Cal Spas OD-100, OD-200, CU-210, CU-300, CU-400 Owner's Manual
LTR20091007, Rev. A
12/16/08
Preparing For Your New Sauna
Planning the Best Location For Your Sauna........4
Preparing a Good Foundation...................5
Assembling Your Sauna
CU-210 Sauna Assembly .......................8
CU-300 Sauna Assembly ......................14
CU-400 Sauna Assembly ......................21
OD-100 Assembly ...........................28
OD-200 Assembly ...........................31
Light Installation (Inside and Outside) ..........34
Heater Electrical Installation ..................35
Operating Your Sauna
Safety Precautions ..........................36
Heater Controls .............................36
How to Take a Sauna.........................37
Stereo System
Using the Aquatic Stereo .....................38
Installation ................................38
Appendix
Cleaning and Maintenance ....................40
Troubleshooting Guide .......................41
Accessories ................................42
Power Ratings ..............................42
Replacement Parts ..........................44
2009 Warranty..............................46
Copyright 2009 LMS, Inc. All rights reserved. Duplication without written consent is
strictly prohibited.
Cal Spas™ and Cal Heat™ are registered trademarks.
Due to continuous improvement programs, all models, operation, and/or specications
are subject to change without prior notice.
LTR20091007, Rev. A
12/16/08
CONTACT INFORMATION
For customer service, please contact
your authorized dealer immediately. If
you need additional information and/
or assistance, please contact:
L.M.S. Customer Service Department
1462 East Ninth Street
Pomona, CA 91766.
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
www.calspas.com
Safety Instructions
Carefully read and follow all safety instructions.
3
Safety Instructions
When installing and using this electrical •
equipment, basic safety precautions should
always be followed.
To reduce the risk of injury, do not allow children •
to use this equipment unless they are supervised
at all times.
Do not use this equipment immediately following •
strenuous exercise. Wait at least 30 minutes to
allow the body to cool down completely.
Excessive temperatures have a high potential •
for causing damage during the early months
of pregnancy. Pregnant, or possibly pregnant,
women should contact their physician prior to
using this equipment.
The use of alcohol, drugs, or medications prior to or •
during the session may lead to unconciousness.
Persons suffering from obesity, a medical history •
of heart disease, low or high blood pressure,
circulatory system problems, or diabetes should
consult a physician prior to using this product.
Persons using medications should consult a •
physician before using the equipment since
some medications may induce drowsiness, while
others may affect heart rate, blood pressure, and
circulation.
Exercise safety when entering and exiting.•
Never sleep inside while in the unit is in full •
operation.
Do not use any type of cleaning agents on the •
interior of this product.
Do not stack or store any objects on top of or •
inside the equipment.
Do not use an outdoor unit during an electrical •
storm., as there is a remote chance of shock.
If the power supply cord becomes damaged, •
it must be immediately replaced by a L.M.S.
certied technician or licensed electrician to
avoid hazard.
Altering or tampering of any electrical connections •
on the power supply will void the manufacturer’s
warranty.
Dry your hands before handling electrical controls. •
Never unplug the power cord or adjust the
controls with wet hands or when you have wet
bare feet. A danger of electrical shock exists.
Do not attempt any repair without consulting the •
manufacturer rst. Unauthorized repair attempts
will void the manufacturer’s warranty.
We strongly recommend the use of a ground fault •
circuit interrupter (GFCI) device in any potentially
wet locations, or the manufacturer’s warranty is
void.
We recommend turning on the equipment for the •
maximum allowable time period and temperature
in order to burn off any factory dust prior to using
the equipment for the rst time.
Pregnant women or persons with poor health •
should consult their physician before using any
sauna.
DO not use the sauna room for drying clothes, •
bathing suits, etc. Do not hang towels above the
heater or place any object other than the rocks
supplied on the heater. If any darkening of the
eall around the heater is noticed, discontinue
sauna use immediately.
The heater gets extremely hot during operation •
and should not be touched or burns may result.
Small children should be adequately supervised •
whenever near a hot or warming sauna.
