Cal Spas Inground Series Owner's Manual

Download

LTR20081002, Rev. A

1/28/08

Read This First!

Cleaning and Maintaining Your Spa

Important Safety Instructions. . . . . . . . . . . . . . .3

Basic Spa Information. . . . . . . . . . . . . . . . . . . . .3

Preparing for Your New Spa

In-Ground Spa Installation Checklist. . . . . . . . .5

Planning the Best Location For Your Spa . . . . .5

In-Ground Spa Site Preparation . . . . . . . . . . . . .6

Electrical Requirements – US and Canada . . . .7

Electrical Installation -- Europe . . . . . . . . . . . . .9

Installing the In-ground Shell . . . . . . . . . . . . . .11

Equipment Pack Plumbing Connections. . . . .12

Plumbing Connections . . . . . . . . . . . . . . . . . . .12

Electrical and Electronic Connection . . . . . . .14

Pouring the Deck . . . . . . . . . . . . . . . . . . . . . . . .17

Operating Your Spa

9800 Electronic Control Operation. . . . . . . . . .18

Adjustable Jets . . . . . . . . . . . . . . . . . . . . . . . . .22

Cleaning and Replacing the Filter . . . . . . . . . .24

Cleaning the Cover, Shell and Pillows. . . . . . .25

Prior to Spa Start-Up and Relling. . . . . . . . . .26

Filling and Powering Up Your Portable Spa . .26

Draining Your Spa . . . . . . . . . . . . . . . . . . . . . . .27

Winterizing (Cold Climate Draining). . . . . . . . .27

Water Quality Maintenance

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . .28

Chemical Overview . . . . . . . . . . . . . . . . . . . . . .29

Chemical Descriptions . . . . . . . . . . . . . . . . . . .30

Traditional Chemical Start Up. . . . . . . . . . . . . .32

Bromine Clear Water Plan. . . . . . . . . . . . . . . . .33

Chlorine Clear Water Plan. . . . . . . . . . . . . . . . .33

Del Zone Eclipse Ozonator . . . . . . . . . . . . . . . .34

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Appendix

Diverter Knobs . . . . . . . . . . . . . . . . . . . . . . . . . .22

Air Venturis. . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Removing and Reseating the Pillows . . . . . . .23

Spa Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Waterfalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Cal Spas® is a registered trademark.

Due to continuous improvement programs, all models, operation, and/or specications are

subject to change without prior notice.

LTR20081002, Rev. A 1/28/08

Replacement Parts. . . . . . . . . . . . . . . . . . . . . . .35

Keeping Fit with your Cal Spa . . . . . . . . . . . . .37

Cal Spas™ Chemicals. . . . . . . . . . . . . . . . . . . .39

CONTACT INFORMATION For customer service, please contact

your authorized dealer immediately. If you need additional information and/or assistance, please contact:

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766.

Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com

Read This First!

Important Safety Instructions

When installing and using this electrical equipment, always follow basic safety precautions. Following these

instructions will help make your rst spa session a

pleasurable one.

READ AND FOLLOW ALL INSTRUCTIONS NOTE: A licensed electrician may be required to upgrade

your standard receptacle and/or circuit breaker. DANGER -- RISK OF ACCIDENTAL DROWNING:

Do not allow children to be in or around a spa unless a responsible adult supervises them. Keep the spa cover on and locked when not in use. See instructions enclosed with your cover for locking procedures.

DANGER -- RISK OF INJURY: The suction ttings

in this spa are sized to match the specic water ow

created by the pump. Should the need arise to replace

the suction ttings, or the pump, be sure the ow rates

are compatible. DANGER -- RISK OF INJURY: Never operate the

spa if the suction tting or lter baskets are broken or

missing. DANGER -- RISK OF INJURY: Never replace a suction

tting with one that is rated less than the ow rate marked on the original suction tting.

DANGER -- RISK OF ELECTRIC SHOCK: Install the

spa at least ve feet (1.5 meters) from all metal surfaces. As an alternative, a spa may be installed within 5 feet

of metal surfaces if each metal surface is permanently bonded by a minimum #8 AWG solid copper conductor to the outside of the spa’s control box.

