Cal Spas LTR20051000 User Manual

LTR20051000, Rev E

8/1/2005

CONTACT INFORMATION

For customer service, please contact your authorized dealer

immediately. If you need additional information and/or

assistance, please contact:

C.A.I. Customer Service Department

1462 East Ninth Street

Pomona, CA 91766

Toll Free: 1-800-CAL-SPAS

Fax: 1-909-629-3890

www.calspas.com

Cal Spas™, Adjustable Therapy System™, ATS™, Bio-Clean™, Cal Balance™, Cal Entertainment System™, Cal Zone Quest 1000™ and Cal Zone Quest 2000™, Cal Sweep™, Cal Select™, Fitness Spa Series™, Spa Cal™, and XL Heat Exchanger are registered trademarks.

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051000, Rev E

8/1/2005

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Basic Spa Information............................................................................................ 2

Quick Reference Information ................................................................................. 4

Preparing for Your New Portable Spa

Planning the Best Location For Your Spa.............................................................. 6

Preparing a Good Foundation for Your Portable Spa............................................ 7

Electrical Set-up Before Delivery of Your Spa ....................................................... 8

Filling and Powering Up Your Portable Spa ........................................................ 12

Operating Your Spa

1500 Electronic Control Operation....................................................................... 13

2300 Electronic Control Operation....................................................................... 15

5000 and 5300 Electronic Control Operation....................................................... 18

5200 Electronic Control Operation....................................................................... 22

7000 Electronic Control Operation....................................................................... 25

9800 Electronic Control Operation....................................................................... 31

Auxiliary Control Operation .................................................................................. 36

Adjustable Jets.....................................................................................................36

Diverter Knobs ..................................................................................................... 37

Cal Spas™ Flow Diverter..................................................................................... 37

Air Venturis........................................................................................................... 38

Adjustable Therapy System™ ............................................................................. 38

Multi-Colored Spa Light Operation....................................................................... 40

Spa Cover ............................................................................................................ 41

Aromatherapy....................................................................................................... 41

Waterfalls ............................................................................................................. 41

Water Quality Maintenance

Chemical Maintenance Schedule ........................................................................42

Cal Zone Ozonators............................................................................................. 45

Clean Water with the Cal Clarity™ System .........................................................47

Water Chemistry for Start-Up............................................................................... 48

Starting Up the Cal Clarity™ Bromine Generator ................................................ 48

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Table of Contents

Maintaining the Proper Water Chemistry............................................................. 49

Cleaning and Maintaining Your Spa

Cleaning and Replacing the Filter........................................................................ 52

Draining Your Portable Spa ................................................................................. 54

Winterizing (Cold Climate Draining)..................................................................... 55

Cleaning the Cover, Shell and Pillows................................................................. 55

Removing and Reseating the Pillows ..................................................................57

Using the Cal Entertainment System

The Marine Grade Stereo Receiver..................................................................... 58

The DVD Multimedia Player................................................................................. 59

Raising and Lowering the TV Monitor.................................................................. 61

Universal Remote Control Operation ................................................................... 61

Topside Remote Controls .................................................................................... 63

Appendix

Ultimate Series Spa Lighting and Sensor Installation..........................................64

9800 Configuration Settings................................................................................. 69

Keeping Fit with your Cal Spa.............................................................................. 72

Replacement Parts............................................................................................... 75

Cal Spas™ Chemicals ....................................................................................... 111

2005 Warranty Information ................................................................................ 112

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Important Safety Instructions

When installing and using this electrical equipment, always follow basic safety precautions. Following these instructions will help make your first spa session a pleasurable one.

READ AND FOLLOW ALL INSTRUCTIONS

WARNING: To reduce the risk of injury, do not allow children to use the spa unless they are supervised at all times.

All 110V spas require a DEDICATED 20 AMP GFCI SERVICE. Do not use extension cords.

NOTE: This may require a licensed electrician to upgrade your standard receptacle and/or circuit breaker.

All 220V spas require a DEDICATED 50 AMP GFCI SERVICE WITH FOUR #6 AWG COPPER WIRES.

DANGER -- RISK OF ACCIDENTAL DROWNING: Use extreme caution to prevent unauthorized access by children. To avoid accidents, ensure that children cannot use the spa unless they are closely supervised at all times. (Keep the spa cover on and locked when not in use. See instructions enclosed with your cover.)

DANGER -- RISK OF INJURY: The suction fittings in this spa are sized to match the specific water flow created by the pump. Should the need arise to replace the suction fittings, or the pump, be sure the flow rates are compatible.

DANGER -- RISK OF INJURY: Never operate the spa if the suction fitting or filter baskets are broken or missing.

DANGER -- RISK OF INJURY: Never replace a suction fitting with one that is rated less than the flow rate marked on the original suction fitting.

DANGER -- RISK OF ELECTRIC SHOCK: Install the spa at least 5 feet (1.5 meters) from all metal surfaces. As an alternative. a spa may be installed within 5 feet of metal surfaces if each metal surface is permanently bonded by a minimum #8 AWG solid copper conductor to the outside of the spa’s control box.

