ltration number)

then if water quality is still not adequate, consult the advise of your Cal Spas dealer for additional chemical or system recommendations. Be sure to give them your bather load information.

Chemical Overview

The following information is intended for use with Cal Spas chemicals only. Other brands of chemicals may have similar names and/or usage descriptions but due to manufacturing differences, use of other chemicals can increase the likelihood of under or over-dosing the spa chemicals. Damage to the spa or spa’s components from improper chemicals or chemical usage is not covered under the spa’s warranty.

Chemical Safety

Failure to follow chemical directions may result in • serious injury, sickness, or even death.

Read and follow all printed instructions listed on • bottles, packages and in your owner’s manual.

Do not exceed chemical dosages as recommended • in the “Clear Water Plan”, or on chemical bottles and

packages. (Most chemical instructions are gured

for a 500 gallon spa however, most spas hold less than 500 gallons, consult your Owner’s Manual for the approximate gallons of your spa)

Never mix chemicals together.• Never change chemical brands or types without •

completely draining, ushing and thoroughly cleaning the spa and cover rst.

Always protect your eyes while introducing chemicals • into the spa. Wear protective eyeglasses to prevent powdered chemicals from blowing into the eyes or liquid chemicals from splashing into the eyes.

In the event of overdosing a sanitizing chemical • (chlorine or bromine), immediately turn off the power to the spa and drain water to a safe and approved

area. Rell with fresh water and proceed with the

“Clear Water Plan” start up.

Physical Chemical Hazards

Do not allow chemicals to come in contact with skin, • eyes or clothing.

Always wear rubber gloves, protective eye wear and • clothing to reduce the risk of chemical contact and irritation.

Remove and wash clothing that may have been • exposed to chemical contact prior to wearing them again.

Inhaling or ingesting chemicals will cause serious • injury, sickness, or even death.

Do not mix chemicals. Mixing chemicals together • can cause dangerous chemical reactions including

the release of toxic gas, re and explosions.

Chemical Storage

Chemicals must be stored completely out of the reach of children in an area that is well vented, cool, and dry. Failure to provide a proper area for chemical storage

may result in serious injury, sickness, re explosion

and even death. Do not store your chemicals inside the equipment area of your spa.

2009 Portable Spa Owner’s Manual Page 23

LTR20091001, Rev. A

Water Quality Maintenance

Chemical Descriptions

The following descriptions and recommendations are intended for use with Cal Spas chemicals only. Many of these chemicals will be used with alternative sanitation systems as well.

For use with any “Clear Water Plan”

Oxidizer Shock

Destroys ammonia, organic contaminants, and odor causing wastes in spa water.

Ph / Alkalinity Up

Raises pH and alkalinity levels in spa water.

Iron Out

Helps prevent metals in water from staining spa. Use during start up.

Ph / Alkalinity Down

Raises pH and alkalinity levels in spa water.

Stain And Scale Defense

Helps prevent minerals from damaging spa components.

Liquid Hardness Increaser

Helps reduce foaming and corrosion by increasing hardness levels in spa water.

Spa Brite

Helps to quickly clear up cloudy spa water.

Enzyme Formula

Biodegrades body oils, suntan lotions, and organic contaminants in spa water. Do not on same day as adding Chlorine Granules.

Page 24 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Foam Gone

Quickly breaks up existing foam on spa water.

Filter Cartridge Cleaner

Deep cleans lter

cartridge. Dissolves scale and removes imbedded organic contaminants from

lter cartridge bers.

For use with the chlorine “Clear Water Plan”

Water Quality Maintenance

Chlorinating Granules

Quick acting sanitizer / disinfectant for spa water.

For use with the bromine “Clear Water Plan”

Test Strips -- Bromine

Provides accurate spa water testing for Bromine, pH, and total Alkalinity.

Go Brom

Establishes a bromide reserve in spa water. Use during start up.

Test Strips – Chlorine

Provides accurate spa water testing for Bromine, pH, and total Alkalinity.

Brominating Tablets

Long lasting sanitizer / disinfectant for spa water. Add to bromine

oater.

For use with the Cal Clarity Bromine Generator

Test Strips -- Sodium Bromide

Provides accurate spa water testing for Sodium Bromide.

2009 Portable Spa Owner’s Manual Page 25

LTR20091001, Rev. A

Water Quality Maintenance

Traditional Chemical Start Up

Prior to lling a spa for the rst time, or after a routine

draining, you will want to follow this start-up plan to extend water life and performance. If you are following either the Bromine or Chlorine “Clear Water Plans”, you will notice that both start-up processes are the same with the exception of Step 6. As with all chemical dosages listed in these “Clear Water Plans”, start-up dosages are intended for 500-gallon spas. Please adjust the chemical dosages to the capacity of your particular spa.

Start Up

Clean surface of spa with Cal Spas “Multi-Purpose 1. Cleaner”.

Apply a protective coat of Cal Spas “Fast Sheen” to 2. the acrylic surface.

Fill spa to proper water level with normal tap water 3. (Do not use soft water)

Use test strip and balance the spa water: 4.

Adjust total alkalinity (acceptable range is • 80-120ppm),

Then adjust pH if necessary (between 7.2 to •

7.8).

Pour in 16 oz of Cal Spas “Metal Protector” to center 5. of spa.

Add either Bromine or Chlorine (According to your 6. preferred plan)

Bromine: Add 2 oz of Cal Spas “Go Brom” to

establish a bromine base.

Add 2 Cal Spas “Bromine Tablets” to

Bromine Floater.

Bromine Clear Water Plan

This plan and its chemical dosages are intended for Cal Spas chemicals only. Most chemical manufacturers use different chemical formulas and strengths. Only Cal spas chemicals are specially formulated to provide chemical balance at lower dosages. Always read and follow printed instructions on chemical bottles and packages.

Day One (Monday)

Test spa water using “Bromine Test Strips”.1. Based on the Test Strip readings: 2.

Adjust total alkalinity rst (acceptable range of •

80-120 ppm) Then adjust the pH if needed (range is between •

7.2 to 7.8). Add bromine tablets if needed. (Do not add •

more than 2)

The recommended level of bromine is 3-5 ppm. • Add 2 oz of “Stain and Scale Defense”.3. Remove dirty lter from the spa and rinse off. Allow 4.

to dry. Place your extra clean lter cartridge back into the 5.

spa. Vacuum debris from the bottom of your spa with the 6.

“Spa Vacuum”.

Day Two (Wednesday)

Test spa water using Bromine Test Strips.1. Based on the Test Strip reading: Adjust total alkalinity, 2.

then the pH if needed.

Set oater opening at #2.

Chlorine: Add two tablespoons of Cal Spas

“Chlorine Granules” to the spa water.

Sprinkle 2 oz of Cal Spas “Oxidizer Shock” in the 7. center of the spa and turn on jets for 15 minutes. Leave spa uncovered during this time.