DANGER -- RISK OF ELECTRIC SHOCK: Do not permit any external electrical appliances, such as lights,

telephones, radios, televisions, and etc., within ve feet (1.5 meters) of the spa. Never attempt to operate any

electrical device from inside the spa. This does not apply to lights built in to the spa as factory options from Cal Spas™.

WARNING -- RISK OF INJURY

The spa water should never exceed 104˚F (40˚C). Water temperatures between 100˚F (38˚C) and 104˚F (40˚C)

are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.

High water temperatures have a high potential for causing fetal damage during pregnancy. Women who are pregnant, or who think they are pregnant, should always check with their physician prior to spa usage.

The use of alcohol, drugs or medication before or during spa use may lead to unconsciousness, with the possibility of drowning.

Persons suffering from obesity, a medical history of heart disease, low or high blood pressure, circulatory system problems or diabetes should consult a physician before using the spa.

Persons using medications should consult a physician before using the spa since some medications may induce drowsiness while others may affect heart rate, blood pressure and circulation.

Hyperthermia Danger

Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the internal

temperature of the body reaches a level 3˚F to 6˚F above the normal body temperature of 98.6˚F (or 2˚C to 4˚C above 37˚C). While hyperthermia has many health benets, it is important not to allow your body’s core temperature to rise above 103˚F (39.5˚C). Symptoms

of excessive hyperthermia include dizziness, lethargy, drowsiness and fainting. The effects of excessive hyperthermia may include:

Failure to perceive heat

• Failure to recognize the need to exit spa or hot tub

• Unawareness of impending hazard

• Fetal damage in pregnant women

• Physical inability to exit the spa

• Unconsciousness

•

WARNING: The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.

Basic Spa Information

The following operating and maintenance instructions are very important and must be followed carefully. With the proper care and maintenance, your Cal Spa will provide you with years of satisfaction and performance.

Do not be afraid to push buttons or turn knobs to learn about your new Cal Spa, as it is built with quality materials and excellent craftsmanship.

Your new Cal Spa has been engineered with a highpowered water pump that pushes water through various

2008 Inground Spa Owner’s Manual Page 3

LTR20081002, Rev. A

Read This First!

therapy jets, which will relax even the tightest muscles. In addition to the water pressure, you can add air into the spa water with air venturi handles located seat-side that increase the intensity of your massage.

The ltering of this spa is very important. It will minimize

cleaning time and the amount of chemicals needed to keep your spa water balanced. The two daily pre-

programmed lter cycles of four hours in duration can be

increased if the need arises. This can be accomplished through the topside control panel.

IMPORTANT: Keep the spa covered when not in use!

Covered spas use less electricity while maintaining

• a set temperature.

Covering your spa will protect your spa’s nish from

• the sun’s ultraviolet rays.

You are required to keep the spa covered to maintain

• warranty coverage.

Covering your spa helps prevent children from

• drowning in the spa.

Your new Cal Spa comes equipped with an electric heater. Following the directions listed below will ensure

the most efcient operation:

NOTE: This method is only for spa usage under two hours a week.

Keep the spa’s operating temperature 5˚ F below

• the desired usage temperature when not in use. One or two hours before use, set the temperature to the desired temperature.

The air venturis should be used sparingly. When

• open, water temperature drops quite rapidly and can also dissipate chemicals.

Allowing the water temperature to lower more than 10˚F

below the desired usage temperature and reheating it prior to usage will cause the heater to operate longer than it normally would maintaining the desired temperature. Doing this will increase your operating cost and makes your heater work more than necessary.

The lter needs to be cleaned or changed on a regular

basis. This process takes only a few minutes and the result is increased water clarity and equipment longevity.

Water level is very important to the operation of your spa. If the water level is too low or too high, your spa will not operate properly. The water level should be to the middle of the skimmer area when the spa is not being used.