DANGER - RISK OF ELECTRIC SHOCK: Do not permit any electrical appliances, such as lights, telephones, radios, televisions, and etc., within 5 feet (1.5 meters) of the spa. Never attempt to operate any electrical device from inside the spa.

WARNING -- RISK OF INJURY

• Before entering a spa, measure the water temperature with an accurate thermometer, since the tolerance of

water temperature-regulating devices varies.

• The spa water should never exceed 104˚F (40˚C). Water temperatures between 100˚F (38˚C) and 104˚F

(40˚C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.

• Since excessive water temperatures have a high potential for causing fetal damage during pregnancy during

early months of pregnancy, women who are pregnant, or who think they are pregnant, should always check with their physician prior to spa usage.

• The use of alcohol, drugs or medication before or during spa use may lead to unconsciousness, with the

possibility of drowning.

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• Persons suffering from obesity, a medical history of heart disease, low or high blood pressure, circulatory

system problems or diabetes should consult a physician before using the spa.

• Persons using medications should consult a physician before using the spa since some medications may

induce drowsiness while others may affect heart rate, blood pressure and circulation.

Hyperthermia Danger

Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level 3˚F to 6˚F above the normal body temperature of 98.6˚F (or 2˚C to 4˚C above 37˚C). While hyperthermia has many health benefits, it is important not to allow your body’s core temperature to rise above 103˚F (39.5˚C). Symptoms of excessive hyperthermia include dizziness, lethargy, drowsiness and fainting. The effects of excessive hyperthermia may include:

• Failure to perceive heat

• Failure to recognize the need to exit spa or hot tub

• Unawareness of impending hazard

• Fetal damage to pregnant women

• Physical inability to exit the spa

• Unconsciousness

WARNING! The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.

Basic Spa Information

The following operating and maintenance instructions are very important and must be followed carefully. With the proper care and maintenance, your Cal Spa will provide you with years of satisfaction and performance.

Do not be afraid to push buttons or turn knobs to learn about your new Cal Spa, as it is built with quality materials and excellent craftsmanship.

Your new Cal Spa has been engineered with a high-powered water pump that pushes water through various therapy jets, which will relax even the tightest muscles. In addition to the water pressure, you can add air into the spa water with air venturi handles located seat-side that increase the intensity of your massage.

The filtering of this spa is very important. This alone will cut down on cleaning time and use of excess chemicals. We have pre-programmed two filter cycles of two hours for every twelve hours. This can be increased to six hours every twelve hours through the topside control panel.

Important! Keep the spa covered when not in use!

• Covered spas will use less electricity in maintaining your set temperature.

• Covering your spa will protect your spa’s finish from the sun’s ultraviolet rays.

• You are required to keep the spa covered to maintain warranty coverage.

• Covering your spa helps prevent children from drowning in the spa.

Your new Cal Spa comes equipped with an electric heater. Following the directions listed below will ensure the most efficient operation:

• Set the spa’s operating temperature within 5˚F of the desired usage temperature and raise the temperature

one or two hours prior to usage.

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NOTE: This method is only for spa usage under two hours a week.

• If the spa usage exceeds two hours a week, the set temperature should remain at the desired usage

temperature.

• The air venturi handles should be used sparingly. When open, water temperature drops quite rapidly and can

also dissipate chemicals.

Allowing the water temperature to lower more than 10˚F below the desired usage temperature and reheating it prior to usage will cause the heater to operate longer than it normally would maintaining the desired temperature. Doing this will increase your operating cost and makes your heater work more than necessary.

The filter needs to be cleaned on a regular basis. This is very simple and only takes a few minutes. The result is increased water clarity and equipment longevity.

Water level is very important to the operation of your spa. If the water level is too low or too high, your spa will not operate properly. The water level should be to the middle of the skimmer area when the spa is not being used.

We recommend that your spa water be changed every 4 to 6 months. You may find the need to change your spa water more frequently with heavy use. When empty, your spa should be cleaned with a non-abrasive cleaner, such as Cal Spas™ All Surface Cleaner, and then rinsed thoroughly.

See the section “Cleaning and Maintaining Your Spa” for instructions on draining your spa.

When filling your spa, always fill through the skimmer filter canister. Use only regular tap water.

WARNING: DO NOT USE SOFT WATER.

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Quick Reference Information

5000 Equipment Filtration Settings and Recommendations

F2 = Two hours of filtration every 12 hours. This setting is for occasional spa usage only.

F4 = Four hours of filtration every 12 hours. This setting is for light spa usage. (Up to four hours of usage a

week)

F6 = Six hours of filtration every 12 hours. This setting is for normal spa usage. (Up to six hours of usage a week)

F8 = Eight hours of filtration every 12 hours. This setting is for heavy spa usage. (Up to eight hours of usage a week)

FC = 24 hour filtration. This setting is for spa usage that exceeds twelve hours a week.

