Cal Spas LTR20051000 User Manual

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LTR20051000, Rev E

8/1/2005

CONTACT INFORMATION

For customer service, please contact your authorized dealer

immediately. If you need additional information and/or

assistance, please contact:

C.A.I. Customer Service Department

1462 East Ninth Street

Pomona, CA 91766

Toll Free: 1-800-CAL-SPAS

Fax: 1-909-629-3890

www.calspas.com

Cal Spas™, Adjustable Therapy System™, ATS™, Bio-Clean™, Cal Balance™, Cal Entertainment System™, Cal Zone Quest 1000™ and Cal Zone Quest 2000™, Cal Sweep™, Cal Select™, Fitness Spa Series™, Spa Cal™, and XL Heat Exchanger are registered trademarks.

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051000, Rev E

8/1/2005

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Basic Spa Information............................................................................................ 2

Quick Reference Information ................................................................................. 4

Preparing for Your New Portable Spa

Planning the Best Location For Your Spa.............................................................. 6

Preparing a Good Foundation for Your Portable Spa............................................ 7

Electrical Set-up Before Delivery of Your Spa ....................................................... 8

Filling and Powering Up Your Portable Spa ........................................................ 12

Operating Your Spa

1500 Electronic Control Operation....................................................................... 13

2300 Electronic Control Operation....................................................................... 15

5000 and 5300 Electronic Control Operation....................................................... 18

5200 Electronic Control Operation....................................................................... 22

7000 Electronic Control Operation....................................................................... 25

9800 Electronic Control Operation....................................................................... 31

Auxiliary Control Operation .................................................................................. 36

Adjustable Jets.....................................................................................................36

Diverter Knobs ..................................................................................................... 37

Cal Spas™ Flow Diverter..................................................................................... 37

Air Venturis........................................................................................................... 38

Adjustable Therapy System™ ............................................................................. 38

Multi-Colored Spa Light Operation....................................................................... 40

Spa Cover ............................................................................................................ 41

Aromatherapy....................................................................................................... 41

Waterfalls ............................................................................................................. 41

Water Quality Maintenance

Chemical Maintenance Schedule ........................................................................42

Cal Zone Ozonators............................................................................................. 45

Clean Water with the Cal Clarity™ System .........................................................47

Water Chemistry for Start-Up............................................................................... 48

Starting Up the Cal Clarity™ Bromine Generator ................................................ 48

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Table of Contents

Maintaining the Proper Water Chemistry............................................................. 49

Cleaning and Maintaining Your Spa

Cleaning and Replacing the Filter........................................................................ 52

Draining Your Portable Spa ................................................................................. 54

Winterizing (Cold Climate Draining)..................................................................... 55

Cleaning the Cover, Shell and Pillows................................................................. 55

Removing and Reseating the Pillows ..................................................................57

Using the Cal Entertainment System

The Marine Grade Stereo Receiver..................................................................... 58

The DVD Multimedia Player................................................................................. 59

Raising and Lowering the TV Monitor.................................................................. 61

Universal Remote Control Operation ................................................................... 61

Topside Remote Controls .................................................................................... 63

Appendix

Ultimate Series Spa Lighting and Sensor Installation..........................................64

9800 Configuration Settings................................................................................. 69

Keeping Fit with your Cal Spa.............................................................................. 72

Replacement Parts............................................................................................... 75

Cal Spas™ Chemicals ....................................................................................... 111

2005 Warranty Information ................................................................................ 112

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Important Safety Instructions

When installing and using this electrical equipment, always follow basic safety precautions. Following these instructions will help make your first spa session a pleasurable one.

READ AND FOLLOW ALL INSTRUCTIONS

WARNING: To reduce the risk of injury, do not allow children to use the spa unless they are supervised at all times.

All 110V spas require a DEDICATED 20 AMP GFCI SERVICE. Do not use extension cords.

NOTE: This may require a licensed electrician to upgrade your standard receptacle and/or circuit breaker.

All 220V spas require a DEDICATED 50 AMP GFCI SERVICE WITH FOUR #6 AWG COPPER WIRES.

DANGER -- RISK OF ACCIDENTAL DROWNING: Use extreme caution to prevent unauthorized access by children. To avoid accidents, ensure that children cannot use the spa unless they are closely supervised at all times. (Keep the spa cover on and locked when not in use. See instructions enclosed with your cover.)

DANGER -- RISK OF INJURY: The suction fittings in this spa are sized to match the specific water flow created by the pump. Should the need arise to replace the suction fittings, or the pump, be sure the flow rates are compatible.

DANGER -- RISK OF INJURY: Never operate the spa if the suction fitting or filter baskets are broken or missing.

DANGER -- RISK OF INJURY: Never replace a suction fitting with one that is rated less than the flow rate marked on the original suction fitting.

DANGER -- RISK OF ELECTRIC SHOCK: Install the spa at least 5 feet (1.5 meters) from all metal surfaces. As an alternative. a spa may be installed within 5 feet of metal surfaces if each metal surface is permanently bonded by a minimum #8 AWG solid copper conductor to the outside of the spa’s control box.

DANGER - RISK OF ELECTRIC SHOCK: Do not permit any electrical appliances, such as lights, telephones, radios, televisions, and etc., within 5 feet (1.5 meters) of the spa. Never attempt to operate any electrical device from inside the spa.

WARNING -- RISK OF INJURY

• Before entering a spa, measure the water temperature with an accurate thermometer, since the tolerance of

water temperature-regulating devices varies.

• The spa water should never exceed 104˚F (40˚C). Water temperatures between 100˚F (38˚C) and 104˚F

(40˚C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.

• Since excessive water temperatures have a high potential for causing fetal damage during pregnancy during

early months of pregnancy, women who are pregnant, or who think they are pregnant, should always check with their physician prior to spa usage.

• The use of alcohol, drugs or medication before or during spa use may lead to unconsciousness, with the

possibility of drowning.

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• Persons suffering from obesity, a medical history of heart disease, low or high blood pressure, circulatory

system problems or diabetes should consult a physician before using the spa.

• Persons using medications should consult a physician before using the spa since some medications may

induce drowsiness while others may affect heart rate, blood pressure and circulation.

Hyperthermia Danger

Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level 3˚F to 6˚F above the normal body temperature of 98.6˚F (or 2˚C to 4˚C above 37˚C). While hyperthermia has many health benefits, it is important not to allow your body’s core temperature to rise above 103˚F (39.5˚C). Symptoms of excessive hyperthermia include dizziness, lethargy, drowsiness and fainting. The effects of excessive hyperthermia may include:

• Failure to perceive heat

• Failure to recognize the need to exit spa or hot tub

• Unawareness of impending hazard

• Fetal damage to pregnant women

• Physical inability to exit the spa

• Unconsciousness

WARNING! The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.

Basic Spa Information

The following operating and maintenance instructions are very important and must be followed carefully. With the proper care and maintenance, your Cal Spa will provide you with years of satisfaction and performance.

Do not be afraid to push buttons or turn knobs to learn about your new Cal Spa, as it is built with quality materials and excellent craftsmanship.

Your new Cal Spa has been engineered with a high-powered water pump that pushes water through various therapy jets, which will relax even the tightest muscles. In addition to the water pressure, you can add air into the spa water with air venturi handles located seat-side that increase the intensity of your massage.

The filtering of this spa is very important. This alone will cut down on cleaning time and use of excess chemicals. We have pre-programmed two filter cycles of two hours for every twelve hours. This can be increased to six hours every twelve hours through the topside control panel.

Important! Keep the spa covered when not in use!

• Covered spas will use less electricity in maintaining your set temperature.

• Covering your spa will protect your spa’s finish from the sun’s ultraviolet rays.

• You are required to keep the spa covered to maintain warranty coverage.

• Covering your spa helps prevent children from drowning in the spa.

Your new Cal Spa comes equipped with an electric heater. Following the directions listed below will ensure the most efficient operation:

• Set the spa’s operating temperature within 5˚F of the desired usage temperature and raise the temperature

one or two hours prior to usage.

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NOTE: This method is only for spa usage under two hours a week.

• If the spa usage exceeds two hours a week, the set temperature should remain at the desired usage

temperature.

• The air venturi handles should be used sparingly. When open, water temperature drops quite rapidly and can

also dissipate chemicals.

Allowing the water temperature to lower more than 10˚F below the desired usage temperature and reheating it prior to usage will cause the heater to operate longer than it normally would maintaining the desired temperature. Doing this will increase your operating cost and makes your heater work more than necessary.

The filter needs to be cleaned on a regular basis. This is very simple and only takes a few minutes. The result is increased water clarity and equipment longevity.

Water level is very important to the operation of your spa. If the water level is too low or too high, your spa will not operate properly. The water level should be to the middle of the skimmer area when the spa is not being used.

We recommend that your spa water be changed every 4 to 6 months. You may find the need to change your spa water more frequently with heavy use. When empty, your spa should be cleaned with a non-abrasive cleaner, such as Cal Spas™ All Surface Cleaner, and then rinsed thoroughly.

See the section “Cleaning and Maintaining Your Spa” for instructions on draining your spa.

When filling your spa, always fill through the skimmer filter canister. Use only regular tap water.

WARNING: DO NOT USE SOFT WATER.

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Quick Reference Information

5000 Equipment Filtration Settings and Recommendations

F2 = Two hours of filtration every 12 hours. This setting is for occasional spa usage only.

F4 = Four hours of filtration every 12 hours. This setting is for light spa usage. (Up to four hours of usage a

week)

F6 = Six hours of filtration every 12 hours. This setting is for normal spa usage. (Up to six hours of usage a week)

F8 = Eight hours of filtration every 12 hours. This setting is for heavy spa usage. (Up to eight hours of usage a week)

FC = 24 hour filtration. This setting is for spa usage that exceeds twelve hours a week.

NOTE: F8 and FC filtration settings are only to be used with spas equipped with the Spa Cal™ filtration pump.

These settings can cause conventional two speed pump systems to raise the water temperature well above the set temperature.

Setting the Filtration Cycles

2300 Equipment:

Press either UP or DOWN followed by either the JETS 1 or JETS 2. Each additional press of the UP or DOWN button will increase or decrease the filtration time.

5000 Equipment:

Press the TEMP button followed by the JETS button. Each additional press of the TEMP button will increase the filtration time.

9800 Equipment:

Press TIME followed by MODE /PROG and use the UP and DOWN buttons to set time of day and filter cycles.

General Chemical Maintenance Information (500-Gallon Spa)

Start-up:

1. Add 3 oz. of “Iron Out” or 16 oz. of “Metal Protector”.

2. Add 2 oz. of sodium bromide.

3. Add 2 oz. of “Oxidizer Shock”.

4. Add 3 to 4 Bromine tablets to a mostly closed floater.

NOTE: Do not place bromine tablets in the skimmer basket.

Weekly

1. Bromine: Acceptable range without a Cal Zone™ Ozonator is between 3 to 5

a. Bromine: Acceptable range with a Cal Zone™ Ozonator is between 1 to 3.

b. Chlorine: Acceptable range without a Cal Zone™ Ozonator is between 3 to 5.

c. Chlorine: Acceptable range with a Cal Zone™ Ozonator is between 1 to 3.

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d. pH acceptable range is between 7.2 to 7.8 ppm.

e. Alkalinity: Acceptable Range is between 80 to 120 ppm.

2. Add one or two bromine tablets. Usage varies with water temperature and bather loads.

3. Add 2 oz. of “Oxidizer Shock”. Always follow directions on the container. (Do not use chlorinating

shock.)

4. Add 2 oz. “Stain & Scale Prevention” or 3 oz. of “Iron Out” as directed on the container.

5. Add “pH Up”, if needed. Always follow directions on the container.

6. Add “Alkalinity Up”, if needed. Always follow directions on the container.

7. Add “pH Down”, if needed. Always follow directions on the container.

Bi-Weekly

In addition to the weekly instructions, perform the following:

1. Clean the filter cartridge.

2. Visually inspect the equipment area for the following:

a. Equipment area is clean. (Cabinet vents are unobstructed)

b. Ozonator operation. (Ozonator only operates during filtration cycles)

c. Pumps, plumbing, air blowers, unions, gate valves, and ozone (check valves for leakage).

NOTE: Component failure as a result of leaks not promptly reported will void the warranty.

Important Chemical Notice

Before using any chemicals, consult with your physician for possible allergic reactions to the corresponding chemicals. Also, consult with your local Cal Spas™ Dealer for a chemical program that is best suited for your local water condition, climate and usage habits.

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Preparing for Your New Portable Spa

Congratulations! You have purchased a Cal Spa. With a little preparation and care, your spa will give you many years of enjoyment. This section has been designed to provide you with all the information you’ll need to ensure a safe, speedy and trouble-free spa delivery and set-up.

Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children under the age of 5. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your Cal Spa.

Planning the Best Location For Your Spa

Here are some of the things that you will need to consider when determining where to place your new spa.

Safety First

• Do not place your spa within 10’ (3m) of overhead power lines.

• Make sure the spa is positioned so that access to the equipment compartment and all side panels will not be

blocked. Be certain that your installation will meet all city and local safety codes and requirements.

Consider How You Will Use Your Spa

How you intend to use your spa will help you determine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family recreation, be sure to leave plenty of room around it for activity. If you will use it for relaxation and therapy, you’ll probably want to create a specific mood around it.

Plan for Your Environment

If you live in a region where it snows in the winter or rains frequently, place the spa near a house entry. By doing this, you will have a place to change clothes and not be uncomfortable.

Consider Your Privacy

In a cold-weather climate, bare trees won’t provide much privacy. Think of your spa’s surroundings during all seasons to determine your best privacy options. Consider the view of your neighbors as well when you plan the location of your spa.

Provide A View With Your Spa

Think about the direction you will be facing when sitting in your spa. Do you have a special landscaped area in your yard that you find enjoyable? Perhaps there is an area that catches a soothing breeze during the day or a lovely sunset in the evening. Consider these things when you plan your location.

Keep Your Spa Clean

Prevent dirt and contaminants from being tracked into your spa by placing a foot mat at the spa’s entrance where the bather’s can clean their feet before entering your spa. You may also consider keeping a small waterfilled basin nearby for bathers to rinse their feet before enter your spa.

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In planning your spa’s location, consider a location where the path to and from the house can be kept clean and free of debris.

Allow For Service Access

Many people choose to install a decorative structure around their spa. If you are installing your spa with any type of structure on the outside, such as a gazebo, remember to allow access for service. It is always best to design special installations so that the spa can still be moved, or lifted off the ground.

Preparing a Good Foundation for Your Portable Spa

Your spa needs a solid and level foundation. The area that it sits on must be able to support the weight of the spa and the occupants who use it. If the foundation is inadequate, it may shift or settle after the spa is in place, causing stress that could damage your spa shell or finish.

Damage caused by inadequate or improper foundation support is not covered by the warranty. It is the responsibility of the spa owner to provide a proper foundation for the spa. We strongly recommended that you have a qualified, licensed contractor prepare the foundation for your spa.

Place the spa on an elevated foundation (preferably a 3” concrete slab). If you are installing the spa indoors, pay close attention to the flooring beneath it. Choose flooring that won’t be spoiled or stained.

If you are installing your spa on an elevated wood deck or other structure, consult a structural engineer or a contractor to ensure the structure will support the weight of 150 pounds per square foot.

Your Cal Spas™ retailer can help you with your foundation and more. Your retailer has a wealth of information and experience about how to get the most out of your spa and can provide you with a full line of accessories that are designed to compliment your spa and increase your enjoyment.

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Electrical Set-up Before Delivery of Your Spa

When installed in the United States, the electrical wiring of this spa must meet the requirements of National Electric Code, ANSI/NFPA 70-1999 and any applicable state or local codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.

All 240V spas must be permanently connected (hard wired) to the power supply. 120V spas may use a G.F.C.I. cord, plugged into a dedicated grounded outlet. Supplying power to a spa which is not in accordance with these instructions will void both the independent testing agency listing and the manufacturer’s warranty.

The power supplied to the spa must be on a dedicated circuit with no other appliances or lights sharing the power.

To determine the current, voltage, and wire size required for the spa configuration to be connected, refer to the following:

• Wire size must comply with NEC and / or local codes.

• Wire size is determined by length of run from breaker box to spa and maximum current draw.

• We recommend copper wire with THHN insulation.

• All wiring must be copper to ensure adequate connections. Do not use aluminum wire.

• When using wire larger than #6 (10mm2), add a junction box near the spa and reduce to short lengths of #4

(10mm2) wire between the junction box and the spa.

The electrical supply for the spa must include a suitably rated switch or circuit breaker to open all ungrounded supply conductors to comply with NEC Section 422-20. The disconnection point must be readily accessible to the spa’s occupant. Check with local municipalities for additional code requirements.

The electrical circuit for the spa must include a suitable GFCI as required by NEC Section 680-42.

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110 Volt Electrical Installation Guidelines

Always follow applicable local, state and federal codes and guidelines.

• Use only a dedicated electrical line with a 20-amp breaker.

• Do not use an extension cord.

• Always use a weatherproof-covered receptacle.

• Never have your spa within 10’ of the receptacle.

• Do not bury the power cord.

• If your cord becomes damaged, replace it before next usage.

All 110V spas must have a GFCI (Figure 1). This can be either a 15-amp GFCI receptacle or a GFCI cord and plug kit (CKIT110 - P/N ELE09700086).

Figure 1. 110V / 15 Amp GFCI Plug

Test the GFCI plug prior to every use. To test the GFCI plug version, please follow these easy instructions. (Spa should already be plugged in and operational.)

1. Press the TEST button on the GFCI. The GFCI will trip and the spa will stop operating.

2. Press the TEST button on the GFCI. The GFCI will reset and the spa will turn back on.

The spa is now safe to use.

If the GFCI turns off (“trips”) while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA!

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220 Volt Electrical Installation

All 220V spas are required to have a dedicated 50-Amp GFCI breaker and should only be wired by a licensed electrician. To ensure proper wiring of your GFCI, follow these diagrams (Figure 2 and Figure 3).

• Always follow applicable local, state, and federal codes and guidelines.

• Your new 220V Cal Spa requires a dedicated, 50-Amp GFCI Service with four #6 AWG copper wires. This

will include a black and a red wire for your incoming power, a white wire used for your neutral, and a green wire for your ground.

You can use #6 AWG wire for a distance of up to 100’. Wire run over 100’ must increase to #4 gauge. This is the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury.

Do not install a GFCI breaker in the main electrical panel. The further away a GFCI is installed from the spa, the higher the risk of false tripping or resetting of the GFCI breaker. We only recommend the use of the Square D GFCI breaker.

Before each use of your spa, you should check the GFCI. During this test, the spa should be operational.

3. Press the test button on the GFCI. The GFCI will trip and the spa will shut off.

4. Wait 30 seconds and reset the GFCI breaker by turning the breaker off then back on. Your spa will be

operational in about five seconds.

Your spa is now safe to use.

Figure 2. GFCI Hook-Up

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Figure 3. GFCI Hook-Up

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Filling and Powering Up Your Portable Spa

Never fill your spa with soft water. Soft water makes it impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm the finish of the spa and void your warranty.

1. Once the spa has been placed on an approved surface and has been correctly wired by a licensed electrician,

inspect all plumbing connections in the equipment area of your spa. Ensure that these connections are secure and that they didn’t loosen during shipment.

2. If equipped, open all gate valves, or slice valves, in the equipment area. Before operating the spa, these

valves must be in the up or “open” position.

3. Remove the filter basket and cartridge from skimmer / filter canister.

4. Place a garden hose in the skimmer / filter canister and continue filling your spa with regular tap water up to

the water level (halfway up the skimmer area).

5. (For owners of the automatic bromine generator) Make sure the dial on the face of the bromine generator

unit is turned to the OFF position.

6. Open the air relief valve (located next to the two filters, if equipped) after the air bubbles stop coming out of

it. Close the valve hand-tight.