We recommend that your spa water be changed every

3 to 4 months. You may nd the need to change your

spa water more frequently with heavy use. When empty, your spa should be cleaned with a non-abrasive cleaner, such as Cal Spas™ All Surface Cleaner, and then rinsed thoroughly.

See the section “Cleaning and Maintaining Your Spa” for instructions on draining your spa.

When lling your spa, always ll through the skimmer lter canister. Use only regular tap water.

WARNING: DO NOT USE SOFT WATER.

If the spa usage exceeds two hours a week, the set

• temperature should remain at the desired usage temperature.

Page 4 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Preparing for Your New Inground Spa

Preparing for Your New Spa

Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your Cal Spa™.

In-Ground Spa Installation Checklist

Before Delivery

Plan your delivery route Choose a suitable location for the shell and

equipment pack Excavate the hole Install dedicated electrical supply Install dedicated NG line for gas heater

After Delivery

Install shell in ground Install equipment pack Connect plumbing Connect electrical components Pour the deck

Planning the Best Location For Your Spa

Here are some of the things that you will need to consider when determining where to place your new spa.

Safety First

Do not place your spa within 10 feet (3 m) of overhead

power lines. Make sure the spa is positioned so that access to the

equipment compartment and all side panels will not be blocked. Be certain that your installation will meet all city and local safety codes and requirements.

Consider How You Will Use Your Spa

How you intend to use your spa will help you determine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family recreation, be sure to leave plenty of room around it for activity. If you will use it for relaxation and therapy, you’ll probably want to create

a specic mood around it.

Plan for Your Environment

If you live in a region where it snows in the winter or rains frequently, place the spa near a house entry. By doing this, you will have a place to change clothes and not be uncomfortable.

Consider Your Privacy

In a cold-weather climate, bare trees won’t provide much privacy. Think of your spa’s surroundings during all seasons to determine your best privacy options. Consider the view of your neighbors as well when you plan the location of your spa.

Provide A View With Your Spa

Think about the direction you will be facing when sitting in your spa. Do you have a special landscaped area in

your yard that you nd enjoyable? Perhaps there is an

area that catches a soothing breeze during the day or a lovely sunset in the evening.

Keep Your Spa Clean

Prevent dirt and contaminants from being tracked into your spa by placing a foot mat at the spa’s entrance where the bather’s can clean their feet before entering your spa. You may also consider keeping a small water-

lled basin nearby for bathers to rinse their feet before

entering your spa. In planning your spa’s location, consider a location

where the path to and from the house can be kept clean and free of debris.

Allow For Service Access

Many people choose to install a decorative structure around their spa. If you are installing your spa with any type of structure on the outside, such as a gazebo, remember to allow access for service. It is always best to design special installations so that the spa can still be accessed.

Consider the Best Place for the Outdoor Equipment Pack

The Designer Spa series requires an external equipment pack. When locating the outdoor equipment pack, you will want to consider the following:

2008 Inground Spa Owner’s Manual Page 5

LTR20081002, Rev. A

Preparing for Your New Inground Spa

The equipment pack must be located within a

•

maximum of 15 feet from the spa.

Ensure the equipment running its normal ltration

• cycles does not make too much noise for spa owners and/or neighbors.

Ensure the equipment can be easily serviced for

•

lter cleaning and periodic inspections in the location

chosen. If you are using a gas heater, you will need to consider

• wind and drafts as well as heater exhaust for proper

heater placement. (See heater owner’s manual for important location and safety information.)

The equipment base and heater must be placed on

• either a 3 1/2” cement slab or 3” paving stones.

Make sure the equipment area selected will not be

• in an area where water could run or stand.

If the area receives direct sunlight, you will want to

• provide some protection for the equipment portion of the equipment pack.

The equipment pack and heater are delivered separately. Do not cover gas heaters unless properly

vented. (See heater owner’s manual for important safety information.)

In-Ground Spa Site Preparation

Ensure there is enough room for the spa and

• equipment.

The equipment pack must be located within a

•

maximum of 15 feet from the spa.

Plan for proper electrical and gas service to both the

• equipment area and spa side.