NOTE: F8 and FC filtration settings are only to be used with spas equipped with the Spa Cal™ filtration pump.

These settings can cause conventional two speed pump systems to raise the water temperature well above the set temperature.

Setting the Filtration Cycles

2300 Equipment:

Press either UP or DOWN followed by either the JETS 1 or JETS 2. Each additional press of the UP or DOWN button will increase or decrease the filtration time.

5000 Equipment:

Press the TEMP button followed by the JETS button. Each additional press of the TEMP button will increase the filtration time.

9800 Equipment:

Press TIME followed by MODE /PROG and use the UP and DOWN buttons to set time of day and filter cycles.

General Chemical Maintenance Information (500-Gallon Spa)

Start-up:

1. Add 3 oz. of “Iron Out” or 16 oz. of “Metal Protector”.

2. Add 2 oz. of sodium bromide.

3. Add 2 oz. of “Oxidizer Shock”.

4. Add 3 to 4 Bromine tablets to a mostly closed floater.

NOTE: Do not place bromine tablets in the skimmer basket.

Weekly

1. Bromine: Acceptable range without a Cal Zone™ Ozonator is between 3 to 5

a. Bromine: Acceptable range with a Cal Zone™ Ozonator is between 1 to 3.

b. Chlorine: Acceptable range without a Cal Zone™ Ozonator is between 3 to 5.

c. Chlorine: Acceptable range with a Cal Zone™ Ozonator is between 1 to 3.

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d. pH acceptable range is between 7.2 to 7.8 ppm.

e. Alkalinity: Acceptable Range is between 80 to 120 ppm.

2. Add one or two bromine tablets. Usage varies with water temperature and bather loads.

3. Add 2 oz. of “Oxidizer Shock”. Always follow directions on the container. (Do not use chlorinating

shock.)

4. Add 2 oz. “Stain & Scale Prevention” or 3 oz. of “Iron Out” as directed on the container.

5. Add “pH Up”, if needed. Always follow directions on the container.

6. Add “Alkalinity Up”, if needed. Always follow directions on the container.

7. Add “pH Down”, if needed. Always follow directions on the container.

Bi-Weekly

In addition to the weekly instructions, perform the following:

1. Clean the filter cartridge.

2. Visually inspect the equipment area for the following:

a. Equipment area is clean. (Cabinet vents are unobstructed)

b. Ozonator operation. (Ozonator only operates during filtration cycles)

c. Pumps, plumbing, air blowers, unions, gate valves, and ozone (check valves for leakage).

NOTE: Component failure as a result of leaks not promptly reported will void the warranty.

Important Chemical Notice

Before using any chemicals, consult with your physician for possible allergic reactions to the corresponding chemicals. Also, consult with your local Cal Spas™ Dealer for a chemical program that is best suited for your local water condition, climate and usage habits.

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Preparing for Your New Portable Spa

Congratulations! You have purchased a Cal Spa. With a little preparation and care, your spa will give you many years of enjoyment. This section has been designed to provide you with all the information you’ll need to ensure a safe, speedy and trouble-free spa delivery and set-up.

Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children under the age of 5. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your Cal Spa.

Planning the Best Location For Your Spa

Here are some of the things that you will need to consider when determining where to place your new spa.

Safety First

• Do not place your spa within 10’ (3m) of overhead power lines.

• Make sure the spa is positioned so that access to the equipment compartment and all side panels will not be

blocked. Be certain that your installation will meet all city and local safety codes and requirements.

Consider How You Will Use Your Spa

How you intend to use your spa will help you determine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family recreation, be sure to leave plenty of room around it for activity. If you will use it for relaxation and therapy, you’ll probably want to create a specific mood around it.

Plan for Your Environment

If you live in a region where it snows in the winter or rains frequently, place the spa near a house entry. By doing this, you will have a place to change clothes and not be uncomfortable.

Consider Your Privacy

In a cold-weather climate, bare trees won’t provide much privacy. Think of your spa’s surroundings during all seasons to determine your best privacy options. Consider the view of your neighbors as well when you plan the location of your spa.

Provide A View With Your Spa

Think about the direction you will be facing when sitting in your spa. Do you have a special landscaped area in your yard that you find enjoyable? Perhaps there is an area that catches a soothing breeze during the day or a lovely sunset in the evening. Consider these things when you plan your location.

Keep Your Spa Clean

Prevent dirt and contaminants from being tracked into your spa by placing a foot mat at the spa’s entrance where the bather’s can clean their feet before entering your spa. You may also consider keeping a small waterfilled basin nearby for bathers to rinse their feet before enter your spa.

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In planning your spa’s location, consider a location where the path to and from the house can be kept clean and free of debris.

Allow For Service Access

Many people choose to install a decorative structure around their spa. If you are installing your spa with any type of structure on the outside, such as a gazebo, remember to allow access for service. It is always best to design special installations so that the spa can still be moved, or lifted off the ground.