Put cover on spa and allow to heat up to desired 8. temperature.

Page 26 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Day Three (Friday)

Test spa water using Bromine Test Strips.1. Based on the Test Strip reading: 2.

Adjust total alkalinity, then the pH if needed.•

Add one Bromine Tablet (if needed).• Add 2 oz of Oxidizer Shock to spa. Run Spa for 15 3.

minutes with cover off. Replace cover.4.

Chlorine Clear Water Plan

Water Quality Maintenance

Day One (Monday)

Test spa water using “Chlorine Test Strips”.1. Based on the Test Strip readings:2.

First adjust total alkalinity (acceptable range of • 80-120 ppm)

Then adjust the pH if needed (range is between •

7.2 to 7.8). Add 2 tablespoons of Chlorine Granules.• The recommended level of Chlorine is 3-5 •

ppm.

Add 2 oz of “Stain and Scale Defense”.3.

Remove dirty lter from the spa and rinse off.4.

Place your extra clean lter cartridge back into the 5.

spa. Vacuum debris from the bottom of your spa with the 6.

“Spa Vacuum”.

Day Two (Wednesday)

Test spa water using Chlorine Test Strips.1. Based on the Test Strip reading: Adjust total alkalinity, 2.

then the pH if needed.

Day Three (Friday)

Test spa water using Chlorine Test Strips.1. Based on the Test Strip reading: 2.

Adjust total alkalinity, then the pH if needed. •

Add 2 tablespoons of Chlorine Granules (if •

needed). Add 2 oz of Oxidizer Shock to spa. Run Spa for 15 3.

minutes with cover off. Replace cover.4.

Ozonator Clear Water Plan

This plan and its chemical dosages are intended for spas equipped with the optional Cal Zone Quest 2000 / 3000 Ozonator (portable spas only) or Del Zone Eclipse (inground models only). The chemical references are designed for Cal Spas chemicals only.

Start Up

Follow the Spa Start Up procedures for Chlorine “Clear Water Plan”. 1. Set the spa’s ltration time for “F-4”. This activates the ozonator and produces the 2.

ozone gas. (Follow the instructions in the owner’s manual)

Note: Filtration time may need to be increased with heavy bather load.

Day One (Monday)

Test spa water using chlorine “Test Strips”. (You will need to use a small 1. amount of chlorine as a supplemental sanitizer.)

Based on the Test Strip readings:2.

First adjust total alkalinity (acceptable range of 80-120 ppm), • Then adjust the pH if needed. (Range is between 7.2 to 7.8.)• Add 1 tablespoon of Chlorine Granules.• The recommended level of Chlorine is 1-3 ppm.•

Add 2 oz of “Stain and Scale Defense”.3.

2009 Portable Spa Owner’s Manual Page 27

LTR20091001, Rev. A

Water Quality Maintenance

Remove dirty lter from the spa and rinse off.4. Place your extra clean lter cartridge back into the 5.

spa. Vacuum debris from the bottom of your spa with the 6.

“Spa Vacuum”.

Day Two (Friday)

Test spa water using Chlorine Test Strips.1.

Based on the Test Strip reading: 2.

Adjust total alkalinity, then the pH if needed. •

Add 1 tablespoon of Chlorine Granules (if •

needed). Add 2 oz of Oxidizer Shock to spa. Run Spa for 15 3.

minutes with cover off. Replace cover.4.

Bromine Generator Clear Water Plan

This plan and its chemical dosages are intended for spas equipped with the optional Cal Clarity Automatic Bromine Generator. The chemical references are designed for Cal Spas chemicals only. Note: Following these instructions is very important to ensure proper operation of your Cal Clarity Automatic Bromine Generator.

Start Up

Clean surface of spa with Cal Spas “Multi-1. Purpose Cleaner”.

Apply a protective coat of Cal Spas “Fast 2. Sheen” to the acrylic surface.

Fill spa to proper water level with normal tap 3. water. (Do not use soft water.)

Use Bromine Test Strip and balance the spa 4. water:

Adjust total alkalinity (acceptable range is • 80-120 ppm)

Then adjust pH if necessary (between 7.2 • to 7.8)

Pour in 16 oz. of Cal Spas “Metal Protector” 5. to center of spa.

Test for TDS (total dissolved solids, also known as conductivity) .6.

The ideal range is 50 to 300 ppm. •

TDS / conductivity must be less than 500 to start with.• Phosphate level should be below 200 ppb. Remove phosphates if necessary.7. Determine the gallons capacity of the spa. Be accurate as this determines the amount of TRU BLU that will be 8.

added. Consult the Pre-Delivery Guide for spa gallons. Power up the spa and make sure all the spa’s pumps are set to high speed. Turn the dial on the face of the Cal 9.

Clarity Bromine Generator to “OFF”. Sprinkle evenly over the surface of the spa, one 2 lb bottle of TRU BLU sodium bromide per 100 US gallons 10.

(370 liters) of water. DO NOT ADD TOO MUCH!

Note: Each bottle of TRU BLU will raise TDS / conductivity amount approximately 500 ppm in a 500 gallon spa.

Allow spa to run for 15 minutes so the TRU BLU can dissolve completely before proceeding to the next step.11.

Page 28 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Water Quality Maintenance

Use Sodium Bromide Test Strips (not Bromine) and 12. adjust sodium bromide level to 7.4 to 8.2 (equates to 1700 to 2500 ppm TDS / conductivity level).

Add 2 oz. of Cal Spas “Oxidizer Shock” to help burn 13.

out impurities in ll water.

Turn the dial on the bromine generator clockwise 14. until the LED display reads 10.

This will initiate the build up of a bromine bank.15.

Set the ltration cycle to “continuous” (F-C) for the 16.

rst 24 hours.

Put the cover on and allow the spa to heat to desired 17. temperature.

Adjusting The Proper Bromine Levels

After start up, decrease the ltration cycle to F-4 1. and monitor the bromine level until it is within the recommended range.

Use bromine test strips to achieve a 3-5 ppm 2. recommended level.

Note: It can take several days for the bromine level to

stabilize because the ll water that was used sometimes

contains contaminants that need to be neutralized, thereby using up the initial bromine that is generated.

Once the desired level has been achieved, turn the 3. dial down until a maintenance setting is achieved.

The common maintenance setting for an average 4. bather load is #4.

Note: When changing the setting, use bromine test strips to determine when you have reached the level you want.

Once A Week

Test spa water with bromine test strip.1. Based on test strip readings:2.

First, adjust alkalinity if necessary. • Then, adjust pH if necessary.• Increase / decrease bromine production with •

dial if required.

Remove dirty lter from the spa and rinse off.3. Place your clean, extra lter cartridge back into the 4.

spa. Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run 5.

spa for 15 minutes Vacuum debris from the bottom of your spa with the 6.

“Spa Vacuum”.