Ensure the required at, level foundation can be

• constructed in the area chosen.

The spa must be properly back-lled with wet sand,

• underneath and on all four sides.

The nal architecture must include permanent

• ground coverage within a 10 feet radius of the spa.

Never place any spa in a sealed area. Water must

• be able either to be absorbed into the surrounding area or channeled away. Water build-up under and/

or around the spa, will cause the spa to oat out of

the ground.

Grading Prior to Excavation

Selection of the Designer Spas site will determine how much grading will have to be accomplished prior to the actual dig for the spa. Naturally, a level area is best because it will require the least amount of preparation for the dig, but in many cases there is no level area, therefore, the site must be prepared to accept the Spa prior to dig. The spa site should be elevated slightly higher than the surrounding area

When dealing with slopes, the severity of the slope will determine if retaining walls must be built in order to have a level area for the spa. If the slope is relatively minor, contact your local building safety.

Site Excavation – Hard Bottom

For hard bottom placement for in-ground spas, you will

need a smooth and at concrete surface at least 4” thick

as large as the bottom contact points. Be sure not to seal the bottom off and making a sealed box. You will need adequate water drainage for escape under the spa. A gravel beds around the concrete base will help with this.

Site Excavation – Sand Bottom

With the spa area and all elevations planned including your decided type of decking, you are now ready to proceed with the dig. An ideal excavation is one that is as close as possible to the dimensions of the spa shell, but with the following rules in mind. The excavation should be 2” to 4” deeper than the actual spa for your sand bed. The sand bed is to level the spa shell and provide a perfect support base with no voids when the spa is lowered into the hole. Your excavation should be approximately one foot longer and one foot wider than the spa shell. This will allow for a six inch over dig all the way around the spa once it is in place. Additional hand

excavation will be required to insure the skimmer will t

in the excavation when attached to the spa. Sand or rock dust must be used to bed the shell into

the excavation and for backll. In no event is dirt to be

used. One of the easiest ways to know how much sand is needed to be placed on the bottom of the excavation is to set a grade stake at all four corners, and one on each side of the center line in the bottom of the hole. If there are areas that are deeper than 2” to 4”, these can

be lled with sand and are of no consequence.

Page 6 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Electrical Requirements – US and Canada

Preparing for Your New Inground Spa

240 Volt Electrical Installation

All 240V spas must be permanently connected (hard wired) to the power supply. These instructions describe

the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury. See the wiring diagram on page

When installed in the United States, the electrical wiring of this spa must meet the requirements of National Electric Code, ANSI/NFPA 70-2008 and any applicable local, state, and federal codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.

GFCI and Wiring Requirements

The power supplied to the spa must be on a dedicated GFCI protected circuit as required by ANSI/NFPA 70 with no other appliances or lights sharing the power.

Use copper wire with THHN insulation. Do not use aluminum wire.

Use the table below to determine your GFCI and wiring requirements.

When NEC requires the use of wires larger than #6 AWG, install a junction box near the spa and use #6 AWG wire between the junction box and the spa.

Wire runs over 85 feet must increase wire gauge to the next lower number. For example: A normal 50 amp GFCI with four #8 AWG Copper wires run over 85 feet would

require you to go to four #6 AWG copper wires. Read and follow the heater manufacturer’s safety and

installation instructions prior to installation and operation. Incorrect installation may damage the heater and void its warranty.

Testing the GFCI Breaker

Test the GFCI breaker prior to rst use and periodically

when the spa is powered. To test the GFCI breaker

follow these instructions (spa should be operating):

Press the TEST button on the GFCI. The GFCI will

1. trip and the spa will shut off.

Reset the GFCI breaker by switching the breaker

2. to the full OFF position, wait a moment, then turn the breaker back on. The spa should have power again.