Preparing a Good Foundation for Your Portable Spa

Your spa needs a solid and level foundation. The area that it sits on must be able to support the weight of the spa and the occupants who use it. If the foundation is inadequate, it may shift or settle after the spa is in place, causing stress that could damage your spa shell or finish.

Damage caused by inadequate or improper foundation support is not covered by the warranty. It is the responsibility of the spa owner to provide a proper foundation for the spa. We strongly recommended that you have a qualified, licensed contractor prepare the foundation for your spa.

Place the spa on an elevated foundation (preferably a 3” concrete slab). If you are installing the spa indoors, pay close attention to the flooring beneath it. Choose flooring that won’t be spoiled or stained.

If you are installing your spa on an elevated wood deck or other structure, consult a structural engineer or a contractor to ensure the structure will support the weight of 150 pounds per square foot.

Your Cal Spas™ retailer can help you with your foundation and more. Your retailer has a wealth of information and experience about how to get the most out of your spa and can provide you with a full line of accessories that are designed to compliment your spa and increase your enjoyment.

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Electrical Set-up Before Delivery of Your Spa

When installed in the United States, the electrical wiring of this spa must meet the requirements of National Electric Code, ANSI/NFPA 70-1999 and any applicable state or local codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.

All 240V spas must be permanently connected (hard wired) to the power supply. 120V spas may use a G.F.C.I. cord, plugged into a dedicated grounded outlet. Supplying power to a spa which is not in accordance with these instructions will void both the independent testing agency listing and the manufacturer’s warranty.

The power supplied to the spa must be on a dedicated circuit with no other appliances or lights sharing the power.

To determine the current, voltage, and wire size required for the spa configuration to be connected, refer to the following:

• Wire size must comply with NEC and / or local codes.

• Wire size is determined by length of run from breaker box to spa and maximum current draw.

• We recommend copper wire with THHN insulation.

• All wiring must be copper to ensure adequate connections. Do not use aluminum wire.

• When using wire larger than #6 (10mm2), add a junction box near the spa and reduce to short lengths of #4

(10mm2) wire between the junction box and the spa.

The electrical supply for the spa must include a suitably rated switch or circuit breaker to open all ungrounded supply conductors to comply with NEC Section 422-20. The disconnection point must be readily accessible to the spa’s occupant. Check with local municipalities for additional code requirements.

The electrical circuit for the spa must include a suitable GFCI as required by NEC Section 680-42.

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110 Volt Electrical Installation Guidelines

Always follow applicable local, state and federal codes and guidelines.

• Use only a dedicated electrical line with a 20-amp breaker.

• Do not use an extension cord.

• Always use a weatherproof-covered receptacle.

• Never have your spa within 10’ of the receptacle.

• Do not bury the power cord.

• If your cord becomes damaged, replace it before next usage.

All 110V spas must have a GFCI (Figure 1). This can be either a 15-amp GFCI receptacle or a GFCI cord and plug kit (CKIT110 - P/N ELE09700086).

Figure 1. 110V / 15 Amp GFCI Plug

Test the GFCI plug prior to every use. To test the GFCI plug version, please follow these easy instructions. (Spa should already be plugged in and operational.)

1. Press the TEST button on the GFCI. The GFCI will trip and the spa will stop operating.

2. Press the TEST button on the GFCI. The GFCI will reset and the spa will turn back on.

The spa is now safe to use.

If the GFCI turns off (“trips”) while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA!

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220 Volt Electrical Installation

All 220V spas are required to have a dedicated 50-Amp GFCI breaker and should only be wired by a licensed electrician. To ensure proper wiring of your GFCI, follow these diagrams (Figure 2 and Figure 3).

• Always follow applicable local, state, and federal codes and guidelines.

• Your new 220V Cal Spa requires a dedicated, 50-Amp GFCI Service with four #6 AWG copper wires. This

will include a black and a red wire for your incoming power, a white wire used for your neutral, and a green wire for your ground.

You can use #6 AWG wire for a distance of up to 100’. Wire run over 100’ must increase to #4 gauge. This is the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury.

Do not install a GFCI breaker in the main electrical panel. The further away a GFCI is installed from the spa, the higher the risk of false tripping or resetting of the GFCI breaker. We only recommend the use of the Square D GFCI breaker.

Before each use of your spa, you should check the GFCI. During this test, the spa should be operational.

3. Press the test button on the GFCI. The GFCI will trip and the spa will shut off.

4. Wait 30 seconds and reset the GFCI breaker by turning the breaker off then back on. Your spa will be

operational in about five seconds.

Your spa is now safe to use.

Figure 2. GFCI Hook-Up

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Figure 3. GFCI Hook-Up

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Filling and Powering Up Your Portable Spa

Never fill your spa with soft water. Soft water makes it impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm the finish of the spa and void your warranty.

1. Once the spa has been placed on an approved surface and has been correctly wired by a licensed electrician,

inspect all plumbing connections in the equipment area of your spa. Ensure that these connections are secure and that they didn’t loosen during shipment.

2. If equipped, open all gate valves, or slice valves, in the equipment area. Before operating the spa, these

valves must be in the up or “open” position.