7. If the air lock persists, open the pump unions on the suction side of the pump.

8. Once the water is at the correct level, turn on the power at the GFCI breaker. (Ensure that the 110V spas are

connected to the proper electrical outlet.)

After you turn on the power, the spa will perform a diagnostic check for 30 seconds. When the diagnostic is complete, the spa will automatically operate at filter speed and continue heating until the spa water temperature reaches the default temperature of 100˚F.

9. Re-install the filter and the filter basket into the skimmer / filter canister.

The spa is now ready for use.

Notes: Never run the spa with the gate valves closed or without water circulating for long periods of time.

Be careful not to over-tighten the plumbing fittings.

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1500 Electronic Control Operation

Figure 4. 1500 Electronic control panel

Temperature Adjustment

Range 80°F to 104°F

The 1500 electronic control panel (Figure 4) displays the actual water temperature in Fahrenheit.

To set the water temperature:

• Press the TEMPERATURE button. The temperature setting will flash.

• While the display is flashing, each time you press the TEMPERATURE button the set temperature will

increase one degree.

• Allow the display to revert back to the actual water temperature.

• Press the TEMPERATURE button again.

• While the display is flashing, each time you press the TEMPERATURE button the the set temperature will

decrease by one degree.

Standard Heating Mode

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, the heating system will automatically activate. Whenever the water temperature drops more than one degree below the set temperature, the heating system will automatically activate and heat the spa water to the set temperature.

Jet / Light Controls (One Pump Systems)

Press the JETS button:

• Once to activate the spa light

• Once to activate the pump at low speed

• Twice to activate the spa light and run the pump at high speed

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• Three times to run the pump at high speed with the spa light off

• Four times to turn the pump off

Jet / Light Controls (Two Pump Systems)

Press the JETS button:

• Once to run pump 1 at low speed

• Twice to run pump 1 at high speed

• Three times to run pumps 1 and 2 at high speed

• Four times to activate the spa light while pump 1 and 2 are on high speed

• Five times to run pump 1 at low speed and turn off pump 2. The spa light remains on.

• Six times to turn off the the spa light

Setting Filtration Cycles

Your spa will automatically filter itself twice a day. To set the filtration time, turn off the power to the spa at the GFCI Breaker and turn it back on at the time of day you would like the filtration cycles to start.

Example: If you power-up your spa at 12 Noon, your filtration cycles will start at 12 noon and 12 Midnight.

The first cycle will start after the spa is powered up. The second filtration cycle will begin twelve hours later. The filter cycle duration is preset for two hours. If spa usage is heavy, your Cal Spas™ authorized service technician can reconfigure your system to run two five hour filter cycles.

120V/240V Conversion

The 1500 series spa is a convertible system. The conversion from 120 Volts to 240 Volts must be performed by a licensed/bonded electrician. See 120 to 240 Volt conversion instructions, located on the inside cover of the control box.

Note: Only spas equipped with 1.5 BHP pumps may be converted to 120 Volts. Spas with 2.0 BHP pumps or larger can only be operated on 240 volt services.

120 Volt Heater Operation

When connected as a 120-Volt spa, the heater will only operate when the spa motor is on low speed or filtration speed. Once the high-speed motor is engaged, the heater will automatically disengage.

Automatic Time Outs

These features will automatically turn themselves off after periods of continuous use:

• Low-speed pump After 30 minutes

• High-speed pump After 30 minutes

• Spa light 4 hours

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2300 Electronic Control Operation

Figure 5. 2300 Electronic Control Panel

Initial Start up

When first powered up, the system will perform a self-diagnostic check, then it will automatically heat to and maintain 100˚F until you change the set temperature as described in the “Temperature Adjustment” section below.

Temperature Adjustment (Range 80°F to 104°F)

The 2300 electronic control panel (

To display the temperature that the spa is set to:

• Press either the UP or DOWN button. The temperature setting will flash.

• While the display is flashing, each time you press either the UP or DOWN button, the set temperature will

change up or down one degree.

Figure 5) displays the actual water temperature in Fahrenheit.

Standard and Economy Modes

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in standard heating mode. This is displayed by STANDARD on the left side of the control panel. In this mode, the heating system will automatically activate whenever the water temperature drops more than one degree below the set temperature. In the economy heating mode, the heating system will only activate during filtration times. (Filtration times are set by using the “Setting Filtration Cycles

” instructions on page 17.)

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NOTE: There is no control panel message displayed while in the standard heating mode, only the actual water temperature is displayed.

To switch from the standard to the economy heating mode:

• Press either the UP or DOWN button followed by the LIGHT button.

• Press the same sequence to switch back to the standard heating mode.

Once in the economy heating mode, ECONOMY will display on the left side of the control panel.

Jets 1

Pump 1 Option or Spa Cal™ Filtration Option:

Press the JETS 1 button:

• Once to activate low speed or the Spa Cal™ filter pump

• Twice to activate high speed

• Three times to return to low speed

Jets 2

One Speed Pumps:

Press the JETS 2 button:

• Once to activate the high-speed pump

• Twice to turn off the high-speed pump

Two Speed Pump Option:

Press the JETS 2 button:

• Once to activate low speed

• Twice to activate high-speed

• Three times to turn off high-speed

Light

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Press the LIGHT button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the LIGHT button and will turn on and off with the spa light.

Turbo

Press the OPTION button to turn on the turbo system. Press it once again to turn off the turbo system.

Setting the Temperature Lock

This feature allows you to lock a temperature into the system. When engaged, the set temperature will blink on and off when either the UP or DOWN button is pressed. However, you will not be able to change it until you unlock the set temperature:

• Press either the UP or DOWN button.

• Press the OPTION button to unlock the set temperature.

• Select a temperature with the UP and DOWN buttons.

• Press the OPTION button to set and lock the temperature.

Automatic Time outs

These features will automatically turn themselves off during periods of continuous use:

• Low speed pump After 30 minutes

• High speed pumps After 15 minutes

• Optional circulation pump After 15 minutes

• Optional turbo After 15 minutes

• Spa light After 15 minutes

Setting Filtration Cycles

Your spa will automatically filter itself twice a day. To set filtration time, turn off the power to the spa at the time of day you would like to start filtration. The first cycle will start after the spa is powered up. The second filter cycle will begin twelve hours later. Filter cycle duration is preset for 2 hours (F2).

To change duration of filtration time, press either the UP or DOWN button, then press either the JETS 1 or JETS 2 pad. Press the OPTION button again to choose from 2 ,4, 6, 8, or 12 hours twice a day. After selecting the desired filtering duration, press the JETS button to exit the filter program. The circulating pump and ozone generator (optional) will run during filter cycles. (Note: The filter cycles settings of F8 and FC are only intended for use with the optional Spa Cal™ Filtration System.)

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5000 and 5300 Electronic Control Operation

Figure 6. 5000 / 5300 Electronic Control

Initial Start up

When first powered up, the 5000 / 5300 system (Figure 6) performs a self-diagnostic check, then automatically heats to and maintains 100°F until you change the set temperature as described in the “Temperature Adjustment” section below.

Temperature Adjustment

Range 80°F to 104°F

The electronic control panel displays the actual water temperature in Fahrenheit.

To display the temperature that the spa is set to:

• Press the TEMP button. The set temperature setting will flash.

• While the display is flashing, each time you press the TEMP button, the set temperature will increase or

decrease by one degree.

Letting the display revert back to the actual water temperature, then pressing the TEMP button again will allow you to change the direction of temperature adjustment.

Standard and Economy Modes

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in the standard heating mode. In this mode, the heating system will automatically activate whenever the water temperature drops more than one degree below the set temperature. In the economy heating mode, the heating system will only activate during filtration times. (See

Setting Filtration Cycles on page 20.”)

“

To switch from the standard heating mode to the economy heating mode, simply press the TEMP button followed by the LIGHT button. Press the same sequence to switch back to the standard heating mode. Once in the economy heating mode, Ec will display in the center of the control panel and flash alternately with the water temperature.

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NOTE: There is no control panel message displayed while in the standard heating mode; only the actual water temperature is displayed.

Some spa models are equipped with the exclusive XL Heat Exchanger™, the most efficient spa heater available anywhere. This highly innovative device heats water faster and more efficiently with no chemical build-up. For your protection, it includes a High Limit Overheat Protection safety device that prevents spa equipment from overheating. The XL Heat Exchanger™ works automatically and requires no maintenance.

Jets

Press the JETS button:

One pump equipment:

• Once to activate the low speed pump

• Twice to activate the high speed pump

• Three times to turn off the high-speed

One pump equipment with circulation pump:

• Once to activate the circulation pump

• Twice to activate the circulation pump and the high-speed pump

• Three times to turn off both the circulation pump and the high-speed pump

Two pump equipment without circulation pump:

• Once to activate the low-speed pump

• Twice to activate the high speed on pump 1

• Three times to activate the high speed on pump 1 and high speed on pump 2

• Four times to turn off the high speed on pump 1. The high-speed on pump 2 will remain on.

• Five times to turn the high speed off on pump 2.

Two pump equipment with circulation pump:

• Once to activate the circulation pump

• Twice to activate the circulation pump and the high-speed pump 1

• Three times to activate the circulation pump, high-speed pump 1 and high-speed pump 2

• Four times to turn off the circulation pump and high speed pump 1. High-speed pump 2 will remain on.

• Five times to turn off the high-speed on pump 2

Three pump equipment (5300 system)

• Once to activate the low-speed pump

• Twice to activate the high speed on pump 1

• Three times to activate high speed on pumps 1, 2, and 3

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• Four times to activate high speed on pumps 2 and 3

• Five times to turn off pumps 2 and 3

Light

Press the LIGHT button to turn on the spa light and again to turn the light off.

Turbo

Press the OPTION button to turn on the turbo system. Press it once again to turn off the turbo system.

Setting the Temperature Lock

This feature allows you to lock a temperature into the system. When engaged the set temperature will blink on and off when the TEMP button is pressed. However, you will not be able to change it until you unlock the set temperature:

• Press the TEMP button.

• Press the OPTION button to unlock the set temperature.

• Select a temperature with the TEMP button.

• Press the OPTION button to set and lock the temperature.

Automatic Time Outs

These features will automatically turn themselves off during periods of continuous use:

• Low speed pump After 30 minutes

• Optional circulation pump After 4 hours

• High-speed pump After 15 minutes

• Optional turbo system After 15 minutes

• Spa light After after 15 minute

Setting Filtration Cycles

Your spa will automatically filter itself twice a day. To set the filtration time, turn off the power to the spa at the GFCI breaker. Turn the GFCI breaker back on at the time of day you would like to start the filtration cycle. The first cycle will start after the spa is powered up. The second filtration cycle will begin twelve hours later. The filtration cycle duration is preset to 2 hours (F2). To change the duration of the filtration time, press the Temp pad, then press the Jets pad. Press the Temp button again to choose from 2,4,6,8, and 12 hours twice a day (FC = Filtration Continuous).

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After selecting the desired filtration cycle duration, press the Jets pad to exit the filtration program. The circulating pump and ozone generator (optional) will run during filtration cycles.

NOTE: The filtration cycle settings of F8 and FC are only intended for use with the optional Spa Cal™ Filtration System.

Safety Suction System

Your new Cal Spa is equipped with a state-of-the-art Safety Suction System. This will automatically shutdown the spa in the event of a filtration or suction restriction, and display SF on the topside control panel. If this happens, check all suction fittings and filter cartridge(s) for obstructions. Then, reset the system by pressing any control panel button.

Diagnostic Messages

Message Meaning

OH Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has

reached 112˚F (45˚C), remove the spa cover to cool the water. Overheating may occur if the filter cycle is set too long. At 110˚F (43˚C), the spa should reset itself. If the high- limit sensor detects 118˚F (48˚C) at the heater, the spa will shut down. When the heater cools down to 110˚F (43˚C), press any button to reset the spa. If the spa will not reset, then shut the power off to the spa and call your dealer of service organization.

FL Flow Detection Switch. Pressure switch is not working correctly. Call your dealer or

service organization.

Sn Sensor (Spa is shut down). The high limit or water temperature sensor is not working

correctly. Call your dealer or service organization.

Sf Vacuum Switch (Spa is shut down). The display will show “SF” as soon as the vacuum

switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.

LED Heater LED will come on when the heater is on (and goes off when heater is off).

Ozone LED will come on when in filtration cycles.

Safety switch is a status LED noting power and system monitoring.

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5200 Electronic Control Operation

Figure 7. 5200 Electronic Control

Initial Start up

When first powered up, the 5200 system (Figure 7) performs a self-diagnostic check, runs at high speed for two seconds, and then switches to low speed to heat to and maintain 100°F until you change the set temperature as described below.

Temperature Adjustment

Range 80°F to 104°F

The electronic control panel displays the actual water temperature in Fahrenheit.

To display the temperature that the spa is set to:

• Press the TEMP button. The set temperature setting will flash.

• While the display is flashing, each time you press the TEMP button, the set temperature will increase or

decrease by one degree.

Letting the display revert back to the actual water temperature, then pressing the TEMP button again will allow you to change the direction of temperature adjustment.

Standard and Economy Modes

Setting Filtration Cycles”)

“

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NOTE: There is no control panel message displayed while in the standard heating mode; only the actual water temperature is displayed.

Jets

Press the JETS button:

• Once to activate the low speed pump

• Twice to activate the high speed pump

• Three times to turn off the high-speed

Pump will automatically start at high speed for two seconds every time the pump speed changes from high to low.

Light

Press the LIGHT button to turn on the spa light and again to turn the light off.

Setting the Temperature Lock

• Press the TEMP button.

• Press the OPTION button to unlock the set temperature.

• Select a temperature with the TEMP button.

• Press the OPTION button to set and lock the temperature.

Automatic Time Outs

These features will automatically turn themselves off during periods of continuous use:

• Low speed pump After 30 minutes

• High-speed pump After 15 minutes

• Spa light After after 15 minute

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Setting Filtration Cycles

After selecting the desired filtration cycle duration, press the Jets pad to exit the filtration program. The circulating pump and ozone generator (optional) will run during filtration cycles.

NOTE: The filtration cycle settings of F8 and FC are only intended for use with the optional Spa Cal™ Filtration System.

Diagnostic Messages

Message Meaning

OH Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has

FL Flow Detection Switch. Pressure switch is not working correctly. Call your dealer or

service organization.

Sn Sensor (Spa is shut down). The high limit or water temperature sensor is not working

correctly. Call your dealer or service organization.

Sf Vacuum Switch (Spa is shut down). The display will show “SF” as soon as the vacuum

switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.

LED Heater LED will come on when the heater is on (and goes off when heater is off).

Ozone LED will come on when in filtration cycles.

Safety switch is a status LED noting power and system monitoring.

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7000 Electronic Control Operation

When first powered up, the 7000 electronic system (Figure 8) will perform a self-diagnostic check and then it will automatically heat to and maintain a temperature of 100°F (37.5°C) until you change the set temperature as listed in the “Temperature Adjustment” section below.

Figure 8. 7000 Electronic Control Panel

These instructions will describe features and options that your particular spa may not be equipped with.

Initial Start-up

When your spa is first powered up, it displays some configuration codes and then goes into priming mode (Pr will appear on the display panel). This mode lasts up to four minutes and then the spa begins to heat to its pre programmed temperature of 100°F. You can exit the priming mode early by pressing UP or DOWN buttons.

Temperature Adjustment

80°F - 104.°F / 26.0°C - 40.0°C

The start-up temperature is set at 100°F / 37.5°C. The last measured temperature is constantly displayed on the control panel. Note that the last measured spa temperature is displayed. The displayed temperature will be updated when the pump has been running for at least two minutes.

Press the UP or DOWN buttons once to display the set temperature. Each time either button is pressed again, the set temperature will increase or decrease depending on which button is pressed. After three seconds, the control panel will automatically display the last measured spa temperature.

Note: Some spa models are equipped with the exclusive XL Heat Exchanger™, the most efficient spa heater available anywhere. This highly innovative device heats water faster and more efficiently with no chemical build-up. For your protection, it includes a High Limit Overheat Protection safety device that prevents spa equipment from overheating. The XL Heat Exchanger™ works automatically and requires no maintenance.

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Time

When time hasn’t been programmed, the TIME icon flashes. To set the time, press the TIME button and then the MODE/PROG button. Use the UP and DOWN buttons to adjust time. See the next page for more detailed instructions.

Standard, Economy, Sleep, and Standby Modes

Mode/Prog: This button is used to switch between standard, economy, and sleep modes.

1. Press MODE/PROG to enter mode programming.

2. Press the DOWN button to cycle through to the desired mode.

3. Press MODE/PROG to confirm selection.

Standard Mode: This is programmed to maintain the desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The “STAND” icon will display until the mode is changed.

Economy Mode: Economy mode heats the spa to the set temperature only during filter cycles. The “ECON” icon will display until the mode is changed. Pressing the JETS 1 button while in economy mode puts the spa in standard-in-economy mode, which operates the same as standard mode but reverts back to economy mode automatically after one hour. During this time, pressing the MODE/PROG button will revert to economy mode immediately.

Sleep Mode: Sleep mode heats the spa to within 20°F of the set temperature only during filter cycles. The “SLEEP” icon will display until the mode is changed.

Standby Mode: Pressing “Warm” or “Cool” then “Jets 2” will turn off all spa functions temporarily. This is helpful when changing a filter. Pressing any button resets the spa.

Jets 1

Press the JETS 1 button once to turn pump 1 on or off and to shift between low and high speeds if equipped. If left running, the low speed turns off after two hours and the high speed turns off after 15 minutes. On noncirculation systems, the low speed of pump 1 runs when the blower or any other pump is on. It may also activate for at least two minutes every 30 minutes to detect the spa temperature and then to heat to the set temperature if needed, depending upon the mode. When the low speed turns on automatically, it cannot be deactivated from the panel; however, the high speed may be started.

Jets 2

This is optional with the 7000 controller. Press the JETS 2 button once to turn pump 2 on or off and to shift between low and high speeds if it is a two-speed pump. If left running, the pump will turn off after 15 minutes.

Option

This button controls the optional blower. Press the OPTION button to turn the blower on and off. If left on, the equipment will automatically turn off after 15 minutes.

Light

Press the LIGHT button to turn the spa light on and off and to shift between dim and bright settings if your light is dimmable. On dim, the control panel will show the center circle plus one quarter of the light beams. Half of the light beams will show on medium brightness, and all of the light beams will show on bright.

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Invert

Press the INVERT button to change the numbers in the display to read upside down. Another press returns the display to the right-side-up position. This enables you to read the display while you are in the spa.

Locking the Panel

To lock the panel:

• Press TIME, JETS 1, and the UP button within three seconds. When locked, the panel will display “LOCK”.

All buttons are frozen except the TIME button.

To unlock the panel:

• Press TIME, JETS 1, then the DOWN button within three seconds.

Setting the Temperature Lock

To activate the temperature lock:

• Press the UP or DOWN button, TIME, JETS 1, then the UP button within three seconds. The panel will

display “TEMP LOCK” when the set temperature is locked.

To unlock the set temperature:

• Press the UP or DOWN button, TIME, JETS 1, then the DOWN button..

Circulation Pump

This is an optional feature. The circulation pump will come on when the system is checking temperature, during filter cycles, during freeze conditions, or when another pump is on.

Preset Filter Cycles

There are two filter cycles per day. The start and end times of each cycle are programmable. To program, set the time as instructed above, then press MODE/PROG to advance to the next setting (or to exit after the last setting). The default filter cycles are as follows:

• The first filter cycle is automatically activated at 8:00 AM and operates the pump until 10:00 AM. The

“FILTER 1” indicator icon will light when filter 1 is running.

• The second filter cycle is automatically activated at 8:00 PM and operates the pump until 10:00 PM. The

“FILTER 2” indicator icon will light when filter 2 is running.