Spa Model GFCI Required Wires Required

Designer in-ground spas

with one 5.5 kW heater

Designer in-ground spa

with two 5.5 kW heaters

One 50 amp GFCI Four #8 AWG copper wires

Service 1: One 50 amp GFCI

Service 2: One 30 amp GFCI

Service 1: Four #8 AWG copper wires Service 2: Three #8 AWG copper wires

2008 Inground Spa Owner’s Manual Page 7

LTR20081002, Rev. A

Preparing for Your New Inground Spa

GFCI Wiring Diagram

Page 8 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Electrical Installation -- Europe

230 Volt Electrical Installation

All 230V spas must be permanently connected (hard wired) to the power supply. These instructions describe

the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury.

This the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty. See the wiring diagram on page 10.

The electrical wiring of this spa must meet the requirements of any applicable local, state, and federal codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.

RCD and Wiring Requirements

The power supplied to the spa must be on a dedicated RCD protected circuit with no other appliances or lights sharing the power.

Use copper wire with THHN insulation. Do not use aluminum wire.

Preparing for Your New Inground Spa

When wires larger than #6 AWG are required, install a junction box near the spa and use #6 AWG wire between the junction box and the spa.

Wire runs over 85 feet must increase wire gauge to the next lower number. For example: A normal 50 amp RCD with four #8 AWG copper wires run over 85 feet would

require you to go to four #6 AWG copper wires.

Testing the RCD Breaker

Test the RCD breaker prior to rst use and periodically

when the spa is powered. To test the RCD breaker follow

these instructions (spa should be operating):

Press the TEST button on the RCD. The RCD will

1. trip and the spa will shut off.

Reset the RCD breaker by switching the breaker

2. to the full OFF position, wait a moment, then turn the breaker back on. The spa should have power again.

Use the table below to determine your GFCI and wiring requirements.

Spa Model GFCI Required Wires Required

Designer in-ground spas with one 3 kW heater

Designer in-ground spa with one 3

kW heater and one 5.5 kW heater

One 32 amp RCD or two 16 amp RCDs

Service 1: One 32 amp RCD or two 16 amp RCDs

Service 2: One 32 amp RCD or two 16 amp RCDs

Four #10 AWG copper wires

Service 1: Four #10 AWG copper wires

Service 2: Three #10 AWG copper wires

2008 Inground Spa Owner’s Manual Page 9

LTR20081002, Rev. A

Preparing for Your New Inground Spa

RCD Wiring Diagram

Page 10 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Installing the In-ground Shell

Preparing for Your New Inground Spa

2008 Inground Spa Owner’s Manual Page 11

LTR20081002, Rev. A

Preparing for Your New Inground Spa

Equipment Pack Plumbing Connections

The example shown below is typical for a system with two pumps with external heater and external lter.

Designer Spa Specications

DIJ401 – DIJ406:

Equipment pack weight = 250 lbs.

DIJ407:

Equipment pack weight = 300 lbs.

One 2.5 HP heat pump

One 4 HP swim pump

Note: Equipment pack cannot exceed 15 feet from spa.

Plumbing Connections

IMPORTANT! Always check local codes prior to any inground spa installation.

Once the spa and equipment are properly located, you will want to lay out the plumbing run.

Trenches should be deep and wide enough to allow all pipes to be buried below the frost line and should be in as straight a line from the spa to the equipment as possible. Check local code requirements for underground pipes. Always know what is under the ground before you dig anywhere.

You will need 2” ex or PVC lines for your suction,

intake, and air line. In ground spas have marked intake

and suction lines, making it easy nd and connect to and

from the spa and equipment pack.

The plumbing run should not be any longer than 15 feet

to maximize water pressure. Another way to maximize

water pressure is to limit (or even eliminate) the use of 90˚ elbows in your plumbing run. A more direct plumbing run using 45˚ elbows is more efcient, and promotes

increased water pressure.

Identifying Plumbing Lines

The spa’s plumbing lines are clearly marked during water testing at the factory. This is done to assist installers in properly identifying the installation. We still recommend that the installers verify plumbing lines prior to gluing. This can be done by using one of the following techniques.