3. Remove the filter basket and cartridge from skimmer / filter canister.

4. Place a garden hose in the skimmer / filter canister and continue filling your spa with regular tap water up to

the water level (halfway up the skimmer area).

5. (For owners of the automatic bromine generator) Make sure the dial on the face of the bromine generator

unit is turned to the OFF position.

6. Open the air relief valve (located next to the two filters, if equipped) after the air bubbles stop coming out of

it. Close the valve hand-tight.

7. If the air lock persists, open the pump unions on the suction side of the pump.

8. Once the water is at the correct level, turn on the power at the GFCI breaker. (Ensure that the 110V spas are

connected to the proper electrical outlet.)

After you turn on the power, the spa will perform a diagnostic check for 30 seconds. When the diagnostic is complete, the spa will automatically operate at filter speed and continue heating until the spa water temperature reaches the default temperature of 100˚F.

9. Re-install the filter and the filter basket into the skimmer / filter canister.

The spa is now ready for use.

Notes: Never run the spa with the gate valves closed or without water circulating for long periods of time.

Be careful not to over-tighten the plumbing fittings.

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1500 Electronic Control Operation

Figure 4. 1500 Electronic control panel

Temperature Adjustment

Range 80°F to 104°F

The 1500 electronic control panel (Figure 4) displays the actual water temperature in Fahrenheit.

To set the water temperature:

• Press the TEMPERATURE button. The temperature setting will flash.

• While the display is flashing, each time you press the TEMPERATURE button the set temperature will

increase one degree.

• Allow the display to revert back to the actual water temperature.

• Press the TEMPERATURE button again.

• While the display is flashing, each time you press the TEMPERATURE button the the set temperature will

decrease by one degree.

Standard Heating Mode

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, the heating system will automatically activate. Whenever the water temperature drops more than one degree below the set temperature, the heating system will automatically activate and heat the spa water to the set temperature.

Jet / Light Controls (One Pump Systems)

Press the JETS button:

• Once to activate the spa light

• Once to activate the pump at low speed

• Twice to activate the spa light and run the pump at high speed

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• Three times to run the pump at high speed with the spa light off

• Four times to turn the pump off

Jet / Light Controls (Two Pump Systems)

Press the JETS button:

• Once to run pump 1 at low speed

• Twice to run pump 1 at high speed

• Three times to run pumps 1 and 2 at high speed

• Four times to activate the spa light while pump 1 and 2 are on high speed

• Five times to run pump 1 at low speed and turn off pump 2. The spa light remains on.

• Six times to turn off the the spa light

Setting Filtration Cycles

Your spa will automatically filter itself twice a day. To set the filtration time, turn off the power to the spa at the GFCI Breaker and turn it back on at the time of day you would like the filtration cycles to start.

Example: If you power-up your spa at 12 Noon, your filtration cycles will start at 12 noon and 12 Midnight.

The first cycle will start after the spa is powered up. The second filtration cycle will begin twelve hours later. The filter cycle duration is preset for two hours. If spa usage is heavy, your Cal Spas™ authorized service technician can reconfigure your system to run two five hour filter cycles.

120V/240V Conversion

The 1500 series spa is a convertible system. The conversion from 120 Volts to 240 Volts must be performed by a licensed/bonded electrician. See 120 to 240 Volt conversion instructions, located on the inside cover of the control box.

Note: Only spas equipped with 1.5 BHP pumps may be converted to 120 Volts. Spas with 2.0 BHP pumps or larger can only be operated on 240 volt services.

120 Volt Heater Operation

When connected as a 120-Volt spa, the heater will only operate when the spa motor is on low speed or filtration speed. Once the high-speed motor is engaged, the heater will automatically disengage.

Automatic Time Outs

These features will automatically turn themselves off after periods of continuous use:

• Low-speed pump After 30 minutes

• High-speed pump After 30 minutes

• Spa light 4 hours

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2300 Electronic Control Operation

Figure 5. 2300 Electronic Control Panel

Initial Start up

When first powered up, the system will perform a self-diagnostic check, then it will automatically heat to and maintain 100˚F until you change the set temperature as described in the “Temperature Adjustment” section below.

Temperature Adjustment (Range 80°F to 104°F)

The 2300 electronic control panel (

To display the temperature that the spa is set to:

• Press either the UP or DOWN button. The temperature setting will flash.

• While the display is flashing, each time you press either the UP or DOWN button, the set temperature will

change up or down one degree.

Figure 5) displays the actual water temperature in Fahrenheit.

Standard and Economy Modes

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in standard heating mode. This is displayed by STANDARD on the left side of the control panel. In this mode, the heating system will automatically activate whenever the water temperature drops more than one degree below the set temperature. In the economy heating mode, the heating system will only activate during filtration times. (Filtration times are set by using the “Setting Filtration Cycles

” instructions on page 17.)

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NOTE: There is no control panel message displayed while in the standard heating mode, only the actual water temperature is displayed.