Maintenance Schedule

Regardless of which “Clear Water Plan” you are using, you should also do the following:

Every Month

Deep clean your spa’s lter. (Follow “lter cleaning” 1. instruction at beginning of “Clear Water Plan”)

Check inside the equipment area for leaks, rodents, 2. and insects.

If a leak is discovered, contact your Cal Spas dealer 3. for service.

If you see evidence of rodents or insects, take 4. necessary actions to remove them and precautions to prevent them from returning.

Every 3 To 4 Months

Drain and clean your spa with “Multi-Purpose 1. Cleaner”.

Replace cover.7.

Clean and treat spa cover, pillows, and Cal Select 3. cabinet (if equipped) with “Cover Protector”.

When re-lling your spa, follow your specic “Clear 4. Water Plan” Start Up procedures.

If you use the Cal Inline Sanitation System “Clear 5. Water Plan”, don’t forget to replace the Mineral and Bromine Cartridges.

Once A Year

Clean and treat redwood spa cabinets and 1. gazebos with “Nu-Spa Redwood Stain Renew and Brightener”.

If you use the Cal Zone Quest 2000 Ozonator, you 2. will need to replace the ozone cartridge.

Check the lter cartridge pleats. If they are frayed,

replace the cartridge.

Polish the acrylic surface with “Fast Sheen”.2.

2009 Portable Spa Owner’s Manual Page 29

LTR20091001, Rev. A

Cleaning and Maintenance

Removing and Reseating the Pillows

You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows.

Grab the lower edge of the pillow with both hands rmly and pull up. As you do this, the pillow inserts will pop out

of the holes.

Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs back into the holes.

Spa Cover

Important! Keep the spa covered when not in use!

Covered spas will use less electricity in maintaining • your set temperature.

Covering your spa will protect your spa’s nish from •

the sun’s ultraviolet rays. You are required to keep the spa covered to maintain •

warranty coverage. Covering your spa helps prevent children from •

drowning in the spa.

See the manual enclosed with your cover for instructions on mounting the locks and how to lock and unlock the cover.

In addition, while the spa cover is rigid, it is not designed to support any weight. Therefore, as a safety precaution and to preserve the life of your cover, you must not sit, stand, or lie on it; nor should you place objects of any kind on top of it.

Page 30 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Draining Your Portable Spa

Your spa should be drained every four to six months, and relled

with fresh tap water. The following is the recommended method for draining your spa.

Turn off the power at the breaker.1. Remove all lters.2.

If your drain valve is mounted on the side of the spa cabinet as shown at right, proceed to step 5.

If your drain valve is located inside the spa cabinet:

Using a Phillips screwdriver, remove the screws to the 3. access panel and open it.

Locate hose ending with the 3/4 inch hose-bib xture.4.

Cleaning and Maintenance

Hook up the female end of a garden hose to the drain tting.5. Place the other end of the garden hose where you would like the water to drain to.6. Twist the hose-bib xture counterclockwise and pull to open the drain.7. Let spa drain completely, then remove garden hose.8. Twist the hose-bib xture clockwise to close it.9.

Winterizing (Cold Climate Draining)

In many areas, the temperature drops below 0°C. We recommend that you always have your spa full of water and running at normal spa temperatures (26.7°C to 37.8°C). This will help reduce the risk of freezing in your spa and your spa’s equipment.

Warning: If you nd the need to drain your spa, please be aware of the potential of freezing in your spas

equipment and plumbing. Even if the directions below are followed perfectly, there is no guarantee that your spa will not suffer freeze damage.

Freeze damage is not covered by your warranty.

Open all lter covers.1.

2009 Portable Spa Owner’s Manual Page 31

LTR20091001, Rev. A

Cleaning and Maintenance

Remove the lter baskets and lters.2. Drain your spa completely as described in the 3.

instructions above. Remove drain plugs from the front of the pumps.4. Disconnect the unions from both sides of the pump.5. Use a wet/dry vacuum to blow any remaining water 6.

out of the jets and equipment area.

Cover your spa with a good spa cover and an all-weather tarp to ensure that neither rain nor snow enters the spa.

Cleaning the Cover, Shell and Pillows

Due to the constant punishment your spa cover and pillows receive, you should protect them by applying Vinyl and Leather Cleaner as part of your monthly maintenance plan. Cal Spas™ Vinyl and Leather

Cleaner is specically designed to protect spa covers

and pillows from chemical and ultraviolet light damage. It accomplishes this without leaving an oily residue behind that is normally associated with common automotive vinyl protectants.

Warning: Do not use automotive vinyl protectants on spa covers or pillows. These products are generally oilbased and will cause severe water clarity issues that are

difcult to correct.

All-Purpose Cleaner (Spa nish cleaning)

Cal Spas™ All-Purpose Cleaner is an essential part of maintaining your

spa’s nish. Through normal use, the spa’s nish can accumulate dirt, oil,

and calcium causing a rough feel and unsightly scum lines. Cal Spas™ AllPurpose Cleaner is a low detergent, non-

abrasive cleaner specically formulated

to clean the spa without damaging its

acrylic nish.

The most effective solution to minimize cleaning time is prevention. When the following steps are followed,

the spa’s nish will actually start to resist most of the

elements that cause calcium build-up and make scum line clean up easier.

Prior to Spa Start-Up and Relling

Spray Cal Spas™ Multi-Purpose Cleaner directly on 1.

to the spa’s nish.

Use of Vinyl and Leather Cleaner

Cal Spas™ Vinyl and Leather Cleaner should be used sparingly. Incorrect usage may cause water clarity issues.

Spa Covers

Remove spa cover from spa.1. Allow spa cover to dry completely.2. Spray Vinyl and Leather 3.

Cleaner to cover evenly and wipe dry.

Allow spa cover to dry 4. completely.

Reinstall cover on spa.5.

Pillows

Wipe pillows dry with a soft 1. cloth.

Carefully spray Vinyl and 2. Leather Cleaner directly onto pillow.

Wipe clean with a clean soft cloth.2. Repeat on heavily calcied areas.3. Wipe spa thoroughly with a wet sponge, rinsing 4.

often with a bucket of clean water. Allow spa to dry completely.5. Apply a coat of Cal Spas™ Fast Sheen to the spa’s 6.

entire nish with a soft towel or sponge.

Allow Fast Sheen to dry until white and powdery.7. Buff clean with a soft cloth, rotating frequently.8.

Periodic Maintenance

Spray Cal Spas™ Multi-Purpose Cleaner directly to 1.

the spa’s nish.

Wipe clean with a clean soft cloth.2. Wipe spa thoroughly with a wet sponge, rinsing 3.

often in a bucket of clean water.

Cal Spas™ Multi-Purpose Cleaner should not be sprayed directly into the spa water. Incorrect usage of this product will cause water clarity issues.

Wipe pillows dry.3. Allow pillows to dry completely.4.