Hyperthermia Danger
Prolonged exposure to hot air/water can induce hyperthermia. Hyperthermia occurs when the internal
temperature of the body reaches a level 3-6 degrees above the normal body temperature of 37 degrees C
(98.6 degrees F) While hyperthermia has many health benets, it is important not to allow your body’s core
temperature to rise above 103 degrees F. Symptoms of excessive hyperthermia include dizziness, lethargy,
drowsiness and fainting. The effects of excessive hyperthermia may include failure to perceive heat, failure
to recognize the need to exit, unawareness of impending hazard, damage to pregnant women, physical
inability to exit the unit and unconsciousness.
2009 Saunas
LTR20091007, Rev. A
4
Preparing For Your New Sauna
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some
communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to
prevent unsupervised access to the property by children under the age of 5. Your dealer can provide information
on which permits may be required and how to obtain them prior to the delivery of your equipment.
Planning the Best Location For Your Sauna
Here are some of the things that you will need to consider when determining where to place your new
sauna.
Safety First
Do not place your sauna within 10’ (3m) of overhead
power lines.
Make sure it is positioned so that access to the
equipment compartment and all side panels will not
be blocked. Be certain that your installation will meet
Preparing For Your New Sauna
all city and local safety codes and requirements.
Consider How You Will Use Your
Sauna
How you intend to use your sauna will help you
determine where you should position it. For example,
will you use your sauna for recreational or therapeutic
purposes? If your sauna is mainly used for family
recreation, be sure to leave plenty of room around
it for activity. If you will use it for relaxation and
therapy, you’ll probably want to create a specic
mood around it.
NOTE: Only the OD-100 and the OD-200 models
are meant for an outdoor application. The
Custom series is meant for indoor use ONLY.
The outside of Custom Series saunas has not been
treated for outdoor use. Extreme hot/cold conditions
can cause the wood to blister, split and warp. This will
void the warranty of this particular model.
Indoor installations require adequate ventilation.
When the sauna is in use, considerable amounts
of heat and dryness are produced. This heat and
dryness can damage walls and ceiling surfaces over
a period of time.
Consider Your Privacy
In a cold-weather climate, bare trees won’t provide
much privacy. Think of your sauna’s surroundings
during all seasons to determine your best privacy
options. Consider the view of your neighbors as well,
when you plan the location of your sauna.
Provide A View With Your Sauna
Think about the direction you will be facing when sitting
in your sauna. Do you have a special landscaped area
in your yard that you nd enjoyable? Perhaps there
is an area that catches a soothing breeze during the
day and lovely sunset in the evening. Consider these
things when you plan your location.
Keep Your Sauna Clean
Prevent dirt and contaminants from being tracked into
your sauna by using a foot mat at the entrance where
the occupants can clean their feet before entering
your sauna.
Plan for Your Environment
If you live in a climate with snowfall in the winter,
place the sauna near a house entry. By doing this,
you will have a place to change clothes and not be
uncomfortable. This would be a convenient way to go
for the location of your sauna outdoors.
Allow For Service Access
Many people choose to install a decorative structure
around their sauna. If you are installing your sauna
with any type of structure on the outside (OD-100 and
OD-200 models only), remember to allow access for
service. It is always best to design special installations
so that the sauna can still be accessed.
2009 Saunas
LTR20091007, Rev. A
Preparing a Good Foundation
5
Preparing For Your New Sauna
Your retailer has a wealth of information and
experience about how to get the most out of your
sauna. Your sauna retailer also has a full line of
accessories that are designed to complement your
sauna.
Your sauna needs a solid and level foundation. The
area that it sits on must be able to support the weight
of the sauna and the occupants who use it. If the
foundation is inadequate, it may shift or settle after
the sauna is in place, causing stress that could alter
the structure’s seal.
NOTE: Damage caused by inadequate or improper
foundation support is not covered by the warranty. It
is the responsibility of the sauna owner to provide a
proper foundation for the sauna.