To switch from the standard to the economy heating mode:

• Press either the UP or DOWN button followed by the LIGHT button.

• Press the same sequence to switch back to the standard heating mode.

Once in the economy heating mode, ECONOMY will display on the left side of the control panel.

Jets 1

Pump 1 Option or Spa Cal™ Filtration Option:

Press the JETS 1 button:

• Once to activate low speed or the Spa Cal™ filter pump

• Twice to activate high speed

• Three times to return to low speed

Jets 2

One Speed Pumps:

Press the JETS 2 button:

• Once to activate the high-speed pump

• Twice to turn off the high-speed pump

Two Speed Pump Option:

Press the JETS 2 button:

• Once to activate low speed

• Twice to activate high-speed

• Three times to turn off high-speed

Light

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Press the LIGHT button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the LIGHT button and will turn on and off with the spa light.

Turbo

Press the OPTION button to turn on the turbo system. Press it once again to turn off the turbo system.

Setting the Temperature Lock

This feature allows you to lock a temperature into the system. When engaged, the set temperature will blink on and off when either the UP or DOWN button is pressed. However, you will not be able to change it until you unlock the set temperature:

• Press either the UP or DOWN button.

• Press the OPTION button to unlock the set temperature.

• Select a temperature with the UP and DOWN buttons.

• Press the OPTION button to set and lock the temperature.

Automatic Time outs

These features will automatically turn themselves off during periods of continuous use:

• Low speed pump After 30 minutes

• High speed pumps After 15 minutes

• Optional circulation pump After 15 minutes

• Optional turbo After 15 minutes

• Spa light After 15 minutes

Setting Filtration Cycles

Your spa will automatically filter itself twice a day. To set filtration time, turn off the power to the spa at the time of day you would like to start filtration. The first cycle will start after the spa is powered up. The second filter cycle will begin twelve hours later. Filter cycle duration is preset for 2 hours (F2).

To change duration of filtration time, press either the UP or DOWN button, then press either the JETS 1 or JETS 2 pad. Press the OPTION button again to choose from 2 ,4, 6, 8, or 12 hours twice a day. After selecting the desired filtering duration, press the JETS button to exit the filter program. The circulating pump and ozone generator (optional) will run during filter cycles. (Note: The filter cycles settings of F8 and FC are only intended for use with the optional Spa Cal™ Filtration System.)

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5000 and 5300 Electronic Control Operation

Figure 6. 5000 / 5300 Electronic Control

Initial Start up

When first powered up, the 5000 / 5300 system (Figure 6) performs a self-diagnostic check, then automatically heats to and maintains 100°F until you change the set temperature as described in the “Temperature Adjustment” section below.

Temperature Adjustment

Range 80°F to 104°F

The electronic control panel displays the actual water temperature in Fahrenheit.

To display the temperature that the spa is set to:

• Press the TEMP button. The set temperature setting will flash.

• While the display is flashing, each time you press the TEMP button, the set temperature will increase or

decrease by one degree.

Letting the display revert back to the actual water temperature, then pressing the TEMP button again will allow you to change the direction of temperature adjustment.

Standard and Economy Modes

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in the standard heating mode. In this mode, the heating system will automatically activate whenever the water temperature drops more than one degree below the set temperature. In the economy heating mode, the heating system will only activate during filtration times. (See

Setting Filtration Cycles on page 20.”)

“

To switch from the standard heating mode to the economy heating mode, simply press the TEMP button followed by the LIGHT button. Press the same sequence to switch back to the standard heating mode. Once in the economy heating mode, Ec will display in the center of the control panel and flash alternately with the water temperature.

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NOTE: There is no control panel message displayed while in the standard heating mode; only the actual water temperature is displayed.

Some spa models are equipped with the exclusive XL Heat Exchanger™, the most efficient spa heater available anywhere. This highly innovative device heats water faster and more efficiently with no chemical build-up. For your protection, it includes a High Limit Overheat Protection safety device that prevents spa equipment from overheating. The XL Heat Exchanger™ works automatically and requires no maintenance.

Jets

Press the JETS button:

One pump equipment:

• Once to activate the low speed pump

• Twice to activate the high speed pump

• Three times to turn off the high-speed

One pump equipment with circulation pump:

• Once to activate the circulation pump

• Twice to activate the circulation pump and the high-speed pump

• Three times to turn off both the circulation pump and the high-speed pump

Two pump equipment without circulation pump:

• Once to activate the low-speed pump

• Twice to activate the high speed on pump 1

• Three times to activate the high speed on pump 1 and high speed on pump 2

• Four times to turn off the high speed on pump 1. The high-speed on pump 2 will remain on.

• Five times to turn the high speed off on pump 2.

Two pump equipment with circulation pump:

• Once to activate the circulation pump

• Twice to activate the circulation pump and the high-speed pump 1

• Three times to activate the circulation pump, high-speed pump 1 and high-speed pump 2

• Four times to turn off the circulation pump and high speed pump 1. High-speed pump 2 will remain on.