Page 32 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Fast Sheen (Spa nish protecting wax)

Cal Spas™ Fast Sheen is an essential part of maintaining

your spa’s nish. Through normal use, the spa’s nish

Cleaning and Maintenance

can accumulate dirt, oil, and calcium, causing a rough feel and unsightly scum lines. Cal Spas™ Fast Sheen

is a non-oil based wax that is specically formulated to protect the spa’s nish from the chemicals and minerals

associated with normal spa use. The most effective solution to minimize

cleaning time is prevention. When the following steps are followed, the spa’s

nish will actually start to resist most

of the elements that cause calcium build-up and make scum line clean-up easier.

Prior to Spa Start-Up and

Relling

Spray Cal Spas™ Multi-Purpose Cleaner directly to 1.

the spa’s nish.

Wipe clean with a soft cloth.2. Repeat on heavily calcied areas.3. Wipe spa thoroughly with a wet sponge, rinsing 4.

often in a bucket of clean water. Allow the spa to dry completely.5. Apply a coat of Cal Spas™ Fast Sheen to the spa’s 6.

entire nish with a soft cloth or sponge.

Allow Fast Sheen to dry until white and powdery.7. Buff clean with a soft cloth, rotating frequently.8.

IMPORTANT: Cal Spas™ Fast Sheen should not be used on spas full of water. Only apply to clean, cool, dry surfaces. Incorrect product usage may cause water clarity issues.

Cleaning and Replacing the Filter

Filtration

Filtration is one of the most important steps you can take to ensure clean, clear water. Regardless of what

some people may think, it is far less expensive to x water clarity problems by ltering your spa than by using excessive amounts of chemicals, excessive ltration

times, or by water replacement.

Cal Spas™ ltration system draws contaminated water through the exclusive Bio-Clean™ lter removing debris

from the water. It then pumps the newly cleaned water back into the spa through various jets. Spas equipped with the optional Quest 2000 Ozonator will also receive

ozone injection into the ltered water for further protection against contaminants during ltration cycles. Filtration

also ensures that chemicals are mixed thoroughly through the water, increasing performance.

Filtration starts on electronically controlled spas as soon

as the pumps are primed and water ow is steady. As the ow of water goes through the lter, dirt and debris is removed and accumulated in the lter cartridge. As the lter cartridge accumulates dirt and debris, water ow

is restricted and jet performance is reduced. This can cause your spa to not run or heat effectively.

Clean your lter regularly and replace as needed.

Filter Cleaning

Your new Cal Spa has been designed for quick and easy

lter maintenance. The lter cartridge should be cleaned

once a week. These instructions apply to both dual and

single ltration systems.

Turn the power off at the breaker.1. Remove the lter by turning it counterclockwise and 2.

unscrewing the bottom threads. Then pull it up and out.

Clean the lter with a garden hose as follows:3.

Hold the lter vertically.a. Spray the lter cartridges with a pressure nozzle, b.

starting from the top and spraying down each pleat.

Turn the lter cartridge over and repeat Step c. 3b.

Deep clean lter cartridge every month. Use d.

only a Cal Spas™-approved lter-cleaning

chemical.

Exclusive Bio-Clean™ Filter Cartridge

The lter cartridge is designed to remove dirt, sand,

minerals, phosphates, bather waste and other solids from the spa. Unfortunately, some spa owners fail to include

lter cleaning as part of their chemical maintenance

plan. Filters accumulate debris and become prime areas for bacteria growth.

The Cal Spas™ exclusive Bio-Clean™ Filter is the only

antibacterial lter cartridge on the market today. Having a lter cartridge that prevents bacteria growth is added protection for those times you forget to clean the lter. We recommend that you only replace your spa’s lter cartridge with a Bio-Clean™ lter cartridge for ensured

protection and peace of mind.

2009 Portable Spa Owner’s Manual Page 33

LTR20091001, Rev. A

Using the Entertainment System

Some spas may be equipped with audio/visual entertainment options. Several options are available and include marine grade CD players, DVD players, and an iPod® docking station. Two different TV monitors are also available. Each spa equipped with an audio/visual system is delivered with the manufacturer’s operating instructions. We strongly recommend that you read these instructions prior to operating the unit.

The instructions contained in this manual describe only basic functions. See the manufacturer’s operating instructions for other features and functions. These instructions are delivered with the owner’s manual in a clear plastic bag.

Observe the following precautions for your entertainment system:

Make sure that hands and CDs / DVDs are dry • before coming in contact with this or any electronic option.

Always close the CD / DVD protective door.• Do not place wet CD’s or DVD’s into this unit at any •

time. Water damage is not covered by Cal Spas or the •

manufacturer’s warranty.

Press the left and right arrows located at the far right 2. of the panel to tune the radio to a station.

Inserting a Disk

For the Sony CDX-HS70MW and Aeware systems:

Press the OPEN button on the unit. The faceplate 1. will gently lower and expose the disk drive.

Insert a disk in the disk drive.2. Flip up the faceplate.3.

For the Sony CDX-GT10M system, simply insert a disk into the slot in the faceplate.

Playing a CD

You can play CDs with any of the media systems (Sony or Aeware).

Insert a disk in the disk drive as described above. 1. The player will identify the type of disk and begin playing it.

Use either the remote control or the buttons on the 2. faceplate to start and stop the player and to jump to selections.

To remove the disk, press the EJECT button.3.

Although the marine grade entertainment system is encased in a plastic housing with weather seals, the system is water resistant and NOT waterproof. You must take every precaution to keep this system dry! Water damage is not covered by Cal Spas or the manufacturer’s warranty.

WARNING! Although the TV monitor is water-resistant, make sure that hands are dry before coming in contact with this or any electronic option. DO NOT SPLASH WATER ON THE TV MONITOR!

Operating the CD Player

The manufacturer’s operating instructions are delivered with your spa. We strongly recommend that you read these instructions prior to operating this unit.

Press the POWER button on the unit or the remote control to turn the system on. The system automatically starts in the mode it was in when it was last shut off.

Listening to the Radio

Press the MODE button to switch to the radio 1. mode.

Raising and Lowering the 20” TV

Press the TV button on the auxiliary control panel to raise and lower the TV monitor. Press the button once to raise the TV. Press it again to lower the TV.

You can also press the OPT.1 button on the universal remote.

Playing a Movie

This applies to the Aeware system only.

Press the OPT.1 button on the universal remote to 1. raise the TV.

Press the red POWER button to turn on the TV.2. Insert a disk in the DVD player as described 3.

above. The player will identify the type of disk and begin playing it. Either the DVD menu will appear on the TV screen or the movie will begin playing automatically.

Page 34 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Use the remote control to navigate the DVD menu 4. using the fast forward and fast reverse buttons located at the lower part of the universal remote.

To remove the disk, press the OPEN button on the DVD 5. player. The faceplate will gently open. Press the small EJECT button located to the left of the disk drive slot.