Time of day is not preserved on 7000 systems. However, filter cycles are. In the event of power loss or shut down, the time of day will need to be reset for filter cycles to run according to your desired programming.

Clean-up Cycle

When the pump or blower is turned on by a button press, a clean-up cycle begins 30 minutes after the pump or blower is turned off or times out. The pump and the ozone generator will run for one hour.

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Ozone

This is an optional feature. On most systems, the ozone generator (if installed) runs during filter cycles (except when pump 1 is operating at high speed on a non-circ system) and during clean-up cycles. On some systems, the ozone generator operates whenever the pump runs. If your system is configured with the optional ozone disable feature, the ozone generator will turn off for one hour any time a function button (JETS 1, JETS 2, OPTION etc.) is pressed.

Freeze Protection

If the temperature sensors detect a drop to 44°F within the heater, the pump automatically activates to provide freeze protection. The equipment stays on until four minutes after the sensors detect that the spa temperature has risen to 45°F or higher. In colder climates, an optional additional freeze sensor may be added to protect against freeze conditions that may not be sensed by the standard sensors. Auxiliary freeze sensor protection acts similarly except with the temperature thresholds determined by the switch and without a four minute delay in turnoff.

Periodic Reminder Messages

Press the “Mode” button to reset a displayed reminder.

Message Frequency Action Required

rPH

rSA

rCL

rtg

rdr rCO rCH

There are no user serviceable parts. DO NOT attempt service of this control system. Contact your dealer

Every 7 days Test and adjust chemical levels per manufacturer’s

instructions.

Every 7 days Test and adjust chemical levels per manufacturer’s

instructions.

Every 30 days Remove, clean, and reinstall filter per

manufacturer’s instructions.

Every 30 days Test and reset GFCI per manufacturer’s instructions.

Drain and refill spa per manufacturer’s instructions.

Every 90 days Drain and refill spa per manufacturer’s instructions.

Every 180 days Clean and condition spa cover

Every 365 days Install New Bio-Clean™ Filter

WARNING! SHOCK HAZARD!

or service center for service.

Diagnostic Messages

Message Meaning Action Required

No message on display. Power has

been cut off to the spa.

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Message Meaning Action Required

OHH

“Overheat” - The spa has shut down. One of the sensors has detected 118°F at the heater.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. Once the heater has cooled, reset by pushing any button. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

OHS

“Overheat” - The spa has shut down. One of the sensors has detected that the spa water is 110°F.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. At 107°F, the spa should automatically reset. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

ICE

Sna

“Ice” - Potential freeze condition detected. Spa is shut down. The sensor that is plugged into the Sensor “B” jack is not working.

Snb

Spa is shut down. The sensor that is plugged into the Sensor “A” jack is not working.

If the problem persists, contact your dealer or service organization. (May appear temporarily in an overheat situation and disappear when the heater cools.)

Sns

Sensors are out of balance. If this is alternating with the temperature, it

If the problem persists, contact your dealer or service

organization. may just be a temporary condition. If the display shows only this message (periodically blinking), the spa is shut down.

HFL

A substantial difference between the temperature sensors was detected. This could indicate a flow problem. Persistent low flow problems. (Displays on the fifth occurrence of the “HFL” message within 24 hours.)

If the water level is okay, make sure the pumps have

been primed. If problem persists, contact your dealer

or service organization.

Follow action required for “HFL” message. Heating

capacity of the spa will not reset automatically; you

may press any button to reset. Heater is shut down, but other spa functions continue to run normally.

Inadequate water detected in heater. Check water level in spa. Refill if necessary. If the

water level is okay, make sure the pumps have been

primed. Press any button to reset.

dry

Inadequate water detected in heater. (Displays on third occurrence of “dr” message.) Spa is shut down. When your spa is first actuated, it will go into Priming mode.

Follow action required for “dr” message. Spa will

not automatically reset; you may press any button to

reset.

The Priming mode will last for up to four minutes

and then the spa will begin to heat and maintain the

water temperature in the Standard mode.

--For C

Temperature unknown After the pump has been running for two minutes,

the temperature will be displayed.

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Message Meaning Action Required

- - - - - -

Temperature not current in Economy or Sleep mode.

In Economy or Sleep mode, the pump may be off for

hours outside a filter. If you wish to see the current

spa temperature, either switch to Standard mode or

turn Jets1 on for at least two minutes.

BUF

Internal problem detected. Repair required. Contact your dealer or service

organization.

Stby

Standby Mode has been activated by pressing a button combination on the

Press any button to leave Standby Mode and return

to normal operation. user panel.

Safety Suction. Spa is shut down. The display will show “SF” when

a vacuum switch closes. All functions will turn off

and the system will be disabled until a panel button

is pressed.

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9800 Electronic Control Operation

When first powered up, the 9800 electronic system (Figure 9) will perform a self-diagnostic check and then it will automatically heat to and maintain a temperature of 100°F (37.5°C) until you change the set temperature as listed in the “Temperature Adjustment” section below.

Figure 9. 9800 Electronic Control Panel

These instructions will describe features and options that your particular spa may not be equipped with.

Initial Start-up

Temperature Adjustment

80°F - 104.°F / 26.0°C - 40.0°C

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Time

Standard, Economy, Sleep, and Standby Modes

Mode/Prog: This button is used to switch between standard, economy, and sleep modes.

1. Press MODE/PROG to enter mode programming.

2. Press the DOWN button to cycle through to the desired mode.

3. Press MODE/PROG to confirm selection.

Sleep Mode: Sleep mode heats the spa to within 20°F of the set temperature only during filter cycles. The “SLEEP” icon will display until the mode is changed.

Standby Mode: Pressing “Warm” or “Cool” then “Jets 2” will turn off all spa functions temporarily. This is helpful when changing a filter. Pressing any button resets the spa.

Jets 1 and Jets 2

Option

This is an optional feature. Press the OPTION button to turn the optional equipment on and off. If left on, the equipment will automatically turn off after 15 minutes.

Light

Invert

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Locking the Panel

To lock the panel:

• Press TIME, JETS 1, and the UP button within three seconds. When locked, the panel will display “LOCK”.

All buttons are frozen except the TIME button.

To unlock the panel:

• Press TIME, JETS ,1 then the DOWN button within three seconds.

Setting the Temperature Lock

To activate the temperature lock:

• Press the UP or DOWN button, TIME, JETS 1, then the UP button within three seconds. The panel will

display “TEMP LOCK” when the set temperature is locked.

To unlock the set temperature:

• Press the UP or DOWN button, TIME, JETS 1, then the DOWN button..

Circulation Pump

This is an optional feature. The circulation pump will come on when the system is checking temperature, during filter cycles, during freeze conditions, or when another pump is on.

Preset Filter Cycles

• The first filter cycle is automatically activated at 8:00 AM and operates the pump until 10:00 AM. The

“FILTER 1” indicator icon will light when filter 1 is running.

• The second filter cycle is automatically activated at 8:00 PM and operates the pump until 10:00 PM. The

“FILTER 2” indicator icon will light when filter 2 is running.

The pump and the ozone generator will run during filtration. At the start of each filter cycle, the blower will run on highest speed for 30 seconds to clean out the air channels. The lowest speed of pump 2 and pump 3 will run for five minutes. In the event of power loss or shut down, the time of day will need to be reset for filter cycles to run according to your desired programming.

Clean-up Cycle

When the pump or blower is turned on by a button press, a clean-up cycle begins 30 minutes after the pump or blower is turned off or times out. The pump and the ozone generator will run for one hour.

Ozone

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Freeze Protection

Periodic Reminder Messages

Press the “Mode” button to reset a displayed reminder)

Message Frequency Action Require

rPH

rSA

rCL

rtg

rdr rCO rCH

There are no user serviceable parts. DO NOT attempt service of this control system. Contact your dealer

Every 7 days Test and adjust chemical levels per manufacturer’s

instructions.

Every 7 days Test and adjust chemical levels per manufacturer’s

instructions.

Every 30 days Remove, clean, and reinstall filter per

manufacturer’s instructions.

Every 30 days Test and reset GFCI per manufacturer’s instructions.

Drain and refill spa per manufacturer’s instructions.

Every 90 days Drain and refill spa per manufacturer’s instructions.

Every 180 days Clean and condition spa cover

Every 365 days Install New Bio-Clean™ Filter

WARNING! SHOCK HAZARD!

or service center for service.

Diagnostic Messages

Message Meaning Action Required

OHH

OHS

No message on display. Power has been cut off to the spa.

“Overheat” - The spa has shut down. One of the sensors has detected 118°F at the heater.

“Overheat” - The spa has shut down. One of the sensors has detected that the spa water is 110°F.

The control panel will be disabled until power returns. Spa settings and time of day will be preserved for 30 days with a battery back-up; settings only are preserved until the next power-up on 9800 systems. DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. Once the heater has cooled, reset by pushing any button. If spa does not reset, shut off the power to the spa and call your dealer or service organization. DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. At 107°F, the spa should automatically reset. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

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Message Meaning Action Required

ICE

Sna

Snb

Sns

“Ice” - Potential freeze condition detected. Spa is shut down. The sensor that is plugged into the Sensor “B” jack is not working. Spa is shut down. The sensor that is plugged into the Sensor “A” jack is not working. Sensors are out of balance. If this is alternating with the temperature, it

No action required. The pumps and the blower will automatically activate regardless of spa status. If the problem persists, contact your dealer or service organization. (May appear temporarily in an overheat situation and disappear when the heater cools.) If the problem persists, contact your dealer or service organization. (May appear temporarily in an overheat situation and disappear when the heater cools.) If the problem persists, contact your dealer or service

organization. may just be a temporary condition. If the display shows only this message (periodically blinking), the spa is shut down.

HFL

If the water level is okay, make sure the pumps have

been primed. If problem persists, contact your dealer

or service organization.

Follow action required for “HFL” message. Heating

capacity of the spa will not reset automatically; you

may press any button to reset. Heater is shut down, but other spa functions continue to run normally.

Inadequate water detected in heater. Check water level in spa. Refill if necessary. If the

water level is okay, make sure the pumps have been

primed. Press any button to reset.

dry

Inadequate water detected in heater. (Displays on third occurrence of “dr” message.) Spa is shut down. When your spa is first actuated, it will go into Priming mode.

Follow action required for “dr” message. Spa will not

automatically reset; you may press any button to

reset.

The Priming mode will last for up to four minutes and

then the spa will begin to heat and maintain the water

temperature in the Standard mode.

--For C

Temperature unknown After the pump has been running for two minutes, the

temperature will be displayed.

- - - - - -

Temperature not current in Economy or Sleep mode.

In Economy or Sleep mode, the pump may be off for

hours outside a filter. If you wish to see the current

spa temperature, either switch to Standard mode or

turn Jets1 on for at least two minutes.

BUF

Internal problem detected. Repair required. Contact your dealer or service

organization.

Stby

Standby Mode has been activated by pressing a button combination on the

Press any button to leave Standby Mode and return to

normal operation. user panel.

Safety Suction. Spa is shut down. The display will show “SF” when

a vacuum switch closes. All functions will turn off

and the system will be disabled until a panel button is

pressed.

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Auxiliary Control Operation

The auxiliary control option is available with the 9800 control only. It is a small panel with four buttons that control certain spa functions, such as primary or additional jets, TV, or lights (Figure 10). It conveniently puts the control of several spa functions at your fingertips without having to get up.

Auxiliary Panel Configuration Functions

Standard configuration JETS 1, JETS 2, LIGHT, OPTION

Auxiliary panel in Infinity Series JETS 3, JETS 4, JETS 5, OPTION

Spa models with automatic TV JETS 1, JETS 2, TV, OPTION

Spa models with 3-pump system JETS 1, JETS 2, JETS 3, OPTION

For operation, see the previous section, “9800 Electric Control Operation”.

Figure 10. Auxiliary control panel

Adjustable Jets

Almost all of the jets in your spa are adjustable. Rotating the face of an adjustable jet to the left (counterclockwise) will decrease the amount of water flow through the jet. Rotating the face of an adjustable jet to the right (clockwise) will increase the amount of water flow through the jet. (See example shown in below.)

Figure 11

Figure 11. Rotating an adjustable jet

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NOTE: Neck jets will be reversed when adjusting pressure.

Diverter Knobs

Diverter knobs are the larger knobs located around the top of your spa (Figure 12). They allow you to divert water through jets from one side of the spa to the other, or in most cases from floor jets to wall jets. This is accomplished by simply rotating the diverter knob to the left (counterclockwise), decreasing the amount of water flow through a section of jets. To increase the amount of water flow through the other section of jets, simply rotate the handle to the right (clockwise).

Figure 12. Diverter knob

Cal Spas™ Flow Diverter

The Cal Spas™ Flow Diverter system (Figure 13) uses one or more motorized valve(s) to vary the jet action between certain zones in the spa. These valve(s) are preset to stop at seven different positions. Those positions are represented by the LED lights on the Flow Diverter control panel.

As the valve(s) move, the LEDs will alternate between the current position and the desired position until the desired position is reached.

Upon power-up, all the LEDs will illuminate one at a time as the valve(s) move for approximately 17 seconds. Immediately following this start-up process, the valve(s) will move to the center position, at which time the center LED will light.

Figure 13. Cal Spas™ Flow Diverter

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Operating Your Spa

Button Functions

Every press will move the valve(s) one stop. The LED that is lit will move up (clockwise) to the next available position.

Every press will move the valve(s) one stop. The LED that is lit will move down (counterclockwise) to the next available position.

This button moves the valve(s) to the most extreme positions. The first press will move the valve(s) and cause the LED to travel to the top (most clockwise) position. The next press will move the valve(s) in the other direction and the LED will move to the bottom (most counter-clockwise) position.

Pressing this button will center the valve(s) and the center LED will be lit.

Air Venturis

Air venturis are the smaller knobs located around the top of your spa. They can also be distinguished from diverter knobs by the arrows and the words “OFF”, “ON” and “AIR” marked on them (Figure 14). Each one will let you add a mixture of air with the jet pressure. This is accomplished by simply rotating the air venturi knob to the left (counter-clockwise) to increase the amount of airflow through the jets. To decrease the amount of airflow through the jets, simply rotate the handle to the right (clockwise).

Figure 14. Air Venturis

Adjustable Therapy System™

Spas equipped with the Adjustable Therapy System™ (ATS) allow you complete control of the therapy seat and/or lounger. This unique system offers convenient operation with its seat side controls, seven different massage modes, and a soothing demo mode -- all at the touch of a button (

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Figure 15).

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Operating Your Spa

Figure 15. Adjustable Therapy System™ seatside control

Pump On/Off

This button allows the user to turn on and off the ATS™ seat pump. Press this button once to turn the pump on. Once on, the green LED light on the control panel will illuminate, indicating that the system is operational. To turn off the pump, simply press the PUMP ON/OFF button a second time. Note: The pump must be on prior to operating any other features of this system.

Pulse Mode

This button allows the user to turn the ATS™ massage control on and off. Press the pulse button once to turn on the massage control. Once pressed, the orange LED in position number 1will come on, indicating the number one pulse mode. Each press of either the up or down button will move the orange LED up or down to the next pulse mode.

Note: Allow one second between each button press. Pressing the button quickly may cause improper operation. To turn the pulse mode off and return to normal pump operation, simply press the PULSE MODE button a second time.

This button allows the user to cycle up from one through seven massage modes one at a time. Each mode offers a different pulsating massage. Some modes are faster than others, so just cycle through them to find the massage you like best.

Down

This button allows the user to cycle down through all seven massage modes, one at a time.

Demo Mode

After turning on the pump and pulse modes, press and hold both the UP and DOWN buttons together for two seconds then release. In this mode, every 20 seconds this system will automatically switch to the next massage

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Operating Your Spa

mode. Once the user finds the perfect massage mode, pressing either the UP or DOWN button will stop the demo in that massage mode.

Time Reset Mode

Pulse mode will normally run for 15 minutes then automatically shut off. For another 15 minute session, press the PUMP ON/OFF button and the PULSE MODE button. A green LED will blink and the pump will run on high speed mode as part of a 15-minute cool down period. After that, the pump will stop automatically and the green LED light on the panel will continue to blink for one minute then shut off automatically. After the second fifteen minute session, the system will run through a cool down cycle for up to two hours. In this cool down mode, the user will only be able to operate the pump (by again pressing the PUMP ON/OFF button). However, the massage mode will remain off until the cool down mode is completed.

Pulse Mode System

Pulse mode system will shut off for two hours unless reset by the following procedure. During this time the pump will run at a maximum speed.

• In the off position, press the PULSE MODE button once.

• The green power light will flash to indicate reset.

Multi-Colored Spa Light Operation

10 Dramatic Lighting Modes

Experience each different lighting mode by turning the spa light off and on to change lighting effects:

• WHITE: Pure, bright white

• SPECTRUM SLOW DANCE: Vibrant, slow fade through all colors

• SUNBURST: Yellow and orange color swirl

• BLUE: Clear and brilliant blue

• RED: Radiant and invigorating red

• GREEN: Nature’s lush green

• MAGENTA: Rejuvenating glow of pink, blue and red

• TIDAL FADE: Fade through blues and greens

• AFTERBURNER FADE: Fade through red, orange, pink, yellow & purple

• COLOR BURST: Energetic strobe through all colors

Operating the Multi-Colored Spa Light

1. Turn the spa light on by pressing the LIGHT button on the top-side control panel.

2. To filter through the different color choices, press the button on and off. Each time you press the button, you

advance to the next color.

3. To turn the spa light off when not in use, press the LIGHT button.

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Operating Your Spa

Using the Random Light Feature

1. Turn the spa light on by pressing the LIGHT button on the top-side control panel.

2. Cycle through the color range twice. After the last light from the second cycle has been lit, the random light

feature turns on and the spa light cycles through each individual light.

3. To turn the spa light off when not in use, press the LIGHT button.

The slow fade feature comes on right after the color white. The first color for the feature is green and then slowly goes through the color spectrum. The last fade does the same thing as the slow fade, only faster.

Spa Cover

Important! Keep the spa covered when not in use!

• Covered spas will use less electricity in maintaining your set temperature.

• Covering your spa will protect your spa’s finish from the sun’s ultraviolet rays.

• You are required to keep the spa covered to maintain warranty coverage.

• Covering your spa helps prevent children from drowning in the spa.

See the manual enclosed with your cover for instructions on mounting the locks and how to lock and unlock the cover.

In addition, while the spa cover is rigid, it is not designed to support any weight. Therefore, as a safety precaution and to preserve the life of your cover, you must not sit, stand, or lie on it; nor should you place objects of any kind on top of it.

Aromatherapy

This optional accessory is very easy to use. Simply unscrew the cap on the aromatherapy chamber and drop in a bag of scented aromatherapy beads and replace the cap.

Waterfalls

Some spa series include optional waterfalls. When the booster pump is on, turn the knob near the waterfall. Water will immediately start flowing through it.

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Water Quality Maintenance

Chemical Maintenance Schedule

Great spa water is easily achieved when the right chemicals are used and a Clear Water Plan is implemented. The key to clean, clear, and safe water is to fully understand how spa water reacts to users, operation and chemical use. The Clear Water Plan will help give you that understanding.

Prior to filling a spa for the first time, or after a routine draining, you will want to follow this start-up plan to extend water life and performance. If you are following either bromine or chlorine Clear Water plans, you will notice that both start-up processes are the same with the exception of Step 4. As with all chemical dosages listed in the Clear Water Plan, start-up dosages are intended for 500 gallon spas. Please adjust the chemical dosages to the capacity of your particular spa.

Start-Up

1. Clean spa thoroughly with Cal Spas™ Multi-Purpose Cleaner.

2. Apply a protective coat of Cal Spas™ Fast Sheen to the acrylic surface.

3. Fill spa to proper water level with normal tap water. (Do not use soft water.)

4. Add either bromine or chlorine (according to your plan):

a. Bromine Plan: Add 2oz. of Cal Spas™ Go Brom to establish a bromine base level.

b. Chlorine Plan: Add two tablespoons of Cal Spas™ Granular Chlorine to the spa water.