Page 12 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Air Test

The air test requires a wet/dry vacuum. Locate the plumbing line you wish to identify and secure the vacuum hose to cut open end. Turn on the vacuum, enter the spa and listen for vacuum suction sound from inside the spa side

lter canister. If you hear the suction

sound in the canister, the line is properly marked and can be connected to the suction side of the pump on the equipment pack.

Water Test

The water test requires a garden hose and water source. Locate the plumbing line you wish to identify and secure the outlet side of the garden hose to cut open end. Turn on the water supply to the garden hose, enter the spa and

look for water inside the spa side lter

canister. If you see water in the canister the line is properly marked and can be connected to the suction side of the pump on the equipment pack.

Preparing for Your New Inground Spa

If any plumbing line is not properly marked or not marked at all, follow either the air or water test procedure

until all lines are identied prior to

gluing. NOTE: Once complete, water test the

plumbing run for at least three days prior to covering any plumbing trenches

and back-lling spa cavity completely.

NOTE: Some local inspectors require pressure testing the plumbing lines. Although the spa is pressure tested at the factory, local inspectors may insist on pressure testing the plumbing run between the spa and equipment pack.

Gate/Slice Valves

The use of gate valves is recommended on all plumbing

lines (both suction and return lines). These valves are

used to contain the spa’s water in either the equipment or the spa. This will assist in the pump priming process and future servicing without needing to drain the spa.

NOTE: When draining the spa to perform maintenance, always close the gate valves prior to draining. This will maintain the pumps prime.

Connecting Plumbing to Remote Equipment

Connecting the plumbing from the spa to the equipment pack must be performed in accordance to local and city codes.

NOTE: Most codes require plumbing to be rigid PVC schedule 40 or heavier in both above and below

ground installations. In most cases, the use of exible

2008 Inground Spa Owner’s Manual Page 13

LTR20081002, Rev. A

Preparing for Your New Inground Spa

PVC plumbing is acceptable when properly buried in trenches.

Most water plumbing lines are 2” or larger and must be schedule 40 or heavier PVC. When plumbing, minimize

the use of 90˚ elbows as much as possible. The use of 45 ˚ elbows will increase the amount of jet pressure you will have over the use of 90˚ elbows.

The plumbing on the spa shell is labeled by the factory in the following manner:

Pump 1 Suction: 2” line that connects the spa lter and bottom drain assembly to the front of pump 1.

Pump 1 Return: 2” line that connects the top of pump 1,

through the equipment lter and heater back to selected

jets in the spa. Pump 2 Suction: 2” line that connects the spa lter and

bottom drain assembly to the front of pump 2. Pump 2 Return: 2” line that connects the top of pump 2

back to selected jets in the spa. Ozone Line: 1” line that connects to a 1” exible line

extending off the bottom of the equipment pack lter canister through an ozone injector (If ozone equipped)

and connected to ozone port on the spa. Air Blower: 1 1/2” line that is plumbed out of the air blower

(located on the equipment pack) and extended up 18” above the spas water level to prevent water ooding the

air blower. Air Venturi: 1/2” line that is plumbed 18” above the spa’s

water level. Topside Control Panel and Temp Sensor: 1” line that

connects to the bottom of the control box located on the equipment pack.

Electrical and Electronic Connection

Remote Equipment Topside Control Panel

The next few steps to complete the installation should be performed along with installation of the temperature

sensor and 12V spa light wiring (if applicable). All of

these components are generally installed using the same conduit.

Locate the topside control panel extension loom in

1. the control box mounted with the equipment pack. This extension loom and attached black terminal

connector (see gure at right) will be used to connect

the topside control panel to the control box.

Connect one end of the black terminal connector to

2. the topside control panel cable.

Connect the other end of the terminal connector to

3. the extension loom.

NOTE: This connection must be kept dry. We recommend that a waterproof junction box be used in installations where moisture could penetrate this terminal connector.

Lay out the extension loom to verify that you have

4. enough length to reach the control box. Remember that conduit runs are not generally run in a straight line. Every bend, and up and down run consumes line length. Take this into consideration when verifying electrical and plumbing runs.