Using the iPod Docking Station

To play an iPod from the docking station to the spa’s stereo system:

Place the iPod in the docking station.1. Press the SOURCE button on the stereo until the 2.

display shows AUX. Play the iPod.3. Adjust volume using the volume control in the docking 4.

station.

Using the Universal Remote

Using the Entertainment System

Control

Everything you want to do with your entertainment system can be controlled with the universal remote. All of the commands are organized into six areas.

Device selection buttons Selects among six devices:

TV, VCR, CD player, DVD player, stereo receiver, and satellite

Navigation and menu selection buttons

Channel and volume control

Spa controls Selects among eight functions

Keypad Used to enter TV channels CD and DVD controls Use to control a CD or DVD

Selects among set-up, menu, and channel guide functions

Adjusts the volume up and down and

specic to the spa, such as

blower, pumps and light

player

2009 Portable Spa Owner’s Manual Page 35

LTR20091001, Rev. A

Using the Entertainment System

Programming the Universal Remote Control

The Cal Spas universal remote has been preprogrammed to function with the entertainment system

the spa has been congured with. However, in case you

need to reprogram the remote, use the device list below for the programming code.

Turn on the device (TV, CD player, DVD player) with 1. the manufacturer’s remote control.

Press the button on the remote for the device you 2. want to program (TV, CD, DVD, etc.)

Press and hold the SETUP button until the LED 3. blinks twice.

Enter the device code. If you perform this procedure 4. correctly, the LED will blink twice. If not, repeat steps 2 and 3.

Device

Device Manufacturer

Samsung 42” plasma TV 1312 River Park 20” TV 1530 Aeware DVD 1866 Sony CDX-GT10M CD Sony CDX-HS70MW CD

Type Code

Page 36 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Appendix

Replacement Parts

Jet

Type Description Standard Gray Face Stainless Steel Face

CXLW 6.5” POWER STORM JET DIRECTIONAL

PLU21703421 PLU21703622

CXW 5.5”. POWER STORM JET, DIRECTIONAL

PLU21703425 PLU21703624

E / EW / EP / EPW

INTERNAL CLUSTER STORM, PULSATOR, EURO

MFLW / MFW

MFRW 3.25”, STORM JET, MAXI FLOW W/DRK

MFW 3.25”, STORM JET, MICRO FLOW W/DRK

4.25”, STORM JET, MAXI FLOW W/ DRK EYEBALL

EYEBALL

PLU21703420 PLU21703621

PLU21703430 PLU21703630

PLU21703431 PLU21703627

PLU21703432 PLU21703631

2009 Portable Spa Owner’s Manual Page 37

LTR20091001, Rev. A

Appendix

MJLW 6.5”, POWER STORM JET, DIRECTIONAL

MJW 5.5”, POWER STORM JET, DIRECTIONAL

MNW 2.5”, NECK JET, QUAD BLASTER

MSRW / MFS

3”, STORM JET, MICRO SWIRL W/DRK EYEBALL

PLU21703422 PLU21703625

PLU21703423 PLU21703600

PLU21703427 PLU21703628

SFW 5.5”, POWER STORM JET, SURE-FLO

S / SJW / SJ

SW STREAM (SWIM) JET COMPLETE

5”, POWER STORM JET W/DRK EYEBALL

PLU21703433 PLU21703632

PLU21703426 PLU21703626

PLU21703429

PLU21700565

Page 38 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

SXW 5.5”, POWER STORM JET, SWIRLEY

TW 4.75”, POWER SWIM JET TORNADO

W WHIRLPOOL

OZONE INJECTOR JET

Appendix

PLU21703424 PLU21703623

PLU21703428 PLU21703629

PLU21703122

DIRECTIONAL JET EURO

AIR INJECTOR CAP

PLU21700818

PLU21703643

FIX12500050

2009 Portable Spa Owner’s Manual Page 39

LTR20091001, Rev. A

Appendix

Valves

PLU21300052 PLU21300062 PLU21700378 PLU21700637

Pillows

ACC01400884 ACC01400874 ACC01400864 ACC01400886 ACC01400479 ACC01400481

Drains

PLU21400132 PLU21400155 PLU21400197 PLU21400065 HI FLO SUCTION SILVER 1 1/2”PLU21400195 BOTTOM DRAIN OZONE FITTINGPLU21400196 BOTTOM DRAIN WALL FITTINGOZO18300005 BOTTOM DRAIN-FILTRATION RETURN ASSY

DIVERTER VALVE 1” (2 WAY) SILVER, TEARDROP HANDLE (2 TONE) DIVERTER VALVE 2” (2 WAY) SILVER, TEARDROP HANDLE (2 TONE) VENT, 1” AIR CONTROL SILVER, TEARDROP (2 TONE) AROMATHERAPY CHAMBER AND CAP

QUAD BLASTER PILLOW NECK JET/ BLASTER PILLOW STD PILLOW, #965 RECTANGULAR PILLOW, VX PILLOW, FLOATING, GREY BOOSTER SEAT, GREY

MAIN DRAIN, SUPER HI FLO SUCTION 2” SILVER HEAT RETURN BOTTOM DRAIN STAR SUCTION COVER

Waterfalls

PLU21800618 PLU21800611 PLU21800700 WATERFALL SILVER W/4” SLOT CLEAR FACE PLU21800730 WATERFALL SILVER W/9” SLOT CLEAR FACE PLU21800642 POP-UP WATERFALL PLU21800800 WATERFALL SILVER AQUA SPRING 11”

WATERFALL SILVER WATERFALL SILVER, 4 PORT LED

Lights

LIT16100153 WALL FITTING, CLEAR LENS CAP, JUMBO SPA LIGHT, 5” LIT16000151 LIGHT MINI 2-1/2 DIA LIT16100155 RED LENS INSERT, JUMBO SPA LIGHT LIT16100156 BLUE LENS INSERT, JUMBO SPA LIGHT,

Page 40 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Appendix

Filters

FIL11100190 FILTER CARTRIDGE, 50 SQ FT. ANTI-BACTERIAL RED FIL11100191 FILTER CARTRIDGE, 75 SQ FT. ANTI-BACTERIAL WHITE FIL11100193 FILTER CARTRIDGE, 35 SQ FT. ANTI-BACTERIAL WHITE FIL11100125 FILTER CARTRIDGE CAL 75 SQ FT 10 1/16 X 15 1/6 (REMOTE EQUIPMENT) FIL11703200 FILTER CARTRIDGE 75 SQ FT ANTI-BACTERIAL SCREW-IN FIL11100200 FILTER CARTRIDGE, 50 SQ FT. ANTI-BACTERIAL WHITE, SCREW-IN

Pumps

PUM22000951 PUMP, 5.0 HP 2 SP SWITCHLESS, DBL SEAL 240V PUM22000941 PUMP 6.0 HP 2SP 145T DBL SEAL, SWITCHLESS 2” 240V PUM22000031 PUM 1.5 HP 2 SP 2” WET END 120V - 56 FRAME SWITCHLESS PUM22000916 PUMP DUALLY, DBL SEAL SWITCHLESS 2” ULTIMA-240V PUM22000952 PUMP 1.0 HP ATS – 240V PUM22200051 PUMP, 1.5 BHP DUALLY GE-56 FRAME, DBL SEAL-120V PUM22000977 24 HOUR FILTRATION PUMP ASSEMBLY 240V PUM22100944 SPA CAL FILTRATION CIRC PUMP 240V BLO05000085 BLOWER W/CORD COMPLETE 1.5 HP 240V 3.5 AMPS PLU21100160 CHECK VALVE 1 ¼ lb.