Place outdoor saunas on an elevated foundation
(preferrably a 3” concrete slab). If you are installing
the sauna indoors, pay close attention to the ooring
beneath it. Choose ooring that won’t be spoiled or
stained.
If you are installing your sauna on an elevated wood
deck or other structure, it is highly recommended
that you consult a structural engineer or contractor
to ensure the structure will support the weight.
We strongly recommend that a qualied, licensed
contractor prepare the foundation for your sauna.
Outdoor Sauna Dimensions
Below are the recommended foundation sizes for your sauna (outdoor models only).
Compare the dimensions to the width of gates, sidewalks, doorways, hallways, etc. along the delivery route
that will be used when building your sauna in the desired location. It may be necessary for you to remove
some items in order to provide an unobstructed passageway to the installation location.
Model Depth Width Height Recommended Foundation
Size
OD-100 Outdoor 4’ 6’ 7’ 5.5’ x 7.5’
OD-200 Outdoor 5’ 8’ 7’ 6.5’ x 9.5’
2009 Saunas
LTR20091007, Rev. A
6
Custom Sauna Dimensions
Preparing For Your New Sauna
Model Depth Width Height
CU-210 4’ 6’ 7’
CU-300 6’ 6’ 7’
CU-400 7’ 7’ 7’
2009 Saunas
LTR20091007, Rev. A
Electrical Set-Up Before Delivery of Your Sauna
7
Preparing For Your New Sauna
IMPORTANT: When installed in the United States,
the electrical wiring of this sauna must meet the
requirements of the National Electric Code (NEC)
and any applicable state or local codes. The electrical
circuit must be installed by an electrical contractor and
approved by a local building/ electrical inspector.
Check with local municipalities for additional code
requirements.
All 220V saunas must be permanently connected
(hard wired) to the power supply with one 20 amp
circuit breaker and two #8 AWG wires.
The power supplied to the sauna must be on a
dedicated circuit with no other appliances or lights
shaing the power.
Use copper wire the THHN isulation. Do not use
aluminum wire.
Wire runs over 85 feet must increase wire gauge to
the next lower number. For example, a normal 20
amp breaker with two #8 AWG copper wires run
over 85 feet would require you to go to two #6 AWG
copper wires.
2009 Saunas
LTR20091007, Rev. A
8
Assembling Your Sauna
CU-210 Sauna Assembly
Remove the packaging panel marked “OPEN THIS END” rst to access the contents. Once the panel is
removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and
assemble in a place with adequate room.
Tools required: Portable drill, screw driver, rubber mallet
Parts List for CU-210 Sauna
Throughout the assembly instructions, items will be identied by their item number (shown below) with a circle
around it.
Assembling Your Sauna
2009 Saunas
LTR20091007, Rev. A
Figure 1. Bench assembly
9
Assembling Your Sauna
Figure 2. Bench and heater installation
2009 Saunas
LTR20091007, Rev. A
10
Figure 3. Attaching the rear and side wall
Assembling Your Sauna
2009 Saunas
LTR20091007, Rev. A
Figure 4. Attaching the front and side wall
11
Assembling Your Sauna
2009 Saunas
LTR20091007, Rev. A
12
Assembling Your Sauna
Figure 5. Installing the heater
guard and roof trim
2009 Saunas
LTR20091007, Rev. A
Figure 6. Attaching the roof and exterior framing
13
Assembling Your Sauna
2009 Saunas
LTR20091007, Rev. A
14
CU-300 Sauna Assembly
Remove the packaging panel marked “OPEN THIS END” rst to access the contents. Once the panel is
removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and
assemble in a place with adequate room.
Tools required: Portable drill, screw driver, rubber mallet
Parts List for CU-300 Sauna
Assembling Your Sauna
Throughout the assembly instructions, items will be identied by their item number (shown below) with a circle
around it.
2009 Saunas
LTR20091007, Rev. A
Figure 1. Bench assembly
15
Assembling Your Sauna
Figure 2. Bench and heater installation
2009 Saunas
LTR20091007, Rev. A
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