Connect the extension loom to the control panel

location on the circuit board located inside the control box. You will also need to connect both the temperature and high limit sensors to the circuit

board prior to testing. (See the temperature and

high limit installation instruction on the next page

for proper identication and see the wiring diagram

on the inside cover of the control box for proper

placement.)

Turn on the power supply to the spa equipment and

briey test all functions on the topside control panel

to verify that both connections and extension loom are in working order before proceeding with the installation.

NOTE: Circuit board programming will not allow spa operation without both the temperature and high limit sensors being properly connected to the circuit board.

Once topside panel operation is veried. Turn off

7. power, disconnect the extension loom from the circuit board and GENTLY route through conduit to complete installation.

NOTE: This loom and its connector are not meant to withstand heavy pulling. Make sure, when routing the extension loom and temperature sensor lines through conduit, you exercise extreme caution.

Once properly run through the conduit, repeat steps 5

and 6 above.

In-Ground Spa Light Installation Instructions

On spas ordered with in-ground lights, the factory installs the light niche for you. The next steps of installation

should be performed by a qualied licensed electrician.

Always read and follow light manufacturer’s safety and installation instructions prior to installation and operation.

Page 14 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Preparing for Your New Inground Spa

Incorrect installation may damage the light and void its warranty.

The light circuit must be on a GFCI protected service

(alone or with a switch). The water resistant junction box

must be located a minimal 8” above water level and 48”

away from the spa. (See gure below.)

Light niche and any metallic items in a 5’ radius must be

properly bonded with #8 AWG grounding wire.

Refer to the gure on the next page for wiring

instructions.

Connect conduit to 3/4” hub located at the back of

1. the light niche and run to a water resistant junction

box no further than 25’. Remember this is a water

cooled light, so conduit and all connections must be leakproof.

Feed light cord through conduit to junction box,

2. leaving at least 4 inches of cord at the end of the

light xture. This slack in the light cord will allow

servicing without draining the spa in the future.

Wrap light cord slack around back of light housing

3. and attach light to niche with mounting screw.

Run light supply wires in conduit from spa control

box (on equipment skid) to water resistant junction

box. Connect power supply wires to terminal block

labeled 120V inside spa control box.

Move jumper. (See wiring diagram on the inside

6. cover of the control box for jumper location for 120V

light operation.)

Connect light wire assembly to power supply wires

7. from the spa’s control box in the water resistant junction box as mentioned in Step 2.

Test circuit by turning on the GFCI circuit breaker and pressing the light button on the topside control panel located on the spa.

Important: Make sure spa light is submerged in at least 18” of water prior to testing.

2008 Inground Spa Owner’s Manual Page 15

LTR20081002, Rev. A

Preparing for Your New Inground Spa

Page 16 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Pouring the Deck

It is recommended that all electrical hook ups and all plumbing be completed before pouring the concrete. Make certain all electrical inspections on lights, bonding and all other electrical work have been completed and checked off by the local inspectors prior to proceeding

with your concrete or nish work. It is a good idea to run

the spa for at least 24 hours before pouring the concrete to insure there are no leaks. We understand you want to enjoy your spa now, but a 24 hour period with your spa running will let you know of any problems before they

will be extremely hard to x.

The type of decking you have selected will have determined the grade of the spa. If you are pouring a regular deck up to the spas coping, then the top of the coping should be 4” above the surrounding area. In either event, it is recommended to dig out an area around the

spa exposing the ange of the coping and just under it.

This is important, as concrete should be packed under

and over the ange of the spa, as the deck is poured.

This will lock the spa into the concrete and provide for a much stronger bond of the spa to the deck. It will also eliminate cracking of the deck where it meets the spa.

Preparing for Your New Inground Spa

When setting your outside forms, remember you want any water from rain or splash out to run off the deck, not into the spa. If your deck is going to tie into an existing deck, than some type of drain system should be planned to handle the run off. Proper drainage planning is very important.

An experienced concrete nisher should always be used

when pouring spa decks, especially when you are doing a cantilevered deck, as the forms must be taken off at the

proper time to allow nishing of the inside of the form.