5. Pour in 3oz. of Cal Spas™ Metal Protector to the center of the spa.

6. Sprinkle 2oz. of Cal Spas™ Oxidizer Shock in the center of the spa and leave spa uncovered and turn on the

jets for 30 minutes prior to recovering.

7. Allow 24 hours prior to testing and implementing the bromine or chlorine Clear Water Plans.

Bromine Users

This plan and its chemical dosages are intended for Cal Spas™ chemicals only. Most chemical manufacturers use different chemical formulas and strengths. Only Cal Spas™ chemicals are specially formulated to provide chemical balance at lower dosages. Compare labels and dosages and see for yourself. You will get greater protection and performance with Cal Spas™ chemicals.

Always read and follow all printed instructions on chemical bottles and packages.

Day One (Monday)

1. Test spa water using test strips. (Check for valid expiration date.)

2. Add two bromine tablets to floater. (Amount of tablets needed will vary with water temperature.)

3. Adjust Total Alkalinity, then the pH if needed. (See pH and Alkalinity sections for more information.)

4. Add 2oz. of Stan and Scale Defense.

5. Pull the dirty filter from the spa and place into liquid filter cleaner solution.

6. Place your extra, cleaned, fully dried filter cartridge in the spa.

7. Vacuum your spa with the Cal Spas™ vacuum.

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Water Quality Maintenance

Day Two (Wednesday)

1. Test spa water using test strips. (Check for valid expiration date.)

2. Adjust total alkalinity, the pH if needed. (See pH and alkalinity sections for more information.)

3. Pull the filter from Liquid Filter Cleaner solution, hose it off and allow to dry.

Day Three (Friday)

1. Test spa water using test strips. (Check for valid expiration date.)

2. Check bromine floater for sufficient amount of bromine tablets. (Add one, if necessary.)

3. Adjust Total Alkalinity, then the pH if needed. (See pH and Alkalinity sections for more information.)

4. Add 1oz. of Oxidizer Shock.

Every Month

Check equipment area for leaks, rodents and insects.

Every 3 to 4 months

1. Drain and clean your spa with Multi-Purpose Cleaner.

2. Polish the acrylic surface with Fast Sheen.

3. Clean and treat spa cover, pillows and Ultra Spa Cabinets with Cover Protector.

Every 6 Months

Clean and treat redwood spa cabinets and gazebos with Nu-Spa redwood stain renewer & brightener.

Cal Spas™ Clear Water Plan (Chlorine)

Always read and follow all printed instructions on chemical bottles and packages.

Day One (Monday)

1. Test spa water using test strips. (Check for valid expiration date.)

2. Add two tablespoons of Granular Chlorine. (Chlorine dissipation will vary with water temperature.)

3. Adjust Total Alkalinity, then the pH if needed. (See pH and Alkalinity sections for more information.)

4. Add 2oz. of Stan and Scale Defense.

5. Pull the dirty filter from the spa and place into liquid filter cleaner solution.

6. Place your extra, cleaned, fully dried filter cartridge in the spa.

7. Vacuum your spa with the Cal Spas™ vacuum.

Day Two (Wednesday)

1. Test spa water using test strips. (Check for valid expiration date.)

2. Adjust Total Alkalinity, then the pH if needed. (See pH and Alkalinity sections for more information.)

3. Pull the filter from the Liquid Filter Cleaner solution and hose it off and allow it to dry.

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Water Quality Maintenance

Day Three (Friday)

1. Test spa water using test strips. (Check for valid expiration date.)

2. Add two tablespoons of Granular Chlorine. (Chlorine dissipation will vary with water temperature.)

3. Adjust Total Alkalinity, then the pH if needed. (See pH and Alkalinity sections for more information.)

4. Add 1oz. of Oxidizer Shock.

Every Month

Check equipment area for leaks, rodents and insects.

Every 3 to 4 months

1. Drain and clean your spa with Multi-Purpose Cleaner.

2. Polish the acrylic surface with Fast Sheen.

3. Clean and treat spa cover, pillows and Ultra Spa Cabinets with Cover Protector.

Every 6 Months

Clean and treat redwood spa cabinets and gazebos with Nu-Spa redwood stain renewer & brightener

Clean Water with the Cal Balance™ Magnetic Water Stabilizer

Cal Spa’s exclusive Cal Balance™ Magnetic Water Stabilizer promotes clean water naturally by organizing water molecules into a positive charge which not only helps coagulate debris for improved filtration, but also traps calcium and scale into a suspension that gives your water a soft, silky feel. The combination of these advanced components add up to a Cal Spa’s filtering system designed to insure that 100% of your water is continually filtered. This also guarantees that your water will be crystal clear.

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Water Quality Maintenance

Cal Zone Ozonators

Cal Zone Quest 1000 Ozonator™

Your new Cal Zone Quest 1000 Ozonator™ (Figure 16) is a state-of-the-art bacteria killing machine. This unit will assist you in maintaining clean and clear water, while saving you time and expense with spa chemicals.

Operation

Your Cal Zone Quest 1000 Ozonator™ will automatically operate during the filter cycles and any other time the spa is running on low speed. The ozone indicator light on the Quest 1000 ozonator will glow purple letting you know that the system is operational.

Due to the nature of the ozone light, it is difficult to see the light in daylight. This lens should be checked at night or in a shaded area.

Figure 16. Cal Zone Quest 1000 Ozonator™

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Water Quality Maintenance

Cal Zone Quest 2000 Ozonator™

Your new Cal Zone Quest 2000 ozonator™ (Figure 17) is a state-of-the-art bacteria killing machine. This unit will assist you in maintaining clean and clear spa water, while saving you time and money with spa chemicals.

Figure 17. Cal Zone Quest 2000 Ozonator™

Operation

Your Cal Zone Quest 2000 Ozonator™ will automatically operate during the filter cycles. When the spa is in filtration cycle, the Ozone Indicator light on the topside control panel will light up, letting you know that the control box is sending power to the Cal Zone Quest 2000 Ozonator™ unit.

Located on the front side towards the bottom, is the ozone-mixing chamber. When operating, the lens will display a purple/black light.

Due to the nature of the ozone light, it is difficult to see the light during the daytime. This lens should be checked at night or in a shaded area.

Ozone Servicing

Your new Cal Zone Quest 2000 Ozonator™ has been engineered to be service-friendly. In the event that you need to replace the ozone cartridge, simply follow the instructions listed on the front of the ozone unit.

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Water Quality Maintenance

Clean Water with the Cal Clarity™ System

This section is ONLY for spa owners with the Cal Clarity™ automatic bromine generator. If your spa does not have a Cal Clarity™ bromine generator, you need to read the previous section, which explains the Cal Spas™ Clear Water Plan.

The following procedures explain how to keep the water in your spa clean and clear with the automatic bromine generator. Because this is the most important chapter in this manual, we strongly recommend you read it carefully.

Cal Clarity™ System Generator

Your Cal Clarity™ System Generator (Figure 18) will help keep your spa water always clean and clear. As a preferred method of maintaining the chemical balance of your spa water, it is relatively low cost, virtually maintenance-free, and extremely effective in helping you spend your time enjoying your spa.

The automatic bromide generator eliminates the need to purchase, store, and handle harsh or dangerous chemicals and is simple to operate. It will not function with the Cal Zone Quest Ozonator™.

Use the dial to increase or decrease the level of bromine generated, or turn it all the way clockwise to turn it off.

See the section on maintaining clean spa water with the automatic bromine generator for directions on proper bromine level adjustment.

Figure 18. Bromine generator

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Water Quality Maintenance

Water Chemistry for Start-Up

Before operating the bromine generator, make sure the following water chemistry is established and verified:

• TDS (total dissolved solids) must be less than 500 ppm (parts per million) before adding the TRU-BLU

sodium bromide bank to the spa’s water. (The ideal range is 50 - 300 ppm.) Add TRU-BLU at a rate of two pounds for every 100 US gallons (370 liters). TDS will be approximately 2,500 ppm TDS should not exceed 3,500 ppm.

• pH must be between 7.2 and 7.8. (The ideal range is 7.4 and 7.6.)

• Total alkalinity should be between 80 and 120 ppm.

• Chlorine stabilizer should be 0 ppm.

Starting Up the Cal Clarity™ Bromine Generator

1. After the spa has been filled, make sure the dial on the face of the bromine generator is turned to the OFF

position.

2. Balance both the pH and alkalinity.

3. Make sure that the spa’s pump is set to HIGH.

4. Sprinkle one two-pound bottle of TRU BLU sodium bromide per 100 US gallons (370 liters) of water

evenly over the surface of the water, shaking each bottle well first to break up any lumps. Allow three to five minutes for the TRU BLU to dissolve completely before proceeding to the next step.

5. Turn the dial clockwise until the LED display (to the right of the dial) reads 10. This will initiate the build-

up of a bromine bank.

6. Monitor the bromine level until it is within the recommended range. (This may take a few days, depending

on the quality of water used on the initial fill.)

Note: It can take several days for the bromine level to stabilize because the water that you put into your spa contains impurities that need to be neutralized, thereby using up the initial bromine that is generated. You can expedite this process by “shocking” the water with a non-chlorine product.

7. Once the desired level has been achieved, turn the dial down until a maintenance setting is achieved.

(Finding your maintenance setting may also take a few days. Test your water daily in conjunction with using your spa. With monitoring of your spa use, and adjustment of the output level of the bromine generator, you will have arrived at your maintenance setting when, after a period of normal use of your spa, you no longer have to adjust the output level on your bromine generator to keep your bromine level within the range recommended by the manufacturer.)

The appropriate setting for your bromine generator will depend on how often you use your spa. A spa with a higher-than-average bather load will require a higher setting on the bromine generator. This simply means that the bromine generator needs to product more bromine to maintain the level recommended by the manufacturer. If the spa does not have a circulation pump that runs continuously, then ensure that your spa’s filtration cycle is programmed so that water is circulated at least four hours per day to ensure adequate bromine production. (Spas with higher than average bather loads may require a longer filtration cycle.)

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Water Quality Maintenance

Maintaining the Proper Water Chemistry

Ideal pH

The ideal pH range is 7.2 to 7.6.

The abbreviation pH stands for potential hydrogen. This test determines the acid content of your spa water. This test should be done weekly and adjusted accordingly. Always add chemicals to water -- never add water to chemicals.

• If the pH is above 7.6, lower it by adding muriatic acid or sodium bisulfate.

• If the pH is below 7.2, raise it by adding a base (such as baking soda or soda ash).

See your spa dealer for Cal Spas™ chemicals for adjusting your pH.

Complications which may occur from high pH include:

• The sanitizer may be unable to kill algae or bacteria.

• Solids may come out of the solution.

• The water may become cloudy.

• Calcium may out of the solution and cause scale or eye irritation.

Complications which my occur from low pH include:

• Water will become too acidic and cause eye irritation

• Damage to the spa and spa equipment

Also remember: Rain or the addition of fresh water will cause a change in pH.

Total Alkalinity

The ideal total alkalinity range is 80 to 120 ppm. Total alkalinity is a test done monthly to determine the amount of alkaline material in the water. It also measures the water’s ability to neutralize acid and acts as a buffer against sudden pH changes.

• If the total alkalinity is high, lower it by adding small amounts of sodium bisulfate or muriatic acid over a

period of three days. Follow the label directions based on the size of your spa.

• If the total alkalinity is low, raise it by adding bicarbonate (i.e., baking soda).

See your spa dealer for Cal Spas™ chemicals for adjusting your total alkalinity.

Total Dissolved Solids

The ideal range prior to adding TRU-BLU is 50 - 300 ppm.

The ideal range after adding TRU-BLU at a rate of two pounds for every 100 gallons is 2,500 ppm.

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Water Quality Maintenance

Adjusting pH

Adjusting pH with Sodium Bisulfate

pH Reading Prior to Sodium Bisulfate to Add Chemical Addition: (500 gallon/1850 liter spa)

7.8 - 8.0 ppm 1 ounce

8.0 - 8.2 ppm 1.5 ounces

Greater than 8.4 ppm 2 ounces

Retest the spa’s pH vale after allowing two hours to pass and repeat the above steps if required. pH is closely affected by your spa’s total alkalinity. Test your spa’s pH value at least twice every month. The correct range for pH is 7.2 - 7.8 ppm. The lower the pH value, the more effective bromine is in spa water sanitation.

Caution: If the water becomes acidic (pH below 7.2), damage to spa surfaces and equipment may occur.

pH has a direct effect on bromine’s effectiveness at sanitizing your spa’s water! It also affects bather comfort. Imbalance can result in eye irritation.

Adjusting Bromine Level

As discussed earlier, desired bromine levels vary between spas, mainly due to different bather loads. You will quickly determine the right level for your particular spa. Of course, if bromine readings are lower than desired, you can just turn up the dial on the bromine generator. Likewise, if bromine readings are higher than you want, you can simply turn down the same dial. The bromine level will then gradually reduce tot he production rate required to suit your needs.

Determining Sodium Bromide Level

It is important to be able to maintain the appropriate amount of TRU BLU sodium bromide in your spa’s water. By following these instructions, you will be able to. There are some things to consider, however. You will normally find that over the weeks and months that you are enjoying the use of your tub, the water level will decrease for several reasons. One is evaporation. The other is a result of water “removal” (splashing, exiting bathers, etc.). The first cause of water loss -- evaporation -- will not reduce the sodium bromide that is available in your tub, because sodium bromide does not evaporate. The second cause -- water removal -- will, however, result in loss of some sodium bromide.

Since it is impossible to know how much water loss results from evaporation and how much from removal, it is necessary to determine your sodium bromide level when adding water to the tub. There are available, through your dealer, sodium bromide test strips. Use of these strips will help you determine how much, if any, TRU BLU to add. Consult your dealer for more information.

Common Questions About the Automatic Bromine Generator

Q. Why do pool and spa professionals warn consumers against using chlorine in hot tubs and spas? A. Chlorine is an extremely corrosive chemical and may cause damage to equipment; moreover, most spas

maintain temperatures of over 100 degrees and chlorine readily evaporates at about 97 degrees, potentially leaving the spa’s water untreated.

Q. What causes a fishy or musty smell with spas? A. Low bromine or no bromine, which is usually caused by failing to fill up the bromine feeder or failing to

return it to the spa after bathing.

Q. How often do I need to drain my spa with an automatic bromine generator?

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Water Quality Maintenance

A. With traditional chemical treatment plans, spas need to be drained and cleaned about every three months in

order to remove residue and by-products that accumulates in the water. However, with an automatic bromine generator, the build-up of residue is minimal, and spa owners can go as long as a year without having to drain and refill their spas.

Q. How may hours per day will I have to operate my spa’s pump once I install an automatic bromine

generator?

A. Most spas will operate at four hours of water circulation per day, but if you find that your dial is at a high

setting but your bromine level is lower than desired, you might want to run the pump for up to eight hours per day. Remember that all spas are unique (due to different bathers, different loads, etc.). Within a short time, you will be able to determine the right circulate cycle for your particular spa. (Also note that in the event of a power outage, the filtration cycle will revert back to the factory default setting.)

Q. Now that I have an automatic bromine generator, do I sill have to check my spa’s chemistry? A. Yes, definitely! You need to maintain proper pH and total alkalinity at all times, because pH has a direct

relationship to the effectiveness of bromine to sanitize water.

Q. Why is there little or no bromine odor with the automatic bromine generator? A. This is due to the electrolytic bromine generation process. The electronic field around the bromine-

generating cell destroys “bromamines”, which are what cause the strong, objectionable odor (not bromine itself).

Q. Why does the display go to a minus sign every few minutes? A. This indicator informs you that the polarity of the electrodes is changing every two minutes. This process is

for the cleaning of the electrode cell to prevent any scale build-up on it.

Q. My automatic bromine generator lights up but I can’t get a bromine reading. A. There are three reasons why you might not get a reading:

• It can take several days for the bromine level to stabilize because the water you put into your spa

contains impurities that need to be neutralized, thereby using up the initial bromine that is generated. Refer to that section on how to resolve this problem.

• The TDS (total dissolved solids) count might be too high -- bromine production will be impaired when

the TDS count exceeds 3500 ppm.

• The phosphate level might be too high -- bromine production can be impaired when the phosphate level

exceeds 1125 ppb. Ask you dealer about products that reduce phosphates.

Q. My automatic bromine generator is wired in but it doesn’t light up. A. Contact a certified electrician to examine your bromine generator and your spa.

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Cleaning and Maintaining Your Spa

Cleaning and Replacing the Filter

Filtration

Filtration is one of the most important steps you can take to ensure clean, clear water. Regardless of what some people may think, it is far less expensive to fix water clarity problems by filtering your spa than by using excessive amounts of chemicals, excessive filtration times, or by water replacement.

Cal Spas™ filtration system simply draws contaminated water through the exclusive Bio-Clean™ filter removing debris from the water. It then pumps the newly cleaned water back into the spa through various jets. Spas equipped with the optional Quest 2000 Ozonator will also receive ozone injection into the filtered water for further protection against contaminants during filtration cycles. Filtration also ensures that chemicals are mixed thoroughly through the water, increasing performance.

Filtration starts on electronically-controlled spas as soon as the pumps are primed and water flow is steady. As the flow of water goes through the filter, dirt and debris is removed and accumulated in the filter cartridge. As the filter cartridge accumulates dirt and debris, water flow is restricted and jet performance is reduced. This can cause your spa to not run or heat effectively.

Clean your filter regularly and replace as needed.

Filter Cleaning

Your new Cal Spa has been designed for quick and easy filter maintenance. The filter cartridge should be cleaned once a week. These instructions apply to both dual and single filtration systems (Figure 19).

Figure 19. Dual and single filtration systems

1. Turn the power off at the breaker.

2. Remove the filter(s) cover (if applicable) by rotating the cover counterclockwise and lifting it off..

3. Remove the filter(s) basket. With some types you may need to align the flat areas on the filter basket and the

canister.

4. Remove the filter(s) by pulling up and out.

5. Clean the filter with a garden hose as follows:

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Cleaning and Maintaining Your Spa

a. Hold the filter vertically.

b. Spray the filter cartridges with a pressure nozzle, starting from the top and spraying down each pleat.

c. Turn the filter cartridge over and repeat Step 5B.

d. Reinstall the filter cartridge in reverse order of removal.

e. Deep clean filter cartridge(s) every month. Use only a Cal Spas™-approved filter-cleaning chemical.

Exclusive Bio-Clean™ Filter Cartridge

The filter cartridge is designed to remove dirt, sand, minerals, phosphates, bather waste and other solids from the spa. Unfortunately, some spa owners fail to include filter cleaning as part of their chemical maintenance plan. Filters accumulate debris and become prime areas for bacteria growth.

The Cal Spas™ exclusive Bio-Clean™ Filter is the only antibacterial filter cartridge on the market today. Having a filter cartridge that prevents bacteria growth is simply added protection for those times you forget to clean the filter. We recommend that you only replace your spa’s filter cartridge with a Bio-Clean™ filter cartridge for ensured protection and peace of mind.

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Cleaning and Maintaining Your Spa

Draining Your Portable Spa

Your spa should be drained every four to six months, and refilled with fresh tap water. The following is the recommended method for draining your spa.

1. Turn off the power at the breaker.

2. Remove all filters.

If your drain valve is mounted on the side of the spa cabinet (as shown in Figure 20), proceed to step 5.