• Five times to turn off the high-speed on pump 2

Three pump equipment (5300 system)

• Once to activate the low-speed pump

• Twice to activate the high speed on pump 1

• Three times to activate high speed on pumps 1, 2, and 3

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• Four times to activate high speed on pumps 2 and 3

• Five times to turn off pumps 2 and 3

Light

Press the LIGHT button to turn on the spa light and again to turn the light off.

Turbo

Press the OPTION button to turn on the turbo system. Press it once again to turn off the turbo system.

Setting the Temperature Lock

This feature allows you to lock a temperature into the system. When engaged the set temperature will blink on and off when the TEMP button is pressed. However, you will not be able to change it until you unlock the set temperature:

• Press the TEMP button.

• Press the OPTION button to unlock the set temperature.

• Select a temperature with the TEMP button.

• Press the OPTION button to set and lock the temperature.

Automatic Time Outs

These features will automatically turn themselves off during periods of continuous use:

• Low speed pump After 30 minutes

• Optional circulation pump After 4 hours

• High-speed pump After 15 minutes

• Optional turbo system After 15 minutes

• Spa light After after 15 minute

Setting Filtration Cycles

Your spa will automatically filter itself twice a day. To set the filtration time, turn off the power to the spa at the GFCI breaker. Turn the GFCI breaker back on at the time of day you would like to start the filtration cycle. The first cycle will start after the spa is powered up. The second filtration cycle will begin twelve hours later. The filtration cycle duration is preset to 2 hours (F2). To change the duration of the filtration time, press the Temp pad, then press the Jets pad. Press the Temp button again to choose from 2,4,6,8, and 12 hours twice a day (FC = Filtration Continuous).

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After selecting the desired filtration cycle duration, press the Jets pad to exit the filtration program. The circulating pump and ozone generator (optional) will run during filtration cycles.

NOTE: The filtration cycle settings of F8 and FC are only intended for use with the optional Spa Cal™ Filtration System.

Safety Suction System

Your new Cal Spa is equipped with a state-of-the-art Safety Suction System. This will automatically shutdown the spa in the event of a filtration or suction restriction, and display SF on the topside control panel. If this happens, check all suction fittings and filter cartridge(s) for obstructions. Then, reset the system by pressing any control panel button.

Diagnostic Messages

Message Meaning

OH Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has

reached 112˚F (45˚C), remove the spa cover to cool the water. Overheating may occur if the filter cycle is set too long. At 110˚F (43˚C), the spa should reset itself. If the high- limit sensor detects 118˚F (48˚C) at the heater, the spa will shut down. When the heater cools down to 110˚F (43˚C), press any button to reset the spa. If the spa will not reset, then shut the power off to the spa and call your dealer of service organization.

FL Flow Detection Switch. Pressure switch is not working correctly. Call your dealer or

service organization.

Sn Sensor (Spa is shut down). The high limit or water temperature sensor is not working

correctly. Call your dealer or service organization.

Sf Vacuum Switch (Spa is shut down). The display will show “SF” as soon as the vacuum

switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.

LED Heater LED will come on when the heater is on (and goes off when heater is off).

Ozone LED will come on when in filtration cycles.

Safety switch is a status LED noting power and system monitoring.

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5200 Electronic Control Operation

Figure 7. 5200 Electronic Control

Initial Start up

When first powered up, the 5200 system (Figure 7) performs a self-diagnostic check, runs at high speed for two seconds, and then switches to low speed to heat to and maintain 100°F until you change the set temperature as described below.

Temperature Adjustment

Range 80°F to 104°F

The electronic control panel displays the actual water temperature in Fahrenheit.

To display the temperature that the spa is set to:

• Press the TEMP button. The set temperature setting will flash.

• While the display is flashing, each time you press the TEMP button, the set temperature will increase or

decrease by one degree.

Letting the display revert back to the actual water temperature, then pressing the TEMP button again will allow you to change the direction of temperature adjustment.

Standard and Economy Modes

Setting Filtration Cycles”)

“

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NOTE: There is no control panel message displayed while in the standard heating mode; only the actual water temperature is displayed.

Jets

Press the JETS button:

• Once to activate the low speed pump

• Twice to activate the high speed pump

• Three times to turn off the high-speed

Pump will automatically start at high speed for two seconds every time the pump speed changes from high to low.

Light

Press the LIGHT button to turn on the spa light and again to turn the light off.

Setting the Temperature Lock

• Press the TEMP button.

• Press the OPTION button to unlock the set temperature.

• Select a temperature with the TEMP button.

• Press the OPTION button to set and lock the temperature.

Automatic Time Outs

These features will automatically turn themselves off during periods of continuous use:

• Low speed pump After 30 minutes

• High-speed pump After 15 minutes

• Spa light After after 15 minute

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Setting Filtration Cycles

After selecting the desired filtration cycle duration, press the Jets pad to exit the filtration program. The circulating pump and ozone generator (optional) will run during filtration cycles.

NOTE: The filtration cycle settings of F8 and FC are only intended for use with the optional Spa Cal™ Filtration System.