1.5 HP 2 SP 48 FRAME

LED Lights

LIT16100179 SMALL CONTROLLER DAISY CHAIN LIT16100183 2’ DAISY CHAIN JUMPER LIT16100208 SILICONE O-RING FOR LENS LIT16100209 OVERMOLD ADAPTER FOR SMALL CONTROLLER LIT16100211 QUAD LED DAISY CHAIN ASSEMBLY LIT16100212 DUAL LED DAISY CHAIN ASSEMBLY LIT16100214 7 LED 2” LIGHT DAISY CHAIN WITH STAND-OFF LIT16100215 FACETED BULLET LENS, POLYCARBONATE, UV STABLE

Cover Lifts

ACC01600116 COVER LIFT KIT, BOTTOM MOUNTING ACC01600117 COVER LIFT ADJUSTABLE(top mount)

Hand Rails

FIX12400002 SWIVEL HAND RAIL FIX12400003 SWIVEL HAND RAIL (BLACK)

Replacement Cabinet Panels

The complete selection of replacement cabinets for all model is very extensive and too lengthy for this owner’s manual. See your Cal Spas deal to order replacement panels for your spa, or call 1-800-CAL-SPAS.

2009 Portable Spa Owner’s Manual Page 41

LTR20091001, Rev. A

Appendix

Covers

Avalon Series

A515/A526/A534 - 84 x 64

Standard Rust ACC01200460 Standard Gray ACC01200461 Standard Slate ACC01200464 Standard Palomino ACC01200466 Deluxe Rust ACU02200500 Deluxe Gray ACU02200501 Deluxe Slate ACU02200502 Deluxe Palomino ACU02200499

A726 / A734 / A744 - 84 x 84

Standard Rust ACC01200410 Standard Gray ACC01200411 Standard Slate ACC01200412 Standard Palomino ACC01200419 Deluxe Rust ACU02200250 Deluxe Gray ACU02200251 Deluxe Slate ACU02200256 Deluxe Palomino ACU02200257

A826 / A834 / A844 / A857 - 93 x 93

Standard Rust ACC01200420 Standard Gray ACC01200421 Standard Slate ACC01200422 Standard Palomino ACC01200423 Deluxe Rust ACU02200260 Deluxe Gray ACU02200261 Deluxe Slate ACU02200266 Deluxe Palomino ACU02200267

A969L - 93 x 130

Standard Rust ACC01200450 Standard Gray ACC01200451 Standard Slate ACC01200452 Standard Palomino ACC01200454 Deluxe Rust ACU02200290 Deluxe Gray ACU02200291 Deluxe Slate ACU02200295 Deluxe Palomino ACU02200289

Classic / Legacy Series

CLASSIC / LEGACY ATLANTIC, BEL AIR, MALIBU - 93 x 93

CLASSIC / LEGACY DEL MAR – 93” OCTAGON

Standard Rust ACC01200434 Standard Gray ACC01200435 Standard Slate ACC01200436 Standard Palomino ACC01200433 Deluxe Rust ACU02200277 Deluxe Gray ACU02200278 Deluxe Slate ACU02200279 Deluxe Palomino ACU02200276 Custom Teal ACU02200287 Custom Navy ACU02200288 Custom Hunter ACU02200298

CLASSIC/LEGACY EL GRANDE - 96 x 135

Standard Rust ACC01200440 Standard Gray ACC01200441 Standard Slate ACC01200444 Standard Palomino ACC01200445 Deluxe Rust ACU02200280 Deluxe Gray ACU02200281 Deluxe Slate ACU02200285 Deluxe Palomino ACU02200286 Custom Teal ACU02200282 Custom Navy ACU02200283 Custom Hunter ACU02200284

Page 42 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Appendix

CLASSIC/LEGACY NEWPORTER - 93 x 130

CLASSIC/LEGACY LAGUNA - 64 x 84

CLASSIC / LEGACY PACIFICA, TROPICAL - 84 X 84

CLASSIC/LEGACY VENICE - 84 x 93

Standard Rust ACC01200462 Standard Gray ACC01200463 Standard Slate ACC01200465 Standard Palomino ACC01200467 Deluxe Rust ACU02200510 Deluxe Gray ACU02200511 Deluxe Slate ACU02200512 Deluxe Palomino ACU02200509 Custom Teal ACU02200513 Custom Navy ACU02200514 Custom Hunter ACU02200515

Designer Series

DIJ-401 - 93” ROUND Deluxe Rust ACU02200310 Deluxe Gray ACU02200311 Deluxe Slate ACU02200315 Deluxe Palomino ACU02200316 Deluxe Teal ACU02200312 Deluxe Navy ACU02200313 Deluxe Hunter ACU02200314

DIJ-402 - 93” OCTAGON

Deluxe Rust ACU02200330 Deluxe Gray ACU02200331 Deluxe Slate ACU02200332 Deluxe Palomino ACU02200329 Deluxe Teal ACU02200333 Deluxe Navy ACU02200334 Deluxe Hunter ACU02200335

DIJ-403 - 93 x 93

Deluxe Rust ACU02200550 Deluxe Gray ACU02200551 Deluxe Slate ACU02200552 Deluxe Palomino ACU02200553 Deluxe Teal ACU02200554 Deluxe Navy ACU02200555 Deluxe Hunter ACU02200556

2009 Portable Spa Owner’s Manual Page 43

LTR20091001, Rev. A

Appendix

DIJ-404 - 93 x 130

Deluxe Rust ACU02200339 Deluxe Gray ACU02200343 Deluxe Slate ACU02200344 Deluxe Palomino ACU02200338 Deluxe Teal ACU02200345 Deluxe Navy ACC02200346 Deluxe Hunter ACC02200347

DIJ-405 - 93 x 130

Deluxe Rust ACU02200540 Deluxe Gray ACU02200541 Deluxe Slate ACU02200542 Deluxe Palomino ACU02200543 Deluxe Teal ACU02200544 Deluxe Navy ACU02200545 Deluxe Hunter ACU02200546

DIJ-406 - 80 x 120

Deluxe Rust ACU02200340 Deluxe Gray ACU02200341 Deluxe Slate ACU02200348 Deluxe Palomino ACU02200356 Deluxe Teal ACU02200349 Deluxe Navy ACU02200516 Deluxe Hunter ACU02200517