Figure 20. Cabinet mounted drain valve

If your drain valve is located inside the spa cabinet:

3. Using a Phillips screwdriver, remove the screws to the access panel and open it.

4. Locate hose ending with the 3/4 inch hose-bib fixture (Figure 21).

Figure 21. 3/4 inch hose-bib fixture

5. Hook up the female end of a garden hose to the drain fitting.

6. Place the other end of the garden hose where you would like the water to drain to.

7. Twist the hose-bib fixture counterclockwise and pull to open the drain.

8. Let spa drain completely, then remove garden hose.

9. Twist the hose-bib fixture clockwise to close it.

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Cleaning and Maintaining Your Spa

Winterizing (Cold Climate Draining)

In many areas of the country, the temperature drops below 32˚F. We recommend that you always have your spa full of water and running at normal spa temperatures (80˚F to 100˚F). This will help reduce the risk of freezing in your spa and your spa’s equipment.

WARNING: IF YOU FIND THE NEED TO DRAIN YOUR SPA, PLEASE BE AWARE OF THE POTENTIAL OF FREEZING IN YOUR SPAS EQUIPMENT AND PLUMBING. EVEN IF THE DIRECTIONS BELOW ARE FOLLOWED PERFECTLY, THERE IS NO GUARANTEE THAT YOUR SPA WILL NOT SUFFER FREEZE DAMAGE AND THEREBY VOID THE WARRANTY COVERAGE.

1. Open all filter covers..

2. Remove the filter baskets and filters.

3. Drain your spa completely as described in the instructions above.

4. Remove drain plugs from the front of the pumps.

5. Disconnect the unions from both sides of the pump.

6. Use a wet/dry vacuum to blow any remaining water out of the jets and equipment area.

7. Cover your spa with a good spa cover and an all-weather tarp to ensure that neither rain nor snow enter the

spa.

Cleaning the Cover, Shell and Pillows

Due to the constant punishment your spa cover and pillows receive, you should protect them by applying Vinyl and Leather Cleaner as part of your monthly maintenance plan. Cal Spas™ Vinyl and Leather Cleaner is specifically designed to protect spa covers and pillows from chemical and ultraviolet light damage. It accomplishes this without leaving an oily residue behind that is normally associated with common automotive vinyl protectants.

Use of Vinyl and Leather Cleaner

Cal Spas™ Vinyl and Leather Cleaner should be used sparingly. Incorrect usage may cause water clarity issues.

Spa Covers

1. Remove spa cover from spa.

2. Allow spa cover to dry completely.

3. Spray Vinyl and Leather Cleaner to cover evenly and wipe dry.

4. Allow spa cover to dry completely.

5. Reinstall cover on spa.

Pillows

1. Wipe pillows dry with a soft cloth.

2. Carefully spray Vinyl and Leather Cleaner directly onto pillow.

3. Wipe pillows dry.

4. Allow pillows to dry completely.

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WARNING: DO NOT USE AUTOMOTIVE VINYL PROTECTANTS ON SPA COVERS OR PILLOWS. THESE PRODUCTS ARE GENERALLY OIL-BASED AND WILL CAUSE SEVERE WATER CLARITY ISSUES THAT ARE DIFFICULT TO CORRECT.

Multi-Purpose Cleaner (Spa finish cleaning)

Cal Spas™ Multi-Purpose Cleaner is an essential part of maintaining your spas finish. Through normal use, the spa’s finish can accumulate dirt, oil, and calcium causing a rough feel and unsightly scum lines. Cal Spas™ Multi-Purpose Cleaner is a low detergent, non-abrasive cleaner specifically formulated to clean the spa without damaging its acrylic finish. The most effective solution to minimize cleaning time is prevention. When the following steps are followed, the spa’s finish will actually start to resist most of the elements that cause calcium build-up and make scum line clean-up easier.

Prior to Spa Start-Up and Refilling

1. Spray Cal Spas™ Multi-Purpose Cleaner directly on to the spa’s finish.

2. Wipe clean with a clean soft cloth.

3. Repeat on heavily calcified areas.

4. Wipe spa thoroughly with a wet sponge, rinsing often with a bucket of clean water.

5. Allow spa to dry completely.

6. Apply a coat of Cal Spas™ Fast Sheen to the spa’s entire finish with a soft towel or sponge.

7. Allow Fast Sheen to dry until white and powdery.

8. Buff clean with a soft cloth, rotating frequently.

Periodic Maintenance

1. Spray Cal Spas™ Multi-Purpose Cleaner directly to the spa’s finish.

2. Wipe clean with a clean soft cloth.

3. Wipe spa thoroughly with a wet sponge, rinsing often in a bucket of clean water.

Cal Spas™ Multi-Purpose Cleaner should not be sprayed directly into the spa water. Incorrect usage of this product will cause water clarity issues.

Fast Sheen (Spa finish protecting wax)

Cal Spas™ Fast Sheen is an essential part of maintaining your spa’s finish. Through normal use, the spa’s finish can accumulate dirt, oil, and calcium, causing a rough feel and unsightly scum lines. Cal Spas™ Fast Sheen is a non-oil based wax that is specifically formulated to protect the spa’s finish from the chemicals and minerals associated with normal spa use. The most effective solution to minimize cleaning time is prevention. When the following steps are followed, the spa’s finish will actually start to resist most of the elements that cause calcium build-up and make scum line clean-up easier.

Prior to Spa Start-Up and Refilling

1. Spray Cal Spas™ Multi-Purpose Cleaner directly to the spa’s finish.

2. Wipe clean with a soft cloth.

3. Repeat on heavily calcified areas.

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Cleaning and Maintaining Your Spa

4. Wipe spa thoroughly with a wet sponge, rinsing often in a bucket of clean water.

5. Allow the spa to dry completely.

6. Apply a coat of Cal Spas™ Fast Sheen to the spa’s entire finish with a soft cloth or sponge.

7. Allow Fast Sheen to dry until white and powdery.

8. Buff clean with a soft cloth, rotating frequently.

IMPORTANT: Cal Spas™ Fast Sheen should not be used on spas full of water. Only apply to clean, cool, dry surfaces. Incorrect product usage may cause water clarity issues.

Removing and Reseating the Pillows

You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows.

Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out of the holes. (See Figure 22.)

Figure 22. Removing a pillow

Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs back into the holes. (See Figure 23).

Figure 23. Reseating a pillow

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Using the Cal Entertainment System™

Some spas may be equipped with audiovisual entertainment options. Several options are available and include marine grade stereo receivers, CD players, DVD players, and TV monitors.

Each Cal Spa™ unit equipped with an audio system is delivered with the manufacturer’s operating instructions. We strongly recommend that you read these instructions prior to operating the unit. These instructions describe basic functions. See the manufacturer’s operating instructions for other features and functions. These instructions are delivered with the Cal Spas™ owner’s manual in a clear plastic bag.

The Marine Grade Stereo Receiver

The marine grade audio system uses either the Clarion CMD4 audio system (Figure 24) or the Kenwood KTSMP400 audio system. The Clarion CMD4 marine grade stereo is the standard stereo for spa owners with this option.

Figure 24. Clarion marine grade stereo

Figure 25. Kenwood marine grade stereo

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The DVD Multimedia Player

Spas equipped with a DVD player and TV monitor use the Farenheit all-in-one receiver, amplifier and CD / DVD player (see Figure 26). The manufacturer’s operating instructions are delivered with your spa. We strongly recommend that you read these instructions prior to operating this unit.

This owner’s manual describes basic functions. See the manufacturer’s operating instructions for other features and functions. These instructions are delivered with the Cal Spas™ owner’s manual in a clear plastic bag.

Figure 26. CD / DVD stereo system

NOTE: Although the system is encased n a plastic housing with weather seals, the system is NOT marine grade and is NOT waterproof. You must take every precaution to keep this system dry! Water damage is not covered by the manufacturer’s warranty.

• Do not place wet CD’s into this unit at any time.

• Always close the CD protection door.

Programming DVD Control with the Universal Remote Control

1. Turn on the DVD player manually.

2. On the remote control, press DVD once.

3. Press and hold SETUP until the LED blinks twice, then release SETUP.

4. Enter code #1142 for your DVD player. If you perform this procedure correctly, the LED will blink twice. If

not, repeat steps 2 through 4.

Powering up the System and Playing the Radio

1. Press the POWER button on the unit or the remote control to turn the system on. The system automatically

starts in the mode it was in when it was last shut off.

2. Press the MOD button to switch to the radio mode.

3. Press the left and right arrows located at the far right of the panel to tune the radio to a station.

Operating the TV

1. Press the MOD button on the stereo unit until AU IN appears on the front display.

2. Raise the TV as described in the next section.

3. Turn on the power to the TV by either pressing the ON button or using the remote control.

4. Use the remote control to select a channel.

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Using the Cal Entertainment System™

Opening the Player and Playing a Disk

1. Press the OPEN button on the unit. The faceplate will gently lower and expose the disk drive (Figure 27).

Figure 27. Opening the faceplate

2. Insert a disk in the disk drive.

3. Flip up the faceplate.

WARNING: DO NOT INSERT WET CDs or DVDs! The stereo system is NOT waterproof or water-resistant. Water damage is not covered by the manufacturers warranty. Make sure that hands and DVDs are dry before coming in contact with this or any electronic option.

Playing a CD

1. Insert a disk in the disk drive as described above. The player will identify the type of disk and begin playing

it.

2. Use either the remote control to start and stop the player and to jump to selections or use the buttons on the

faceplate.

3. To remove the disk, press the small EJECT button beneath the disk drive slot.

Playing a DVD

1. Raise the TV monitor as described in the following section.

2. Turn on the TV at set the TV/VIDEO setting to VIDEO.

3. Insert a disk in the disk drive as described above. The player will identify the type of disk and begin playing

it. Either the DVD menu will appear on the TV screen or the movie will begin playing automatically.

4. Use the remote control to navigate the DVD menu. To play the movie without the remote control, press the

PLAY button in the center of the row of buttons along the bottom of the faceplate.

5. To remove the disk, press the small EJECT button beneath the disk drive slot.

Strap Removal

Manual and automatic TVs are shipped with two large plastic tie straps to prevent shipping damage. These straps must be removed prior to operation Remove the straps using the following these steps:

1. Remove the rear cabinet panel behind the TV monitor.

2. Locate the two white plastic tie straps.

3. Cut the two white plastic tie straps. USE EXTREME CAUTION not to cut any wires!

4. Replace the cabinet panel.

The TV monitor is ready for use.

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Using the Cal Entertainment System™

Raising and Lowering the TV Monitor

17” TV Monitor

Use the TV button located on the auxiliary control panel to mechanically raise and lower the TV monitor.

• Press the button once to raise the TV Press once to lower.

• Press it once again to lower the TV.

The TV monitor will automatically lower after two hours of non-operation.

Programming the 17” TV control with the Universal Remote Control

1. Turn on the TV monitor with the manufacturer’s remote control.

2. Press TV once on the waterproof remote control.

3. On the waterproof remote control, press and hold SETUP until the LED blinks twice, then release SETUP.

4. Enter code #0844 for your TV. If you perform this procedure correctly, the LED will blink twice. If not,

repeat steps 2 through 4.

WARNING: The TV monitor is NOT waterproof or water-resistant. Water damage is not covered by the manufacturer’s warranty. Make sure that hands are dry before coming in contact with this or any electronic option. DO NOT SPLASH WATER ON THE TV MONITOR!

17” Swivel TV Monitor

With this option, the 17” TV monitor is mounted on a swivel and can be turned manually left or right in order to increase screen visibility from all spa seats. If the TV is turned when you press the RAISE/LOWER button, it will not lower until you turn the TV back to its original position.

Programming the 42” TV Monitor with the Universal Remote Control

1. Turn on the CD player and the TV tuner using the manufacturer’s remote control.

2. On the waterproof remote control, press TV once.

3. Press and hold SETUP until the LED blinks twice, then release SETUP.

4. Enter code #0731 for the 42” plasma monitor.. If you perform this procedure correctly, the LED will blink

twice.

5. Turn on the TV tuner using the manufacturer’s remote control.

6. On the waterproof remote control, press RCVR (receiver) once.

7. Press and hold SETUP until the LED blinks twice, then release SETUP.

8. Enter code #1598 for the TV tuner. If you perform this procedure correctly the LED will blink twice.

9. Press the TV button for monitor adjustments (volume, mute, etc.) and press the RCVR (receiver) button for

TV channel selection.

Universal Remote Control Operation

The Cal Spas universal remote (Figure 28) has been pre-programmed to function with the entertainment system the spa has been configured with. However, in case you need to reprogram the remote, use the following device list for the programming code.

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Using the Cal Entertainment System™

Device Manufacturer Device Type Code

JVC 42” plasma Monitor 0731 Signet 15” TV 0800 Signet 17” TV 0844 Farenheit DVD 1142

Programming Instructions

1. Locate the brand name of your device.

2. Turn the device manually or with the manufacturer’s remote control provided.

3. On the waterproof remote control, press either TV, RCVR, DVD, or CD button once. (This will depend on

the type of device you want to program.)

4. Press and hold the SETUP button until the LED blinks twice, then release SETUP.

5. Enter the four digit code listed above. If you entered the code correctly, the LED will blink twice. If not,

repeat steps 2 through 4.

Figure 28. Universal remote for all spa and entertainment functions

• Power - Turns the TV on and off

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Using the Cal Entertainment System™

• Device selection buttons - Selects among six devices: TV, VCR, CD player, DVD player, stereo

receiver, and satellite

• Navigation and menu selection buttons - Selects among set-up, menu, and channel guide functions

• Channel and volume control - Adjusts the volume up and down and

• Spa controls - Selects among eight functions specific to the spa, such as blower, pumps and light

• Keypad - Used to enter TV channels

• VCR and DVD controls - Use to control a VCR or DVD player

Topside Remote Controls

The Clarion receivers is not controlled by the universal remote control. You will be able to adjust volume, change CD tracks, and change radio stations using the marine grade remote control installed on the topside of your spa, as shown below (Figure 29).

Figure 29. Clarion topside mounted remote control

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Appendix

Ultimate Series Spa Lighting and Sensor Installation

Ported Spa Light (12V)

Ported spas are spas factory installed in a wooden cabinet for above ground installation. Because of this, most of these spas are ordered with a traditional 12V spa light system which requires little on-site installation. In fact the only steps necessary for installation are running two wires from the electrical port (located at the back of the spa) to the control box on the equipment skid. (Please see routing instructions below for proper installation.)

12V Light Routing

1. Locate the electrical port at the back side of the spa.

2. Locate the light wires. (Black and white wire bundle.)

3. Layout the light bundle to see if enough wire is provided to reach the control box. (Located on the

equipment pack.)

4. Extend wire length if necessary to reach the control box.

5. Run light wire in conduit (generally in the same conduit as the topside control panel and temperature sensor)

to the control box.

6. Connect the black and white light wires to the appropriate “12V Light location” on the terminal block inside

the control box. (See Figure 30 for example)

Note: Terminal block location may vary in each control box. Always refer to the wiring diagram located on the inside cover of the control box lid for proper connection location for that system.

7. Turn on power and test light by pressing the light button on the topside control panel.

Figure 30. 12V routing instructions

Topside Control Panel and Sensor Installation

Topside control panels are factory installed on the spa shell. The next few steps to complete the installation should be performed along with installation of the temperature sensor and 12V spa light wiring (if applicable). All of these components are generally installed using the same conduit.

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Appendix

1. Locate the topside control panel extension loom in the control box mounted with the equipment pack. This

extension loom and attached black terminal connector will be used to connect the topside control panel to the control box.

2. Connect one end of the black terminal connector to the topside control panel cable.

3. Connect the other end of the terminal connector to the extension loom (See Figure 31)

Note: This connection must be kept dry. We recommend that a water proof junction box be used in installations were moisture could penetrate this terminal connector.

4. Layout the extension loom to verify that you have enough length to reach the control box. Remember that

conduit runs are not generally run in a straight line. Every bend, and up and down run consumes line length. Take this into consideration when verifying electrical and plumbing runs.

5. Connect the extension loom to the control panel location on the circuit board located inside the control box.

You will also need to connect both the temperature and high limit sensors to the circuit board prior to testing. (See the temperature and high limit installation instruction on the next page for proper identification and See the wiring diagram on the inside cover of the control box for proper placement.)

6. Turn on the power supply to the spa equipment and briefly test all functions on the topside control panel to

verify that both connections and extension loom are in working order before proceeding with the installation.

Note: Circuit board programming will not allow spa operation without both the temperature and high limit sensors being properly connected to the circuit board. See Temperature and High Limit installation instructions on the following pages to ensure proper connection prior to applying power and performing function testing.

7. Once topside panel operation is verified. Turn off power, disconnect the extension loom from the circuit

board and GENTLY route through conduit to complete installation.

Note: This loom and its connector are not meant to withstand heavy pulling. Make sure, when routing the extension loom and temperature sensor lines through conduit, you exercise extreme caution.

8. Once properly run through the conduit repeat Steps 5 and 6 above.

Figure 31. Terminal connector

Temperature and High Limit Sensors

The temperature sensor housing is a factory installed wall fitting generally located 18“ below water level on the front wall of the spa shell. (Near the spa light.) While the high limit sensor housing is located inside the plumbing fitting above the heat pump.

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Appendix

Both of these sensors are delivered inside the control box with the extension loom. Identifying and connecting the two sensors in the correct location on the circuit board is very important. Sensors located incorrectly, will cause the spa to operate incorrectly and could result in spa damage.

Identifying and Installation

The temperature sensor has a 3/8” bulb with 50' of wire length, while the the high limit sensor has a 1/4” bulb with 48” of wire length. Both of these sensors must be properly installed prior to spa operation.

Temperature Sensor Installation

Refer to Figure 32 for the following procedure.

1. Locate the temperature sensor wall fitting on the spa shell

2. Layout the temperature sensor from the sensor wall fitting to the control box to verify that the length of the

sensor wire is adequate for conduit run

3. Loosen (clockwise) the small black finger nut at the end of the temperature sensor wall fitting. Do not

remove. Removal will cause the water sealing o-ring to fall out, causing damage or loss.

4. Firmly press the temperature sensor into the opening at the end of the temperature sensor wall fitting.

5. Tighten the small black finger nut until snug.

6. Using spray insulating foam (Polyurethane), spray at least 6” of foam thickness covering the entire back

side (installation side) of sensor and sensor wall fitting.

7. Secure sensor to topside control panel and 12V light wires (if applicable) and GENTLY route through

conduit to complete installation.

Note: The sensor wires and extension loom and its connector are not meant to withstand heavy pulling. Make sure, when routing these wires through conduit, you exercise extreme caution.

8. Plug the temperature sensor into the temperature sensor location on the circuit board located inside the

control box. (See the wiring diagram on the inside cover of the control box for proper placement.)

9. Follow the high limit sensor installation instructions prior to testing operation. Circuit board programming

will not allow spa operation without both sensors being connected to the circuit board.

Figure 32. Temperature sensor and sensor wall fitting

High Limit Sensors

The high limit sensor housing is a factory installed plumbing fitting located on the discharge side of pump #1 (Heat Pump). Most equipment packs will have this sensor already installed for you.

Visually inspect the circuit board and plumbing fitting to verify the high limit sensor is already installed. If not, follow the installation steps below.

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Appendix

This sensor is delivered inside the control box with temperature sensor, and topside extension loom. Identifying and connecting the temperature and high limit sensors in the correct location on the circuit board is very important. Sensors located incorrectly, will cause the spa to operate incorrectly and could result in spa damage.

Identifying and Installation

The temperature sensor has a 3/8” bulb with 50” of wire length, while the high limit sensor has a 1/4” bulb with 48” of wire length. Both of these sensors must be properly installed prior to spa operation.

High Limit Sensor Installation

1. Locate the high limit sensor plumbing fitting located on the discharge side of pump #1 (Heat Pump).

Note: The small section of flexible conduit connecting the high limit sensor plumbing fitting to the control box.

2. Locate the high limit sensor inside the control box.

3. Firmly press the high limit sensor into the opening inside the control box through the flexible conduit into

the high limit sensor plumbing fitting.

4. Plug the high limit sensor into the high limit sensor location on the circuit board located inside the control

box. (See the wiring diagram on the inside cover of the control box for proper placement.)