Diagnostic Messages

Message Meaning

OH Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has

FL Flow Detection Switch. Pressure switch is not working correctly. Call your dealer or

service organization.

Sn Sensor (Spa is shut down). The high limit or water temperature sensor is not working

correctly. Call your dealer or service organization.

Sf Vacuum Switch (Spa is shut down). The display will show “SF” as soon as the vacuum

switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.

LED Heater LED will come on when the heater is on (and goes off when heater is off).

Ozone LED will come on when in filtration cycles.

Safety switch is a status LED noting power and system monitoring.

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7000 Electronic Control Operation

When first powered up, the 7000 electronic system (Figure 8) will perform a self-diagnostic check and then it will automatically heat to and maintain a temperature of 100°F (37.5°C) until you change the set temperature as listed in the “Temperature Adjustment” section below.

Figure 8. 7000 Electronic Control Panel

These instructions will describe features and options that your particular spa may not be equipped with.

Initial Start-up

When your spa is first powered up, it displays some configuration codes and then goes into priming mode (Pr will appear on the display panel). This mode lasts up to four minutes and then the spa begins to heat to its pre programmed temperature of 100°F. You can exit the priming mode early by pressing UP or DOWN buttons.

Temperature Adjustment

80°F - 104.°F / 26.0°C - 40.0°C

The start-up temperature is set at 100°F / 37.5°C. The last measured temperature is constantly displayed on the control panel. Note that the last measured spa temperature is displayed. The displayed temperature will be updated when the pump has been running for at least two minutes.

Press the UP or DOWN buttons once to display the set temperature. Each time either button is pressed again, the set temperature will increase or decrease depending on which button is pressed. After three seconds, the control panel will automatically display the last measured spa temperature.

Note: Some spa models are equipped with the exclusive XL Heat Exchanger™, the most efficient spa heater available anywhere. This highly innovative device heats water faster and more efficiently with no chemical build-up. For your protection, it includes a High Limit Overheat Protection safety device that prevents spa equipment from overheating. The XL Heat Exchanger™ works automatically and requires no maintenance.

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Time

When time hasn’t been programmed, the TIME icon flashes. To set the time, press the TIME button and then the MODE/PROG button. Use the UP and DOWN buttons to adjust time. See the next page for more detailed instructions.

Standard, Economy, Sleep, and Standby Modes

Mode/Prog: This button is used to switch between standard, economy, and sleep modes.

1. Press MODE/PROG to enter mode programming.

2. Press the DOWN button to cycle through to the desired mode.

3. Press MODE/PROG to confirm selection.

Standard Mode: This is programmed to maintain the desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The “STAND” icon will display until the mode is changed.

Economy Mode: Economy mode heats the spa to the set temperature only during filter cycles. The “ECON” icon will display until the mode is changed. Pressing the JETS 1 button while in economy mode puts the spa in standard-in-economy mode, which operates the same as standard mode but reverts back to economy mode automatically after one hour. During this time, pressing the MODE/PROG button will revert to economy mode immediately.

Sleep Mode: Sleep mode heats the spa to within 20°F of the set temperature only during filter cycles. The “SLEEP” icon will display until the mode is changed.

Standby Mode: Pressing “Warm” or “Cool” then “Jets 2” will turn off all spa functions temporarily. This is helpful when changing a filter. Pressing any button resets the spa.

Jets 1

Press the JETS 1 button once to turn pump 1 on or off and to shift between low and high speeds if equipped. If left running, the low speed turns off after two hours and the high speed turns off after 15 minutes. On noncirculation systems, the low speed of pump 1 runs when the blower or any other pump is on. It may also activate for at least two minutes every 30 minutes to detect the spa temperature and then to heat to the set temperature if needed, depending upon the mode. When the low speed turns on automatically, it cannot be deactivated from the panel; however, the high speed may be started.

Jets 2

This is optional with the 7000 controller. Press the JETS 2 button once to turn pump 2 on or off and to shift between low and high speeds if it is a two-speed pump. If left running, the pump will turn off after 15 minutes.

Option

This button controls the optional blower. Press the OPTION button to turn the blower on and off. If left on, the equipment will automatically turn off after 15 minutes.

Light

Press the LIGHT button to turn the spa light on and off and to shift between dim and bright settings if your light is dimmable. On dim, the control panel will show the center circle plus one quarter of the light beams. Half of the light beams will show on medium brightness, and all of the light beams will show on bright.

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+ 90 hidden pages

Cal Spas LTR20051000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Read This First!

Basic Spa Information

Quick Reference Information

Preparing for Your New Portable Spa

Planning the Best Location For Your Spa

Preparing a Good Foundation for Your Portable Spa

Electrical Set-up Before Delivery of Your Spa

Filling and Powering Up Your Portable Spa

Operating Your Spa

1500 Electronic Control Operation

2300 Electronic Control Operation

5000 and 5300 Electronic Control Operation

5200 Electronic Control Operation

7000 Electronic Control Operation