DIJ-407 - 93 x 200

Deluxe Rust ACU02200300 Deluxe Gray ACU02200301 Deluxe Slate ACU02200305 Deluxe Palomino ACU02200306 Deluxe Teal ACU02200302 Deluxe Navy ACU02200303 Deluxe Hunter ACU02200304

Fitness Series

F2400 - 96 x 169

Deluxe Rust ACU02200420 Deluxe Gray ACU02200421 Deluxe Slate ACU02200422 Deluxe Palomino ACU02200423 Custom Teal ACU02200424 Custom Navy ACU02200425 Custom Hunter ACU02200426

FP2500 - 93 x 206

Deluxe Rust ACU02200400 Deluxe Gray ACU02200401 Deluxe Slate ACU02200402 Deluxe Palomino ACU02200406 Custom Teal ACU02200403 Custom Navy ACU02200404 Custom Hunter ACU02200405

FP4700 - 96 x 202

Deluxe Rust ACU02200407 Deluxe Gray ACU02200408 Deluxe Slate ACU02200409 Deluxe Palomino ACU02200410 Custom Teal ACU02200411 Custom Navy ACU02200412 Custom Hunter ACU02200413

Family Series

FII510/20R - 78” ROUND

Standard Rust ACC01002600 Standard Gray ACC01002601 Standard Slate ACC01002602 Standard Palomino ACC01002603

FII515B - 54 x 78

Standard Rust ACC01200370 Standard Gray ACC01200371 Standard Slate ACC01200373 Standard Palomino ACC01200374 Deluxe Rust ACU02200210 Deluxe Gray ACU02200211 Deluxe Slate ACU02200216 Deluxe Palomino ACU02200217 Deluxe Teal ACU02200212 Deluxe Navy ACU02200213 Deluxe Hunter ACU02200214

Page 44 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Appendix

FII530 - 84 x 64

FII730B/L, FII745B/L - 84 x 84

FII830B/L, FII845B/L - 93 x 93

Galaxy Series

GX49 - 93 x 93

Deluxe Rust ACU02200260 Deluxe Gray ACU02200261 Deluxe Slate ACU02200266 Deluxe Palomino ACU02200267

Victory Xtreme Series

VX624B - 76 x 84

Standard Rust ACC01200406 Standard Gray ACC01200407 Standard Slate ACC01200508 Standard Palomino ACC01200509 Deluxe Rust ACU02200362 Deluxe Gray ACU02200363 Deluxe Slate ACU02200367 Deluxe Palomino ACU02200358 Custom Teal ACU02200372 Custom Navy ACU02200373 Custom Hunter ACU02200374

VX724L - 84 x 78

Standard Rust ACC01200520 Standard Gray ACC01200521 Standard Slate ACC01200522 Standard Palomino ACC01200523

VX726B/L, VX740L - 84 x 84

2009 Portable Spa Owner’s Manual Page 45

LTR20091001, Rev. A

Appendix

VX834B/L, VX848B/L, VX860B/L - 93 x 93

VX901 - 72 x 72

Standard Rust ACC01200566 Standard Gray ACC01200567 Standard Slate ACC01200568 Standard Palomino ACC01200559

Page 46 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Appendix

Keeping Fit with your Cal Spa

IMPORTANT: Always consult your physician before starting any exercise activity or program. The tness series

spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise. Do not use any damaged equipment

The tness equipment consists of: two rowing arm bars, two 62” exercise bands, two 32” exercise bands, two 27”

exercise bands, two hand grips, two ankle bands, two hand loops, and an exercise belt. This equipment attaches to the exercise anchors located on the spa walls.

Fitness Series™ Exercise Program

Refer to the equipment congurations shown on the next page for the following exercises.

Seated Row

Use the exercise bars in a seated position with your feet stable, abs tight and lower back stable. Keep your palms down, arms extended with elbows slightly bent. Pull towards your chest squeezing your shoulder blades to the middle back and returning slowly to the starting position.

Standing Chest Fly

Using the exercise grips, place palms sideways facing your body with your elbows slightly bent. Pull forward your body forward, bringing hands together, squeezing

and exing chest muscles, then slowly returning to the

starting position.

Standing Chest Press

Using the exercise grips, place your palms down with

your elbows bent at 90˚. Press forward bringing your hands together, squeezing and exing your chest

muscles, then slowly return to the start position.

Standing Shoulder Press

Using the exercise grips, place your palms facing away

from your body with your elbows bent at 90˚. Press

upward bringing your hands together in front of you, above your head and slowly return to the start position.

Arm Curls

Using the exercise grips, place your hands face up with your elbows slightly bent, pull upward towards your chin

squeezing and exing your biceps then slowly return to

start position.

Running or Walking

Attach the exercise belt around your waist and attach the two 62” exercise bands to the far wall of the spa. Turn on the two swim jets and walk or run into jet stream.

Leg Stretching and Strength Training

Attach an ankle band to your ankle and attach a 62” exercise band to any exercise anchor. Lift your leg to the side or back as the band provides tension.

2009 Portable Spa Owner’s Manual Page 47

LTR20091001, Rev. A

Appendix

Connecting the Exercise Equipment

The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do.

Page 48 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Cal Spas™ Chemicals

Appendix

2009 Portable Spa Owner’s Manual Page 49

LTR20091001, Rev. A

Appendix

2009 Warranty

All Cal Spas portable spas are warranted to be free from defects in material and workmanship at the time of delivery.

This warranty becomes valid at time of purchase and ends either by specied time-frame listed above, owner-transfer,

relocation, or installation of any component other than by manufacturer. This limited warranty is only valid on portable spas delivered outside the United States. However, it does not apply to

special offers and events and extends through the selling dealer to the original purchaser at the original site of installation. This warranty excludes Designer Series in-ground spas.

International Portable Spas

Spa Shell / Structural

LMS warrants against the loss of water through the spa shell due to defects in materials and/or workmanship for a period of three years.

Interior Surface

LMS warrants against cracks, blisters, peeling, discoloration and delamination of interior surfaces for a period of 3 years.

Equipment

LMS warrants the spa’s electrical and electronic components, specically: the control system, pumps and air blowers

against malfunction due to defects in materials and/or workmanship for a period of three years.

Plumbing

LMS warrants all factory installed plumbing and Eliminator™ Plus Wet Ends from loss of water due to defects in material and/or workmanship for a period of three years.

Cabinets

LMS warrants Cal Premium™, Cal Select™ and Cal Stone™ panels against cracking and warping for a period of three

years. Cabinet surface peeling, blistering, fading, or delamination are specically excluded from this warranty.

Electrical and Electronic Components

LMS warrants stereos, DVD players, TVs and the LED light source one year.