5. Make sure that both the temperature and high limit sensor are installed correctly according to the wiring

diagram listed on the inside cover of the control box.

Note: Circuit board programming will not allow spa operation without both sensors being connected to the circuit board. Verify connections prior to applying power and performing function testing.

Remote Freeze Sensor (Optional)

If you are installing outdoor equipment in cold climate, you should install a Remote Freeze Sensor. This sensor will protect remote equipment like booster pumps or heater from possible freeze damage.

Sensor Function

When this sensor reaches 40°F it will automatically turn on every pump and blower to circulate water to prevent freezing. During “Freeze Mode”, the spas functions cannot be controlled. Once the sensor reaches 45°F, the spa will regain normal operation.

Remote Freeze Sensor Installation

1. Using a large wire tie strap or zip tie, secure the sensing disk to the booster pump or heater manifold at the

lowest metallic point possible. (See

2. Plug the other end of the freeze sensor to the “AUX FREEZE” location on the circuit board. (Location may

vary by model. See wiring diagram on the inside cover of the control box)

3. Using wire tie straps, secure the “AUX FREEZE” sensor wire to the equipment to prevent damage during

maintenance or servicing.

Figure 33 for part identification and installation location)

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Appendix

Figure 33. AUX freeze sensor locations

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Appendix

9800 Configuration Settings

WARNING! SHOCK HAZARD!

There are no user serviceable parts. DO NOT attempt service of this control system. Contact your dealer or service center for service.

DIP Switches and Jumpers

Note: Switchbank B is totally disabled.

A1 Test mode OFF A7 N/A A2 Add 1 pump with heat A8 N/A A3 Add 2 pumps with heat A9 N/A A4 N/A A10 No edit A5 N/A A11 N/A

DIP Switch Key

A1 Test mode (normally off) A2 In ON mode, add one high-speed pump (or blower) with heater A3 In ON mode, add two high-speed pumps (or one high speed pump and blower) with heater A4 In ON mode, add four high-speed pumps (or three high speed pumps and blower) with heater

A5—A9 N/A

A10 When switched on when spa is on, system will enter the Edit Menu for configuration settings. Do

not start the spa with A10 turned on or a CFE error will occur. (CFE errors are illegal configurations such as a pump and blower set to run on the same output. The configuration must be corrected

before the spa will operate. A11 N/A A12 Persistent memory reset (used when spaq is powering up)

Note: A2, A3, and A4 work in combination. Example: A2 and A3 in the ON position and A4 in the OFF position will allow 3 high speed pumps (or two high speed pumps and the blower) to run with the heater.

A6 N/A A12 Memory ON A1 Test mode OFF A7 N/A A2 Add 1 pump with heat A8 N/A A3 Add 2 pumps with heat A9 N/A A4 Add 3 pumps with heat A10 No edit A5 N/A A11 N/A A6 N/A A12 Memory ON A1 Test mode OFF A7 N/A A2 Add 1 pump with heat A8 N/A A3 Add 2 pumps with heat A9 N/A A4 N/A A10 No edit A5 N/A A11 N/A A6 N/A A12 Memory ON

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Appendix

Configuration Settings

When DIP switch A10 is turned ON while the spa is powered up and running, the system will enter the Edit menu for configuration settings.

• Press any temperature button to scroll through the list of settings shown in the table below.

• Pres JETS 1 on the main control panel to select a feature. The configuration setting will flash.

• Press any temperature button to scroll through the various configuration settings for the feature.

• Pres JETS 1 to select a configuration and return to the feature list.

• Pres TEMP to continue scrolling through the list.

• Continue until all settings are chosen.

• Turn DIP switch A10 to the OFF (down) position.

The spa will automatically reset and begin to run with the new settings.

Do NOT start up the spa with A10 turn on or the CFE error will occur. CFE errors are illegal configurations such as a pump blower set to run on the same output. The configuration must be corrected before the spa will operate.

Two

Message Message Description Settings

N Y

F 1

t c

t o

1 t

L t

S c

c t

P 1

P 2

P 3

P 4

Pump 1 in filter (w/circulation pump

24-hour time

Celsius

Timeouts

Pump 1 low timeout

Light timeout

Scrunch Panel

Circ Type

Pump 1 Speeds

Pump 2 Speeds

Pump 3 Speeds

Pump 4 Speeds

Allows P1 low to operate in filter cycles to add extra filtration

N = normal; Y = Pump 1 with Circ N Y N = 12-hour (am/pm); Y = 24-hour (military) N Y N = Fahrenheit; Y = Celsius 1 F 2 3 4 5 6 1-6 = 10, 20, 30, 40, 50, 60 minutes; F = 15 minutes d 1 2 3 4 d = Use “Timeouts” value above; 1-4 = number of

hours

d 1 2 3 4 d = Use “Timeouts” value above; 1-4 = number of

hours

N Y N = Normal button positions on ML900; Y = Scrunch N A 3 P N = Non circ; A = 24-hour; 3 = 24-hour w/3°F shutoff

outside filter; P = Acts like Pump 1 Low (filter cycles, polls, etc.)

1 2 1 = 1 speed; 2 = 2 speed 0 1 2 0 = Disabled; 1 = 1 speed; 2 = 2 speed 0 1 2 0 = Disabled; 1 = 1 speed; 2 = 2 speed 0 1 E 0 = Disabled; 1 = 1 speed; E = On/Off via External

Relay

Three pump system

N N N

F F F

N N N

P P N or P

Five pump system

pump system with TV

2 2 2

4 4 4

2 1 2

2 1 0

0 1 0

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Appendix

Two

Message Message Description Settings

Three pump system

Five pump system

pump system with TV

P 5

P 6

b L

L b

L 1

F o

I S

c c

o 3

o 5

A 1 A 2 A 3

A 4

S r

r P

r S

r F r G r d r C r o

r t

c o

c d

d r

Pump 5 Speeds

Pump 6 Speeds

Blower Speeds

Separate Spa Light Button

Spa Light On / Off

Fiber Optics

Mister

Cleanup Cycles

Ozone Operation

Ozone Suppression

Aux Button 1 – Pump 1 1 3 1

Aux Button 2 – Pump 2 2 4 2

Aux Button 3 – Pump 3 3 or b 5 B

Aux Button 4 – Light

Suppress All Reminders

Check pH Reminder Period 1 1 1 Check Sanitizer Reminder

Period Check Filter Reminder Period 3 3 3

Test GFCI Reminder Period 3 3 3

Drain Water Reminder Period 6 6 6

Clean Cover Reminder Period 8 8 8

Treat Wood Reminder Period 8 8 8

Change Filter Reminder Period

C K

ACD

Drain Mode

1 2 1 = 1 speed; 2 = 2 speed 1 2 1 = 1 speed; 2 = 2 speed 0 1 2 3 0 = Disabled; 1 = On/Off; 2 = 2 Speed; 3 = 3 Speed N Y (This feature only applies when using fiber

optic light)

N = No spa light button, spa light output is on with fiber; Y = Separate spa light button on ML900 or Aux panel N Y N = Dimmable (H, M, L) light; Y = On / Off light N Y N = Disabled; Y = Enabled N Y N = Disabled; Y = Enabled N Y N = Disabled; Y = Enabled A F A = Operates with Pump 1 Low or Circ Pump; F = Operates in Filter and Cleanup Cycles only N Y N = No Suppress; Y = 1-hour suppress on button

press

1 2 3 4 5 6 b g F E o d P n A U 1-6 = Assigns Pump Number (P1, P2, etc.; b = Blower: g = Spa Light; F = Fiber-Optic wheel/light; E = Eight

Light;

o = Option; t = Mister; d = CK Mode; P = CK Option; A = ACD Aroma; U = Button Disabled N Y N = Display Reminders; Y = Suppress All Reminders

0 1 2 3 4 5 6 7 8 9 0 = Off: 1 = 7 days; 2 = 14 days; 3 = 30 days; 4 = 45

days; 5 = 60 days; 6 = 90 days; 7 = 120 days; 8 = 180 days;

9 = 365 days

N Y N = Disabled: Y = Enabled N Y N = Disabled: Y = Enabled N Y N = Disabled: Y = Enabled

0 1 0

0 0 0

1 1 1

N N N

Y Y Y

N N N

F F F

N N N

E E E

Y Y Y

1 1 1

9 9 9

N N N

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Appendix

Keeping Fit with your Cal Spa

The fitness series spas put the fun back into fitness. This comes with everything you need for a high powered, low impact, result-getting workout in total comfort and privacy. Plus you get a spa loaded with incredible therapeutic seating, variable jet massage and generous control options, and the most gorgeous cabinetry on the planet.

The fitness equipment consists of two exercise arm bars, two exercise band cords, two exercise bands and grips, and an exercise belt. This equipment attaches quickly and easily to the exercise anchors located on the spa walls.

Figure 34. Fitness Series™ Equipment

IMPORTANT: Always consult your physician before starting any exercise activity or program. The fitness

series spas feature rubber exercise bands. When stretched, these bands create a hi-tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise. Do not use any damaged equipment

Fitness Series™ Exercise Program

Many people have never performed resistance training and/or may not fully understand the benefits of this extremely important form of exercise for the goal of improving your health, appearance and overall confidence.

Resistance training is necessary when trying to loose body fat, maintain and improve lean muscle structure and increase energy levels while improving flexibility.

Hydrotherapy is a remarkable way of utilizing water and heating to promote health and wellness. The majority of people are turning back to natural methods of healing and health practices to improve their body externally, but most of all internally. Hydrotherapy provides specific benefits for increased blood circulation, detoxification, reduction of body fat, replenish minerals and nutrients in the body and relieve stress.

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Appendix

Fitness Series™ Exercise Program

20 to 30 min. session three times a week

1. Seated Row: An all around exercise that focuses on the muscles of the upper back, shoulders and arms.

Using the exercise bars in a seated position with your feet stable, abs tight and lower back stable. Palms down, arms extended with elbows slightly bent. Pull towards your chest squeezing your shoulder blades to the middle back and returning slowly to the starting position.

2. Standing Chest Fly: An excellent upper body exercise that focuses on the muscles of the chest, shoulders

and arms. Using the exercise grips, place palms sideways facing your body with your elbows slightly bent. Pull forward toward your body bringing hands together, squeezing and flexing chest muscles, then slowly returning to the starting position.

3. Standing Chest Press: Using the exercise grips, place your palms down with your elbows bent at 90 ˚. Press

forward bringing your hands together, squeezing and flexing your chest muscles, then slowly return to the start position.

4. Standing Shoulder Press: Using the exercise grips, place your palms facing away from your body with your

elbows bent at 90˚. Press upward bringing your hands together in front of you, above your head and slowly return to the start position.

5. Arm Curls: Using the exercise grips, place your hands face up with your elbows slightly bent, pull upward

towards your chin squeezing and flexing your biceps then slowly return to start position.

6. Hydro Squats: Excellent for defining and firming the buttocks, thighs and legs. From a standing position,

slowly sink down into the water until your buttocks is level with your knees (90˚). Squeezing your muscles tightly like sitting in a chair with abs tight and your back straight then slowly returning to standing position.

7. Hydro Leg Extensions: Sitting with your feet flat, knees bent (90˚) and abs tight. Lift your foot upwards

straightening the leg while squeezing and flexing the thigh muscles and slowly lowering the foot to start position.

Important: Consult your physician before starting any exercise activity or program. The fitness series spas feature rubber exercise bands. When stretched, these bands create a hi-tension condition. Improper use or failure to connect the exercise bands properly may result in injury. Always inspect all exercise equipment prior to beginning any exercise. Do not use any damaged equipment.

Warm Water Workouts

Almost any exercise that can be done on land, including walking or jogging, can be also done in water. If you have arthritis and you're exercising in a spa or hot tub, however, you'll probably focus on range-of-motion exercises that work the toe, ankle, knee, leg, hip, hand, wrist and shoulder. The size and shape of the hot tub, of course, will determine the specific types of exercises you can do in it. Cal Spas™ would like to share some tips on the benefits of warm water therapy.

Forward Arm Reach

With both arms, reach straight in front of you. Raise your hands overhead as high as possible, keeping your elbows as straight as you can. If one arm is very weak, use your other arm to help raise it.

Elbow Bend

Start with your elbows as straight as possible, fingers pointing down. Bend your elbows and try to touch your thumbs to your shoulders. Keep your elbows close to your body. You do not have to touch your shoulders. Then relax your elbows and straighten your arms down at your sides.

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Appendix

Wrist Bend

Bend both of your wrists upward and then downward. You can also exercise one wrist at a time by placing your free hand, thumb out, under the exercising wrist. Hands and fingers should be relaxed.

Finger Curl

Curl your fingers into your palm to make a loose fist then straighten them out.

Ankle Circles

While seated, make large inward circles with your left foot, moving it from the ankle. Repeat circles in the opposite direction. Then repeat the exercise with your right foot.

Spread Eagle

While sitting on the edge of a bath seat, straighten one knee. While holding it straight, slowly move it out to the side. Hold it out for three seconds, then bring it back to the center and relax. Repeat these instructions with your other leg.

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Appendix

Replacement Parts

Adjustable and Nonadjustable Jets

Power Series

Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut:

Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut:

CXLW 6.5” Journey Series PLU21703400 Signature Series PLU21703010 Classic Series PLU21703012 PLU21703013 MJLW 6.5” Journey Series PLU21703401 Signature Series PLU21703010 Classic Series PLU21703012 PLU21703013 MJW 5.5” Journey Series PLU21703402 Signature Series PLU21703010 PLU21703012 PLU21703013 SXW 5.5” Journey Series PLU21703403 Signature Series PLU21703010 PLU21703012 PLU21703013 SJP 5” Victory Series PLU21703415 PLU21703010 PLU21703012 PLU21703013

CXW 5.5” Journey Series Aqua Series PLU21703404 Signature Series Galaxy Series PLU21703010 Home Series Ultimate Series PLU21703012 Classic Series PLU21703013 SFW 5.5” Journey Series PLU21703405 Home Series PLU21703010 Classic Series PLU21703012 Aqua Series PLU21703013 Galaxy Series

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Appendix

Power Series w/Stainless Steel Esc.

Maxi Series

Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut: Description: Insert: Body: Gasket: Nut:

CXLW 6.5” w/metal esc. Journey Series PLU21703600 Signature Series PLU21703010 Classic Series PLU21703012 PLU21703013 MJLW 6.5” w/metal esc. Journey Series PLU21703601 Signature Series PLU21703010 Classic Series PLU21703012 PLU21703013 SXRW 5.5” w/stainless steel Journey Series PLU21703602 Signature Series PLU21703010 PLU21703012 PLU21703013 CXLW 5.5” w/metal esc. Journey Series Aqua Series PLU21703603 Signature Series Galaxy Series PLU21703010 Home Series Ultimate Series PLU21703012 Classic Series PLU21703013 MJLW 5.5” w/metal esc. Journey Series PLU21703604 Signature Series PLU21703010 PLU21703012 PLU21703013 SFW 5.5” w/stainless steel Journey Series Aqua Series PLU21703605 Home Series Galaxy Series PLU21703010 Classic Series PLU21703012 PLU21703013

Description: MFLW 4.25” Signature Series Insert: PLU21703416 Aqua Series Body: PLU21703005 Galaxy Series Gasket: PLU21702432 Nut: PLU21702433

Description: MFRW 3.25” Victory Series Classic Series Insert: PLU21703417 Journey Series Aqua Series Body: PLU21703005 Signature Series Galaxy Series Gasket: PLU21702432 Home Series Ultimate Series Nut: PLU21702433 Infiniti Series

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Appendix

Maxi Series With Stainless Steel Esc.

Description: MFRW 3.25” All spa series Insert: PLU21703606 Body: PLU21703005 Gasket: PLU21702432 Nut: PLU21702433

Description: MFRW 4.25 All spa series Insert: PLU21703618 Body: PLU21703005 Gasket: PLU21702432 Nut: PLU21702433

Micro Series

Description: MFW 3.25” Victory Series Journey Series Insert: PLU21703418 Journey Series Signature Series Body: PLU21703000 Signature Series Classic Series Gasket: PLU21702412 Classic Series Duality Series Nut: PLU21702413 Duality Series

Description: MSRW 3” Insert: PLU21703419 Body: PLU21703000 Gasket: PLU21702412 Nut: PLU21702413

Micro Series With Stainless Steel Esc.

Neck Jets

Description: MFRW 3” w/metal esc. Journey Series Insert: PLU21703620 Signature Series Body: PLU21703000 Classic Series Gasket: PLU21702412 Duality Series Nut: PLU21702413

Description: MSRW 3” w/metal esc. Journey Series Insert: PLU21703619 Signature Series Body: PLU21703000 Classic Series Gasket: PLU21702412 Duality Series Nut: PLU21702413

Description: MNW 2.5” Victory Series Insert: PLU21703150 Home Series Body: PLU21702090 Classic Series Gasket: PLU21701810 Aqua Series Nut: PLU21701590 Ultimate Series Description: MNW 2.75” w/metal esc. Victory Series Aqua Series Insert: PLU21703608 Home Series Ultimate Series Body: PLU21702090 Classic Series Gasket: PLU21701810 Nut: PLU21701590

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Appendix

Euro Jets

Tornado Jets

Ozone Jet

Description: Euro jet 2” Victory Series Aqua Series Insert: PLU21702722 Journey Series Galaxy Series Body: PLU21702721 Signature Series Ultimate Series Gasket: PLU21702724 Home Series Duality Series Nut: PLU21702725 Classic Series

Description: Euro jet 2” w/stainless steel Victory Series Aqua Series Insert: PLU21702723 Journey Series Galaxy Series Body: PLU21702721 Signature Series Ultimate Series Gasket: PLU21702724 Home Series Duality Series Nut: PLU21702725 Classic Series

Description: Power swim jet 4.75” Signature Series Insert: PLU21703413

Description: Swim jet 3.85” w/stainless steel Signature Series Insert: PLU21703609

Air Channels

Description: Cluster/OZ one jet 1.5” All spa series Insert: PLU21700816

Description: Air Channel Insert: PLU21702429 Body: PLU21702160

Nut: PLU21702150 Description: Air Channel w/Stainless Steel Insert: FIX12500050 Body: PLU21702160

Nut: PLU21702150

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Appendix

Light

Description: 5” light All spa series Insert: LIT16100153

Gasket: PLU21800401 Nut: PLU21800402

Drains

Description: 2” super high flow suction All spa series Insert: PLU21400132

Description: High flow suction Insert: PLU21400065

Description: Bottom Drain Ozone

Body: PLU21400195 Gasket: PLU21400198 Nut: PLU21400196

Description: Lo Pro Drain Insert: PLU21400155

Description: Cal Sweep™ Insert: PLU21400730

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Appendix

Valves

Description: 2” diverter valve Journey Series Aqua Series Insert: PLU21300038 Signature Series Galaxy Series Home Series Ultimate Series Classic Series

Description: 1”diverter valve Victory Series Aqua Series Insert: PLU21300037 Journey Series Galaxy Series Signature Series Ultimate Series Home Series Duality Series Classic Series

Description: Air control Victory Series Classic Series Insert: PLU21700375 Journey Series Aqua Series Signature Series Galaxy Series Home Series Ultimate Series

Waterfalls

Description: 8” waterfall Insert: PLU21700618

Description: Waterfall LED Insert: PLU21700611

Description: 8” Waterfall w/stainless steel

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Appendix

Pillows

Description: Quad blaster pillow Classic Series Insert: ACC01400884 Aqua Series

Description: Neck blaster pillow Home Series Insert: ACC01400874 Classic Series Aqua Series Galaxy Series Ultimate Series

Description:

Cancun pillow (universal urethane)

Journey Series Classic Series Insert: ACC01400864 Signature Series Aqua Series Home Series Ultimate Series

Shell

Description Part Number ACRYLIC GALAXY GREEN ACR03400112 ACRYLIC MIDNIGHT OPAL ACR03400103 ACRYLIC OYSTER OPAL ACR03400106 ACRYLIC REPAIR KIT PONDEROSA PINE ACR03400118 ACRYLIC REPAIR KIT COPPER ACR03400107 ACRYLIC REPAIR KIT ECLIPSE ACR03400109 ACRYLIC REPAIR KIT MOONSCAPE ACR03400113 ACRYLIC REPAIR KIT OCEAN WAVE OPAL ACR03400101 ACRYLIC REPAIR KIT STARRY NIGHT BLUE ACR03400111 ACRYLIC REPAIR KIT STERLING ACR03400102 ACRYLIC REPAIR KIT TROPICAL BLUE ACR03400114 ACRYLIC REPAIR KIT TROPICAL GREEN ACR03400115 DANUBE GREEN ACR34000067 MARBLE EMERALD GREEN ACR34000124 MARBLE RUBY RED ACR34000122 MARBLE SHELBY BLUE ACR34000123 QUARITE REPAIR KIT DARK TWILIGHT ACR03400030 QUARITE REPAIR KIT KALAHARI ACR03400092 QUARITE REPAIR KIT LUNAR ACR03400065 QUARITE REPAIR KIT ODYSSEY ACR03400098 QUARITE REPAIR KIT SAHARA ACR03400045 QUARITE REPAIR KIT SAPPHIRE ACR03400050 QUARITE YUKON BLUE ACR34000066 Pumps

1.5 BHP 56 FRAME, SWITCHLESS, 2 SPEED DOUBLE SEAL WITH WASH OUT PUM22000031

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Appendix

5.0 BHP 56 FRAME, SWITCHLESS, 2 SPEED DOUBLE SEAL WITH WASH OUT PUM22000951 PUMP 5 HP DUALLY, DBL SEAL SWITCHLESS 2" ULTIMA PUM22000912 PUMP ABATEMENT PAD PUM22900210 24 HOUR FILTRATION PUMP ASSEMBLY (LAING) PUM22000972 PUMP, 6 HP 2 SP SWITCHLESS, DBL SEAL , NO DRESS UP KIT - PARTS PUM22000939 SPA CAL FILTRATION CIRC PUMP, ASSEMBLY PUM22100944

1.0 HP ATS 15 FRAME PUMP WITH DOUBLE SEAL PUM22000954

Heaters

4.0 KW HEATER MANIFOLD W/HEATER HEA14100040 HEATER GASKET HEA14700030 HEATER UNION 2" HEA14700080 PRESSURE SWITCH ELE09500200 SPLIT UNION 2" HEA14700070 XL HEATER 5.5 HEA14100401 XL HEATER, 5.5 KW 240 CENTERED '03 HEA14100430

5.5 KW LOW FLOW XL HEATER WITH TEFLON HEA14100123

Filters

FILTER CARTRIDGE ANTI- BACTERIAL FIL11100190 Victory, Classic FILTER CARTRIDGE ANTI- BACTERIAL 35 SQ' FIL11100193 Home FILTER CARTRIDGE ANTI- BACTERIAL 75 SQ' FIL11100191 Journey, Signature, Home,

Infinity, Classic, Aqua,

Galaxy, Duality FILTER DYNAFLO, 5"FLOATING WEIR, GREY, EXT/BTM ASSY

FIL11700139 Victory, Journey,

Signature, Home, Infinity,

Classic, Aqua, Galaxy,

Duality FILTER LID, DUAL 2003 FIL11300250 Victory, Journey,

Signature, Home, Infinity,

Classic, Aqua, Galaxy,

Duality FILTER LID, SINGLE 2003 FIL11300251 Victory, Journey,

Signature, Home, Infinity,

Classic, Aqua, Galaxy,

Duality FILTER LOCKING FLANGE, GREY,4 SCALLOP TRIM RING, LOW VOL. DYNA FLO II

FIL11700134 Journey, Signature, Home,

Classic FILTER SKIM DYNAFLO, TOP MT BASKET ASSY, GREY FIL11700138 Victory, Journey,

Signature, Home, Classic

Hardware

LIP GUARD GENESIS CHROME 7/16 HAR13000060 Victory Series TRIM LOCK FACEPLATE, CAL HAR13000011 Victory Series TRIM LOCK FACEPLATE, "CAL" 2005 HAR13000012 Journey, Signature,

Home, Infinity, Classic,

Aqua, Galaxy, Ultimate,

Duality

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Appendix

LIP GUARD 3/4 " GREY NO CHROME HAR13000061 Journey, Signature,

Home, Infinity, Classic,

Aqua, Galaxy, Ultimate,

Duality

Ozone

CAL ZONE QUEST w/ GREY PLU OZO18000200 Victory, Journey,

Signature, Home, Classic OZONE CHECK VALVE OZO18300031 All spa series OZONE CHECK VALVE 3/8 X 3/8 B OZO18102390 All spa series OZONE REPLACEMENT CARTRIDGE OZO18100020 All spa series

Lights

12 VOLT LED MULTI COLOR LIGHT UPGRADE LIT16000145 ALL 12 VOLT LIGHT BULB LIT16300000 ALL BLUE LENS INSERT, JUMBO SPA LIGHT, '03 [611-4303] LIT16100156 Journey, Signature, Home,

Infiniti, Classic, Aqua,

Galaxy, Ultimate, Duality BULB, #912 12.8V 100A 12.8W, JUMBO SPA LIGHT, '03 [813-4370]

LIT16100151 Journey, Signature, Home,

Infiniti, Classic, Aqua,

Galaxy, Ultimate, Duality LIGHT, LED WPAS (OPT860-8 03) LIT16000146 Journey, Signature, Home,

Infiniti, Classic, Aqua,

Galaxy, Ultimate, Duality RED LENS INSERT, JUMBO SPA LIGHT, '03 [611-4304] LIT16100155 Journey, Signature, Home,

Infiniti, Classic, Aqua,

Galaxy, Ultimate, Duality

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Appendix

SPA COVERS

Victory Series

BASIC STANDARD BROWN GREY SLATE RUST SMOKE SLATE

V 100 ACC01000590 ACC01000591 ACC01000606 ACC01000592 ACC01000593 ACC01000602 V 200 ACC01001250 ACC01001251 ACC01001252 ACC01000594 ACC01000595 ACC01000603 V 300 ACC01001250 ACC01001251 ACC01001252 ACC01000594 ACC01000595 ACC01000603 V 400 ACC01000910 ACC01000911 ACC01000912 ACC01000596 ACC01000597 ACC01000604 V 500 ACC01000910 ACC01000911 ACC01000912 ACC01000596 ACC01000597 ACC01000604 V 600 ACC01000200 ACC01000201 ACC01000202 ACC01000598 ACC01000599 ACC01000605 V 700 ACC01000910 ACC01000911 ACC01000912 ACC01000596 ACC01000597 ACC01000604 V 800 ACC01000910 ACC01000911 ACC01000912 ACC01000596 ACC01000597 ACC01000604

Journey Series

RUST SMOKE SLATE RUST SMOKE SLATE

J 501 ACC01200408 ACC01200409 ACC01200510 ACU02200364 ACU02200365 ACU02200368 J 502 ACC01200406 ACC01200407 ACC01200508 ACU02200362 ACU02200363 ACU02200367 J 503 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 J 504 ACC01200404 ACC01200405 ACC01200506 ACU02200360 ACU02200361 ACU02200366 J 505 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 J 506 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 J 507 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 J 508 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266

TEAL NAVY HUNTER

J 501 ACU02200369 ACU02200370 ACU02200371 J 502 ACU02200372 ACU02200373 ACU02200374 J 503 ACU02200252 ACU02200253 ACU02200254 J 504 ACU02200375 ACU02200376 ACU02200377 J 505 ACU02200252 ACU02200253 ACU02200254 J 506 ACU02200252 ACU02200253 ACU02200254 J 507 ACU02200262 ACU02200263 ACU02200264 J 508 ACU02200262 ACU02200263 ACU02200264

STANDARD

CUSTOM COLORS

DELUXE

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Appendix

Signature Series

S 702 ACC01200460 ACC01200461 ACC01200464 ACU02200500 ACU02200501 ACU02200502 S 703 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 S 704 ACC01200400 ACC01200401 ACC01200402 ACU02200240 ACU02200241 ACU02200246 S 705 ACC01200462 ACC01200463 ACC01200465 ACU02200510 ACU02200511 ACU02200512 S 706 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 S 707 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 S 708 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 S 709 ACC01200450 ACC01200451 ACC01200452 ACU02200290 ACU02200291 ACU02200295

CUSTOM COLORS TEAL NAVY HUNTER

S 702 ACU02200503 ACU02200504 ACU02200505 S 703 ACU02200252 ACU02200253 ACU02200254 S 704 ACU02200247 ACU02200248 ACU02200249 S 705 ACU02200513 ACU02200514 ACU02200515 S 706 ACU02200252 ACU02200253 ACU02200254 S 707 ACU02200262 ACU02200263 ACU02200264 S 708 ACU02200262 ACU02200263 ACU02200264 S 709 ACU02200296 ACU02200297 ACU02200299

STANDARD DELUXE RUST SMOKE SLATE RUST SMOKE SLATE

Home Series

STANDARD DELUXE RUST SMOKE SLATE RUST SMOKE SLATE

H 901 ACC01200560 ACC01200561 ACC01200562 ACU02001280 ACU02001281 ACU02001282 H 902 ACC01200413 ACC01200414 ACC01200415 ACU02200510 ACU02200511 ACU02200512 H 903 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 H 904 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 H 905 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 H 906 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 H 907 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 H 908 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266

CUSTOM COLORS TEAL NAVY HUNTER

H 901 ACU02001283 ACU02001284 ACU02001285 H 902 ACU02200513 ACU02200514 ACU02200515 H 903 ACU02200262 ACU02200263 ACU02200264 H 904 ACU02200262 ACU02200263 ACU02200264 H 905 ACU02200262 ACU02200263 ACU02200264 H 906 ACU02200262 ACU02200263 ACU02200264 H 907 ACU02200262 ACU02200263 ACU02200264 H 908 ACU02200262 ACU02200263 ACU02200264

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Appendix

Infinity series

STANDARD DELUXE RUST SMOKE SLATE RUST SMOKE SLATE

I-601 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 I-602 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 I-603 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 I-604 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266

CUSTOM COLORS TEAL NAVY HUNTER

I-601 ACU02200252 ACU02200253 ACU02200254 I-602 ACU02200252 ACU02200253 ACU02200254 I-603 ACU02200262 ACU02200263 ACU02200264 I-604 ACU02200262 ACU02200263 ACU02200264

Duality Series

STANDARD DELUXE RUST SMOKE SLATE RUST SMOKE SLATE

D-301 ACC01200408 ACC01200409 ACC01200510 ACU02200364 ACU02200365 ACU02200368 D-302 ACC01200406 ACC01200407 ACC01200508 ACU02200362 ACU02200363 ACU02200367 D-303 ACC01200460 ACC01200461 ACC01200464 ACU02200500 ACU02200501 ACU02200502 D-304 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 D-305 ACC01200400 ACC01200401 ACC01200402 ACU02200240 ACU02200241 ACU02200246 D-306 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 D-307 ACC01200410 ACC01200411 ACC01200412 ACU02200250 ACU02200251 ACU02200256 D-308 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266

CUSTOM COLORS TEAL NAVY HUNTER

D301 ACU02200369 ACU02200370 ACU02200371 D302 ACU02200372 ACU02200373 ACU02200374 D303 ACU02200503 ACU02200504 ACU02200505 D304 ACU02200252 ACU02200253 ACU02200254 D305 ACU02200247 ACU02200248 ACU02200249 D306 ACU02200252 ACU02200253 ACU02200254 D307 ACU02200252 ACU02200253 ACU02200254 D308 ACU02200262 ACU02200263 ACU02200264

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Appendix

Classic Series

BASIC STANDARD GREY BROWN SLATE RUST SMOKE SLATE

C BALBOA ACC01001100 ACC01001101 ACC01001102 ACC01200370 ACC01200371 ACC01200373 C KONA ACC01000350 ACC01000351 ACC01000352 ACC01200380 ACC01200381 ACC01200382 C OCTAGON ACC01001400 ACC01001401 ACC01001402 ACC01200457 ACC01200458 ACC01200459 C VISTA ACC01000400 ACC01000401 ACC01000402 ACC01200400 ACC01200401 ACC01200402 C PACIFICA ACC01000910 ACC01000911 ACC01000912 ACC01200410 ACC01200411 ACC01200412 C TROPICAL ACC01000910 ACC01000911 ACC01000912 ACC01200410 ACC01200411 ACC01200412 C ATLANTIC ACC01000200 ACC01000201 ACC01000202 ACC01200420 ACC01200421 ACC01200422 C BEL AIR ACC01000200 ACC01000201 ACC01000202 ACC01200420 ACC01200421 ACC01200422 C LOUNGER ACC01000200 ACC01000201 ACC01000202 ACC01200420 ACC01200421 ACC01200422 C MALIBU ACC01000200 ACC01000201 ACC01000202 ACC01200420 ACC01200421 ACC01200422 C DEL MAR ACC01000172 ACC01000173 ACC01000174 ACC01200430 ACC01200431 ACC01200432 C NEWPORTER ACC01200450 ACC01200451 ACC01200452 C EL GRANDE ACC01200440 ACC01200441 ACC01200444

DELUXE CUSTOM COLORS RUST SMOKE SLATE TEAL NAVY HUNTER

C BALBOA ACU02200210 ACU02200211 ACU02200216 ACU02200212 ACU02200213 ACU02200214 C KONA ACU02200220 ACU02200221 ACU02200225 ACU02200222 ACU02200223 ACU02200224 C OCTAGON ACU02200320 ACU02200321 ACU02200325 ACU02200322 ACU02200323 ACU02200324 C VISTA ACU02200240 ACU02200241 ACU02200246 ACU02200242 ACU02200243 ACU02200244 C PACIFICA ACU02200250 ACU02200251 ACU02200256 ACU02200252 ACU02200253 ACU02200254 C TROPICAL ACU02200250 ACU02200251 ACU02200256 ACU02200252 ACU02200253 ACU02200254 C ATLANTIC ACU02200260 ACU02200261 ACU02200266 ACU02200262 ACU02200263 ACU02200264 C BEL AIR ACU02200260 ACU02200261 ACU02200266 ACU02200262 ACU02200263 ACU02200264 C LOUNGER ACU02200260 ACU02200261 ACU02200266 ACU02200262 ACU02200263 ACU02200264 C MALIBU ACU02200260 ACU02200261 ACU02200266 ACU02200262 ACU02200263 ACU02200264 C DEL MAR ACU02200270 ACU02200271 ACU02200275 ACU02200272 ACU02200273 ACU02200274 C NEWPORTER ACU02200290 ACU02200291 ACU02200295 ACU02200292 ACU02200293 ACU02200294 C EL GRANDE ACU02200280 ACU02200281 ACU02200285 ACU02200282 ACU02200283 ACU02200284

Aqua Series

STANDARD DELUXE RUST SMOKE SLATE RUST SMOKE SLATE

SQ 92 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266 SQ 88 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266

CUSTOM COLORS TEAL NAVY HUNTER

SQ 92 ACU02200262 ACU02200263 ACU02200264 SQ 88 ACU02200262 ACU02200263 ACU02200264

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Appendix

Ultimate Series

DELUXE CUSTOM COLORS RUST SMOKE SLATE TEAL NAVY HUNTER

CHAMPION ACU02001155 ACU02001159 ACU02001191 ACU02001158 ACU02001156 ACU02001157 OLYMPIAN ACU02200300 ACU02200301 ACU02200305 ACU02200302 ACU02200303 ACU02200304 CHALLENGER

Galaxy

DELUXE CUSTOM COLORS RUST SMOKE SLATE TEAL NAVY HUNTER

GX 49 ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266

Designer Inground

DELUXE CUSTOM COLORS RUST SMOKE SLATE TEAL NAVY HUNTER

DI-401 ACU02200310 ACU02200311 ACU02200315 ACU02200312 ACU02200313 ACU02200314 DI-402 ACU02200330 ACU02200331 ACU02200332 ACU02200333 ACU02200334 ACU02200335 DI-403 ACU02200260 ACU02200261 ACU02200266 ACU02200262 ACU02200263 ACU02200264 DI-404 ACU02200342 ACU02200343 ACU02200344 ACC02200345 ACC02200346 ACC02200347 DI-405 ACU02200280 ACU02200281 ACU02200285 ACU02200282 ACU02200283 ACU02200284 DI-406 ACU02200340 ACU02200341 ACU02200342 ACU02200343 ACU02200344 ACU02200345 DI-407 ACU02001155 ACU02001159 ACU02001191 ACU02001158 ACU02001156 ACU02001157

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Appendix

SPA CABINETS

Spa Model: Cal Wood (Standard Panels)

Door Front Access Round Corner

V-100/V150 WOO27500484-R N/A N/A V-200 WOO27513051-R WOO27513049-R WOO27504382-R V-300 WOO27513051-R WOO27513049-R WOO27504382-R V-400 WOO27513044-R WOO27513045-R WOO27518761-R V-500 WOO27513044-R WOO27513045-R WOO27518761-R V-600 WOO27513044-R WOO27513048-R WOO27518761-R V-700 WOO27513044-R WOO27513045-R WOO27518761-R V-800 WOO27513044-R WOO27513045-R WOO27518761-R

Side Panel Front Access W/Stereo Complete Set

V-100/V150 WOO27500402-R N/A WOO27500403-R V-200 WOO27513052-R N/A WOO27513050-R V-300 WOO27513052-R N/A WOO27513050-R V-400 WOO27513043-R N/A WOO27513042-R V-500 WOO27513043-R N/A WOO27513042-R V-600 WOO27513047-R N/A WOO27513046-R V-700 WOO27513043-R N/A WOO27513042-R V-800 WOO27513043-R N/A WOO27513042-R

Spa Model: Cal Select: Red (Optional Panel)

Door Front Access Round Corner

V-100/V150 N/A N/A N/A V-200 WOO27513343 WOO27513371 WOO27513333 V-300 WOO27513343 WOO27513371 WOO27513333 V-400 WOO27513350 WOO27513375 WOO27513329 V-500 WOO27513350 WOO27513375 WOO27513329 V-600 WOO27513350 WOO27513377 WOO27513329 V-700 WOO27513350 WOO27513375 WOO27513329 V-800 WOO27513350 WOO27513375 WOO27513329

Side Panel Front Access W/Stereo Complete Set

V-100/V150 N/A N/A N/A V-200 WOO27513427 N/A WOO27517568 V-300 WOO27513427 N/A WOO27517568 V-400 WOO27513442 N/A WOO27517570 V-500 WOO27513442 N/A WOO27517570 V-600 WOO27513452 N/A WOO27517575 V-700 WOO27513442 N/A WOO27517570 V-800 WOO27513442 N/A WOO27517570

Spa Model: Cal Select: Gray (Optional Panel)

Door Front Access Round Corner

V-100 N/A N/A N/A V-200 WOO27513344 WOO27513370 WOO27513324 V-300 WOO27513344 WOO27513370 WOO27513324 V-400 WOO27513349 WOO27513374 WOO27513328 V-500 WOO27513349 WOO27513374 WOO27513328 V-600 WOO27513349 WOO27513376 WOO27513328 V-700 WOO27513349 WOO27513374 WOO27513328 V-800 WOO27513349 WOO27513374 WOO27513328

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Appendix

Side Panel Front Access W/Stereo Complete Set

V-100 N/A N/A N/A V-200 WOO27513426 N/A WOO27517567 V-300 WOO27513426 N/A WOO27517567 V-400 WOO27513441 N/A WOO27517569 V-500 WOO27513441 N/A WOO27517569 V-600 WOO27513451 N/A WOO27517572 V-700 WOO27513441 N/A WOO27517569 V-800 WOO27513441 N/A WOO27517569