Components

LMS warrants manufacturer-installed XL Heat Exchanger™ and Cal Zone Quest 2000 Ozonator™ against malfunction due to defects in materials and/or workmanship for the lifetime of the spa. After the original expressed spa warranty

coverage from date of delivery has expired, lifetime warranty covers parts only. Specically excludes replacement ozone

cartridge, which has a one year warranty.

Manufacturer Warranty

Cal Spas electronic component warranty is extended through the manufacturer of the product including, but not limited to: televisions, stereos, DVD players, etc. Spa covers are warranted for one year by manufacturer unless otherwise

specied.

Warranty Performance

In the event of a malfunction or defect covered under the terms of this warranty, the factory authorized selling dealer is responsible for performing all necessary repairs. To obtain service, contact the selling dealer. In the event the consumer

is unable to obtain satisfactory customer service from the selling dealer, written notication must be given to the LMS

Customer Relations Department within 30 days of the reported failure. There will be no charge for parts or labor on a covered item. However, the LMS Service Agent may assess a reasonable travel or mileage charge per service call, which may include diagnostic time. If LMS determines that repair of a covered item is not feasible, LMS reserves the right to replace the defective merchandise with merchandise equivalent or equal in value to the original merchandise. In the event of any warranty replacement, all removal, replacement, installation and shipping costs are the responsibility of the spa owner.

Page 50 2009 Portable Spa Owner’s Manual LTR20091001, Rev. A

Appendix

Proration of Warranty

Units determined by the Company to be non-repairable will be replaced on a prorated basis with the same or a comparable unit. The user will be charged one percent of the current retail cost for each full month of ownership from the date of purchase through the date failure is determined to be non-repairable. This charge will be waived during the

rst twelve months of ownership.

Warranty Limitations and Exclusions

This warranty is void if the spa has been subject to negligence, alteration, misuse, abuse, repairs by nonLMS authorized personnel, incorrect electrical installation, installation of any component other than by the manufacturer, acts of God (including, but not limited to, acts of nature and surrounding environments), and any other cases beyond the control of LMS.

Examples of common acts invalidating this warranty include, but are not limited to:

Use of spa in a non-residential application• Scratches caused by normal use• Operation of spas water temperature out of the normal •

operating range of 32˚F (0°C) to 118˚F (47.8°C)

Damage caused by incorrect water level (low, overow, •

etc.) Damage caused by extreme weather conditions (hot, •

cold, etc.) Damage caused by dirt, sand and calcium•

Damage caused by clogged lter cartridges (see lter •

cleaning recommendations in this owner’s manual) Damage caused by continued operation of this spa •

with either a known or an unknown problem Damage caused by tri-chlor, acids, chlorine tablets, •

any oating chemical devices, or any spa chemicals

not authorized by LMS Damage caused by improper water chemistry (high •

levels of chlorine, bromine, calcium, pH and other excessive chemical levels)

Although shell cracks, which are breaks in the shell that go all the way through, are covered by this limited warranty, cosmetic scratches, gouges and crazing are not considered cracks and are not covered.

The limited warranty applies only to spas normally used for personal, family or household purposes.

For relocating your spa without voiding your warranty, contact Customer Service for relocation procedures.

Replaceable service items such as lters, light bulbs, pillows, jet inserts, and lter covers are specically excluded

from the limited warranty. Spa covers and stereo systems are delivered with their own

manufacturer’s warranty. For more information, please see their warranties in the owner’s information package that was delivered with your spa for more information.

Equipment adjustments (such as pressure switch

adjustments) are specically excluded from this warranty.

Disclaimers

This limited warranty is made with the express understanding that the spa is not an essential device or medical device

as dened under State and Federal Law. LMS shall not

be liable for loss of use of the spa or other incidental or consequential costs, expense or damages, which may include but are not limited to removal of permanent deck

or other custom xtures or the necessity for crane removal.

Any implied warranty shall have duration equal of the applicable warranty stated above. Under no circumstances shall LMS or any of its representatives be held liable for injury to any person or damage to any property, however arising.

Legal Remedies

This limited warranty gives you specic legal rights and you

may have other rights, which may vary from state to state.

Customer Service

See your Cal Spas dealer for a copy of the applicable warranty, details, and any questions you may have regarding the warranty coverage on your spa.

Damage caused by direct sunlight. Spas should always • be covered when not in use

Damage caused as a result of failure to follow operating •

instructions as dened within this owner’s manual

Damage caused by incorrect electrical installation, • electrical brownout, voltage spikes, or operation of spa out of voltage range by more than ±10%

Spas improperly installed or placed on non-approved • surfaces

2009 Portable Spa Owner’s Manual Page 51

LTR20091001, Rev. A

Locating the product serial number

The serial number of your Cal Spa is located on a metal plate attached to the lower right front panel of the spa.You will need this number to properly register your spa and activate coverage. Write this information in the space provided below.

Cal Spa Model: ______________________________________________ Cal Spa Serial Number: _______________________________________ Date Purchased: _____________________________________________ Date Installed: _______________________________________________ Cal Spa Dealer’s Phone Number: _______________________________ Cal Spa Dealer’s Address: _____________________________________

CONTACT INFORMATION For customer service, please contact your authorized dealer immediately. If you need additional information and/or

assistance, please contact:

LMS Customer Service Department 1462 East Ninth Street Pomona, CA 91766.

Toll Free: 1-909-623-8781 Fax: 1-909-629-3890

www.calspas.com

Cal Spas Portable Spas User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Read This First!

Important Safety Instructions

Basic Spa Information

Preparing for Your New Portable Spa

Planning the Best Location

Preparing a Good Foundation

230 Volt Electrical Installation

RCD Wiring Diagram

Gas Heater Hook-up

Filling and Powering Up Your Portable Spa

Operating Your Spa

6105 and 6205 Electronic Control Operation

8005 and 9005 Electronic Control Operation

Auxiliary Control Operation

Wireless Spa Monitor

Adjustable Jets

Diverter Knobs

Air Venturis

Adjustable Therapy System™

Multi-Colored Spa Light Operation

Aromatherapy

Waterfalls

Water Quality Maintenance

Cal Spas Clear Water Plan

Alternative Sanitation Options

Before You Begin

Chemical Safety

Chemical Descriptions

Traditional Chemical Start Up

Bromine Clear Water Plan

Chlorine Clear Water Plan

Ozonator Clear Water Plan

Bromine Generator Clear Water Plan

Maintenance Schedule

Cleaning and Maintenance

Removing and Reseating the Pillows

Spa Cover

Draining Your Portable Spa

Winterizing (Cold Climate Draining)

Cleaning the Cover, Shell and Pillows

Cleaning and Replacing the Filter

Using the Entertainment System

Operating the CD Player

Raising and Lowering the 20” TV

Playing a Movie

Using the iPod Docking Station

Programming the Universal Remote Control

Appendix

Replacement Parts

Keeping Fit with your Cal Spa

Cal Spas™ Chemicals

2009 Warranty