Spa Model: Cal Select: Smoke (Optional Panel)

Door Front Access Round Corner

V-100 N/A N/A N/A V-200 WOO27513301 WOO27513497 WOO27513325 V-300 WOO27513301 WOO27513497 WOO27513325 V-400 WOO27513303 WOO27513433 WOO27513306 V-500 WOO27513303 WOO27513433 WOO27513306 V-600 WOO27513303 WOO27513455 WOO27513306 V-700 WOO27513303 WOO27513433 WOO27513306 V-800 WOO27513303 WOO27513433 WOO27513306

Side Panel Front Access W/Stereo Complete Set

V-100 N/A N/A N/A V-200 WOO27513464 N/A WOO27517692 V-300 WOO27513464 N/A WOO27517692 V-400 WOO27513461 N/A WOO27517574 V-500 WOO27513461 N/A WOO27517574 V-600 WOO27513462 N/A WOO27517576 V-700 WOO27513461 N/A WOO27517574 V-800 WOO27513461 N/A WOO27517574

Spa Model: Cal Select: Red (Standard Panel)

J-501 WOO27513354 WOO27513386 WOO27513333 J-502 WOO27513347 WOO27513387 WOO27513327 J-503 WOO27513350 WOO27513375 WOO27513329 J-504 WOO27513350 WOO27513377 WOO27513329 J-505 WOO27513350 WOO27513375 WOO27513329 J-506 WOO27513350 WOO27513375 WOO27513329 J-507 WOO27513350 WOO27513377 WOO27513329 J-508 WOO27513350 WOO27513377 WOO27513329

Side Panel Back Panel Complete Set

J-501 WOO27513444 WOO27513316 WOO27517558 J-502 WOO27513446 WOO27513318 WOO27517557 J-503 WOO27513442 N/A WOO27517570 J-504 WOO27513442 WOO27513452 WOO27517561 J-505 WOO27513442 N/A WOO27517570 J-506 WOO27513442 N/A WOO27517570 J-507 WOO27513452 N/A WOO27517575 J-508 WOO27513452 N/A WOO27517554

Door Front Access Round Corner

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Appendix

Spa Model: Cal Select: Gray:(Standard Panel)

Door Front Access Round Corner

J-501 WOO27513344 WOO27513385 WOO27513332 J-502 WOO27513348 WOO27513388 WOO27513326 J-503 WOO27513349 WOO27513374 WOO27513328 J-504 WOO27513349 WOO27513376 WOO27513328 J-505 WOO27513349 WOO27513374 WOO27513328 J-506 WOO27513349 WOO27513374 WOO27513328 J-507 WOO27513349 WOO27513376 WOO27513328 J-508 WOO27513349 WOO27513376 WOO27513328

Side Panel Back Panel Complete Set

J-501 WOO27513443 WOO27513315 WOO27517556 J-502 WOO27513445 WOO27513317 WOO27517555 J-503 WOO27513441 N/A WOO27517569 J-504 WOO27513441 WOO27513451 WOO27517559 J-505 WOO27513441 N/A WOO27517569 J-506 WOO27513441 N/A WOO27517569 J-507 WOO27513451 N/A WOO27517572 J-508 WOO27513451 N/A WOO27517550

Spa Model: Cal Select: Smoke:(Standard Panel)

Door Front Access Round Corner

J-501 WOO27513301 WOO27513319 WOO27513304 J-502 WOO27513302 WOO27513321 WOO27513305 J-503 WOO27513303 WOO27513433 WOO27513306 J-504 WOO27513303 WOO27513455 WOO27513306 J-505 WOO27513303 WOO27513433 WOO27513306 J-506 WOO27513303 WOO27513433 WOO27513306 J-507 WOO27513303 WOO27513455 WOO27513306 J-508 WOO27513303 WOO27513455 WOO27513306

Side Panel Back Panel Complete Set

J-501 WOO27513456 WOO27513457 WOO27517681 J-502 WOO27513459 WOO27513458 WOO27513302 J-503 WOO27513461 N/A WOO27517574 J-504 WOO27513461 WOO27513462 WOO27517683 J-505 WOO27513461 N/A WOO27517574 J-506 WOO27513461 N/A WOO27517574 J-507 WOO27513462 N/A WOO27517576 J-508 WOO27513462 N/A WOO27517689

Spa Model: Redwood: (Standard Panel)

Door Front Access Round Corner

S-702 WOO27504332-R WOO27502087-R WOO27504382-R S-703 WOO27504330-R WOO27516289-R WOO27518760-R S-704 WOO27504330-R WOO27516289-R WOO27518760-R S-705 WOO27504330-R WOO27516289-R WOO27518761-R S-706 WOO27504332-R WOO27502087-R WOO27504382-R S-707 WOO27514280-R WOO27518840-R WOO27518760-R S-708 WOO27514280-R WOO27518840-R WOO27518760-R S-709 WOO27504330-R WOO27518842-R WOO27518761-R

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Side Panel Back Panel Complete Set

S-702 WOO27504602-R WOO27502088-R WOO27517581-R S-703 WOO27516381-R N/A WOO27515143-R S-704 WOO27516381-R WOO27501642-R WOO27517599-R S-705 WOO27518942-R WOO27516381-R WOO27517491-R S-706 WOO27504602-R WOO27502088-R WOO27517581-R S-707 WOO27518940-R N/A WOO27515646-R S-708 WOO27518940-R N/A WOO27515646-R S-709 WOO27501642-R WOO27518942-R WOO27500226-R

Spa Model: Redwood: Greywash

Door Front Access Round Corner

S-702 WOO27504332-G WOO27502087-G WOO27504382-G S-703 WOO27504330-G WOO27516289-G WOO27518760-G S-704 WOO27504330-G WOO27516289-G WOO27518760-G S-705 WOO27504330-G WOO27516289-G WOO27518761-G S-706 WOO27504332-G WOO27502087-G WOO27504382-G S-707 WOO27514280-G WOO27518840-G WOO27518760-G S-708 WOO27514280-G WOO27518840-G WOO27518760-G S-709 WOO27504330-G WOO27518842-G WOO27518761-G

Side Panel Back Panel Complete Set

S-702 WOO27504602-G WOO27502088-G WOO27517581-G S-703 WOO27516381-G N/A WOO27515143-G S-704 WOO27516381-G WOO27501642-G WOO27517599-G S-705 WOO27518942-G WOO27516381-G WOO27517491-G S-706 WOO27504602-G WOO27502088-G WOO27517581-G S-707 WOO27518940-G N/A WOO27515646-G S-708 WOO27518940-G N/A WOO27515646-G S-709 WOO27501642-G WOO27518942-G WOO27500226-G

Spa Model: Cal Select: Red

Door Front Access Round Corner

S-702 WOO27513342 WOO27513369 WOO27513324 S-703 WOO27513350 WOO27513375 WOO27513329 S-704 WOO27513350 WOO27513375 WOO27513329 S-705 WOO27513350 WOO27513375 WOO27513329 S-706 WOO27513350 WOO27513375 WOO27513329 S-707 WOO27513350 WOO27513377 WOO27513329 S-708 WOO27513350 WOO27513377 WOO27513329 S-709 WOO27513350 WOO27513377 WOO27513329

Side Panel Back Panel Complete Set

S-702 WOO27513432 WOO27513421 WOO27517525 S-703 WOO27513442 N/A WOO27517570 S-704 WOO27513437 WOO27513442 WOO27517686 S-705 WOO27513452 WOO27513442 WOO27517596 S-706 WOO27513442 N/A WOO27517570 S-707 WOO27513452 N/A WOO27517575 S-708 WOO27513452 N/A WOO27517575 S-709 WOO27513435 WOO27513452 WOO27517529

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Spa Model: Cal Select: Grey

Door Front Access Round Corner

S-702 WOO27513341 WOO27513368 WOO27513324 S-703 WOO27513349 WOO27513374 WOO27513328 S-704 WOO27513349 WOO27513374 WOO27513328 S-705 WOO27513349 WOO27513374 WOO27513328 S-706 WOO27513349 WOO27513374 WOO27513328 S-707 WOO27513349 WOO27513376 WOO27513328 S-708 WOO27513349 WOO27513376 WOO27513328 S-709 WOO27513349 WOO27513376 WOO27513328

Side Panel Back Panel Complete Set

S-702 WOO27513431 WOO27513419 WOO27517512 S-703 WOO27513441 N/A WOO27517569 S-704 S-705 WOO27513451 WOO27513441 WOO27517597 S-706 WOO27513441 N/A WOO27517569 S-707 WOO27513451 N/A WOO27517572 S-708 WOO27513451 N/A WOO27517572 S-709 WOO27513434 WOO27513451 WOO27517516

WOO27513441 WOO27517687

Spa Model: Cal Select: Smoke

Door Front Access Round Corner

S-702 WOO27513490 WOO27513495 WOO27513304 S-703 WOO27513303 WOO27513433 WOO27513306 S-704 WOO27513303 WOO27513433 WOO27513306 S-705 WOO27513303 WOO27513433 WOO27513306 S-706 WOO27513303 WOO27513433 WOO27513306 S-707 WOO27513303 WOO27513455 WOO27513306 S-708 WOO27513303 WOO27513455 WOO27513306 S-709 WOO27513303 WOO27513455 WOO27513306

Side Panel Back Panel Complete Set

S-702 WOO27513485 WOO27513486 WOO27517587 S-703 WOO27513461 N/A WOO27517574 S-704 WOO27513463 WOO27513461 WOO27517688 S-705 WOO27513462 WOO27513461 WOO27517598 S-706 WOO27513461 N/A WOO27517574 S-707 WOO27513462 N/A WOO27517576 S-708 WOO27513462 N/A WOO27517576 S-709 WOO27513487 WOO27513462 WOO27517585

Spa Model: Cal Select: Red

Door Front Access Round Corner

H-901-1 WOO27513586 WOO27513690 WOO27513588 H-902 WOO27513350 WOO27513375 WOO27513329 H-903 WOO27513350 WOO27513377 WOO27513329 H-904 WOO27513350 WOO27513377 WOO27513329 H-905 WOO27513350 WOO27513377 WOO27513329 H-906 WOO27513350 WOO27513377 WOO27513329 H-907 WOO27513350 WOO27513377 WOO27513329 H-908 WOO27513350 WOO27513377 WOO27513329

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Appendix

Side Panel Back Panel Complete Set

H-901-1 WOO27513587 WOO27513589 WOO27513595 H-902 WOO27513452 WOO27513442 WOO27517596 H-903 WOO27513452 N/A WOO27517575 H-904 WOO27513452 N/A WOO27517575 H-905 WOO27513452 N/A WOO27517575 H-906 WOO27513452 N/A WOO27517575 H-907 WOO27513452 N/A WOO27517575 H-908 WOO27513452 N/A WOO27517575

Spa Model: Cal Select: Grey

Door Front Access Round Corner

H-901-1 WOO27513591 WOO27513691 WOO27513593 H-902 WOO27513349 WOO27513374 WOO27513328 H-903 WOO27513349 WOO27513376 WOO27513328 H-904 WOO27513349 WOO27513376 WOO27513328 H-905 WOO27513349 WOO27513376 WOO27513328 H-906 WOO27513349 WOO27513376 WOO27513328 H-907 WOO27513349 WOO27513376 WOO27513328 H-908 WOO27513349 WOO27513376 WOO27513328

Side Panel Back Panel Complete Set

H-901-1 WOO27513592 WOO27513594 WOO27513590 H-902 WOO27513451 WOO27513441 WOO27517597 H-903 WOO27513451 N/A WOO27517572 H-904 WOO27513451 N/A WOO27517572 H-905 WOO27513451 N/A WOO27517572 H-906 WOO27513451 N/A WOO27517572 H-907 WOO27513451 N/A WOO27517572 H-908 WOO27513451 N/A WOO27517572

Spa Model: Cal Select: Smoke

Door Front Access Round Corner

H-901-1 WOO27513596 WOO27513692 WOO27513598 H-902 WOO27513303 WOO27513433 WOO27513306 H-903 WOO27513303 WOO27513455 WOO27513306 H-904 WOO27513303 WOO27513455 WOO27513306 H-905 WOO27513303 WOO27513455 WOO27513306 H-906 WOO27513303 WOO27513455 WOO27513306 H-907 WOO27513303 WOO27513455 WOO27513306 H-908 WOO27513303 WOO27513455 WOO27513306

Side Panel Back Panel Complete Set

H-901-1 WOO27513597 WOO27513599 WOO27513595 H-902 WOO27513462 WOO27513461 WOO27517598 H-903 WOO27513462 N/A WOO27517576 H-904 WOO27513462 N/A WOO27517576 H-905 WOO27513462 N/A WOO27517576 H-906 WOO27513462 N/A WOO27517576 H-907 WOO27513462 N/A WOO27517576 H-908 WOO27513462 N/A WOO27517576

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Appendix

Spa Model: Redwood

Door Front Access Round Corner

D-301 WOO27504322-R WOO27519801-R WOO27519802-R D-302 WOO27519811-R WOO27519812-R WOO27519813-R D-303 WOO27504332-R WOO27502087-R WOO27504382-R D-304 WOO27504330-R WOO27516289-R WOO27518760-R D-305 WOO27504330-R WOO27516289-R WOO27518760-R D-306 WOO27504332-R WOO27502087-R WOO27504382-R D-307 WOO27504332-R WOO27502087-R WOO27504382-R D-308 WOO27514280-R WOO27518840-R WOO27518760-R

Side Panel Back Panel Complete Set

D-301 WOO27519803-R WOO27519804-R WOO27519800-R D-302 WOO27519814-R WOO27519815-R WOO27519810-R D-303 WOO27504602-R WOO27502088-R WOO27517581-R D-304 WOO27516381-R N/A WOO27515143-R D-305 WOO27501642-R WOO27516381-R WOO27517599-R D-306 WOO27504602-R WOO27502088-R WOO27517581-R D-307 WOO27504602-R WOO27502088-R WOO27517581-R D-308 WOO27518940-R N/A WOO27515646-R

Spa Model: Redwood: Greywash

Door Front Access Round Corner

D-301 WOO27504322-G WOO27519801-G WOO27519802-G D-302 WOO27519811-G WOO27519812-G WOO27519813-G D-303 WOO27504332-G WOO27502087-G WOO27504382-G D-304 WOO27504330-G WOO27516289-G WOO27518760-G D-305 WOO27504330-G WOO27516289-G WOO27518760-G D-306 WOO27504332-G WOO27502087-G WOO27504382-G D-307 WOO27504332-G WOO27502087-G WOO27504382-G D-308 WOO27514280-G WOO27518840-G WOO27518760-G

Side Panel Back Panel Complete Set

D-301 WOO27519803-G WOO27519804-G WOO27519800-G D-302 WOO27519814-G WOO27519815-G WOO27519810-G D-303 WOO27504602-G WOO27502088-G WOO27517581-G D-304 WOO27516381-G N/A WOO27515143-G D-305 WOO27501642-G WOO27516381-G WOO27517599-G D-306 WOO27504602-G WOO27502088-G WOO27517581-G D-307 WOO27504602-G WOO27502088-G WOO27517581-G D-308 WOO27518940-G N/A WOO27515646-G

Spa Model: Cal Select : Red

Door Front Access Round Corner

D-301 WOO27513354 WOO27513386 WOO27513333 D-302 WOO27513347 WOO27513387 WOO27513327 D-303 WOO27513342 WOO27513369 WOO27513324 D-304 WOO27513350 WOO27513375 WOO27513329 D-305 WOO27513350 WOO27513375 WOO27513329 D-306 WOO27513350 WOO27513375 WOO27513329 D-307 WOO27513350 WOO27513375 WOO27513329 D-308 WOO27513350 WOO27513377 WOO27513329

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Side Panel Back Panel Complete Set

D-301 WOO27513444 WOO27513316 WOO27517558 D-302 WOO27513446 WOO27513318 WOO27517557 D-303 WOO27513432 WOO27513421 WOO27517525 D-304 WOO27513442 WOO27513437 WOO27517551 D-305 WOO27513437 WOO27513442 WOO27517686 D-306 WOO27513442 N/A WOO27517570 D-307 WOO27513442 N/A WOO27517570 D-308 WOO27513452 N/A WOO27517575

Spa Model: Cal Select : Grey

Door Front Access Round Corner

D-301 WOO27513344 WOO27513385 WOO27513332 D-302 WOO27513348 WOO27513388 WOO27513326 D-303 WOO27513341 WOO27513368 WOO27513324 D-304 WOO27513349 WOO27513374 WOO27513328 D-305 WOO27513349 WOO27513374 WOO27513328 D-306 WOO27513349 WOO27513374 WOO27513328 D-307 WOO27513349 WOO27513374 WOO27513328 D-308 WOO27513349 WOO27513376 WOO27513328

Side Panel Back Panel Complete Set

D-301 WOO27513443 WOO27513315 WOO27517556 D-302 WOO27513445 WOO27513317 WOO27517555 D-303 WOO27513431 WOO27513419 WOO27517512 D-304 WOO27513441 N/A WOO27517569 D-305 WOO27513436 WOO27513441 WOO27517687 D-306 WOO27513441 N/A WOO27517569 D-307 WOO27513441 N/A WOO27517569 D-308 WOO27513451 N/A WOO27517572

Spa Model: Cal Select : Smoke

Door Front Access Round Corner

D-301 WOO27513301 WOO27513319 WOO27513304 D-302 WOO27513302 WOO27513321 WOO27513305 D-303 WOO27513490 WOO27513495 WOO27513304 D-304 WOO27513303 WOO27513433 WOO27513306 D-305 WOO27513303 WOO27513433 WOO27513306 D-306 WOO27513303 WOO27513433 WOO27513306 D-307 WOO27513303 WOO27513433 WOO27513306 D-308 WOO27513303 WOO27513455 WOO27513306

Side Panel Back Panel Complete Set

D-301 WOO27513456 WOO27513457 WOO27517681 D-302 WOO27513459 WOO27513458 WOO27513302 D-303 WOO27513485 WOO27513486 WOO27517587 D-304 WOO27513461 N/A WOO27517574 D-305 WOO27513463 WOO27513461 WOO27517688 D-306 WOO27513461 N/A WOO27517574 D-307 WOO27513461 N/A WOO27517574 D-308 WOO27513462 N/A WOO27517576

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Cal Spas LTR20051000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Read This First!

Basic Spa Information

Quick Reference Information

Preparing for Your New Portable Spa

Planning the Best Location For Your Spa

Preparing a Good Foundation for Your Portable Spa

Electrical Set-up Before Delivery of Your Spa

Filling and Powering Up Your Portable Spa

Operating Your Spa

1500 Electronic Control Operation

2300 Electronic Control Operation

5000 and 5300 Electronic Control Operation

5200 Electronic Control Operation

7000 Electronic Control Operation

9800 Electronic Control Operation

Auxiliary Control Operation

Adjustable Jets

Diverter Knobs

Cal Spas™ Flow Diverter

Air Venturis

Adjustable Therapy System™

Multi-Colored Spa Light Operation

Spa Cover

Aromatherapy

Waterfalls

Water Quality Maintenance

Chemical Maintenance Schedule

Cal Zone Ozonators

Clean Water with the Cal Clarity™ System

Water Chemistry for Start-Up

Starting Up the Cal Clarity™ Bromine Generator

Maintaining the Proper Water Chemistry

Cleaning and Maintaining Your Spa

Cleaning and Replacing the Filter

Draining Your Portable Spa

Winterizing (Cold Climate Draining)

Cleaning the Cover, Shell and Pillows

Removing and Reseating the Pillows

Using the Cal Entertainment System™

The Marine Grade Stereo Receiver

The DVD Multimedia Player

Raising and Lowering the TV Monitor

Universal Remote Control Operation

Topside Remote Controls

Appendix

Ultimate Series Spa Lighting and Sensor Installation

9800 Configuration Settings

Keeping Fit with your Cal Spa

Replacement Parts