2008 Inground Spa Owner’s Manual Page 17

LTR20081002, Rev. A

Operating Your Spa

9800 Electronic Control Operation

When rst powered up, the electronic system

will perform a self-diagnostic check and then it will automatically heat to and maintain a

temperature of 100°F (37.5°C) until you

change the set temperature as listed in the “Temperature Adjustment” section below.

These instructions will describe features and options that your particular spa may not be equipped with.

Initial Start-up

When your spa is rst powered up, it displays some conguration codes and then goes into priming mode (Pr will appear on the display panel). This mode lasts up

to four minutes and then the spa begins to heat to its pre

-programmed temperature of 100°F.

Temperature Adjustment

80°F - 104°F (26.0°C - 40.0°C)

The start-up temperature is set at 100°F (37.5°C). The

last measured temperature is constantly displayed on the control panel. Note that the last measured spa temperature is displayed. The displayed temperature will be updated when the pump has been running for at least two minutes.

Press the “UP” or “DOWN” buttons once to display the set temperature. Each time either button is pressed again, the set temperature will increase or decrease depending on which button is pressed. After three seconds, the control panel will automatically display the last measured spa temperature.

Time

When time hasn’t been programmed, the “TIME” icon

ashes. To set the time, press the “TIME” button and

then the “MODE/PROG” button. Use the “UP” and “DOWN” buttons to adjust time. See the next page for more detailed instructions.

Standard, Economy, Sleep, and Standby Modes

Mode/Prog: This button is used to switch between

standard, economy, and sleep modes.

Press “MODE/PROG” to enter mode programming.1.

Press the “DOWN” button to cycle through to the

2. desired mode.

Press “MODE/PROG” to conrm selection.

Standard Mode: This is programmed to maintain the desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The “STAND” icon will display until the mode is changed.

Economy Mode: Economy mode heats the spa to the

set temperature only during lter cycles. The “ECON”

icon will display until the mode is changed. Pressing the “JETS 1” button while in economy mode puts the spa in standard-in-economy mode, which operates the same as standard mode but reverts back to economy mode automatically after one hour. During this time, pressing the “MODE/PROG” button will revert to economy mode immediately.

Sleep Mode: Sleep mode heats the spa to within

20°F (6.7°C) of the set temperature only during lter

cycles. The “SLEEP” icon will display until the mode is changed.

Standby Mode: Pressing “Warm” or “Cool” then “JETS 2” will turn off all spa functions temporarily. This is helpful

when changing a lter. Pressing any button resets the

spa.

Jets 1 and Jets 2

Press the “JETS 1” button once to turn pump 1 on or off and to shift between low and high speeds if equipped. If left running, the low speed turns off after two hours

and the high speed turns off after 15 minutes. On non-

circulation systems, the low speed of pump 1 runs when the blower or any other pump is on. It may also activate for at least two minutes every 30 minutes to detect the spa temperature and then to heat to the set temperature if needed, depending upon the mode. When the low speed turns on automatically, it cannot be deactivated from the panel; however, the high speed may be started.

Page 18 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Operating Your Spa

Option

This is an optional feature. Press the “OPTION” button to turn the optional equipment on and off. If left on, the

equipment will automatically turn off after 15 minutes.

Light

Press the “LIGHT” button to turn the spa light on and off and to shift between dim and bright settings if your light is dimmable. On dim, the control panel will show the center circle plus one quarter of the light beams. Half of the light beams will show on medium brightness, and all of the light beams will show on bright.

Invert

Press the “INVERT” button to change the numbers in the display to read upside down. Another press returns the display to the right-side-up position. This enables you to read the display while you are in the spa.

Locking the Panel

To lock the panel:

Press “TIME”, “JETS 1”, and the “UP” button within

• three seconds. When locked, the panel will display “LOCK”. All buttons are frozen except the “TIME” button.

To unlock the panel:

Press “TIME”, “JETS 1” then the “DOWN” button

• within three seconds.

Setting the Temperature Lock

To activate the temperature lock:

Press the “UP” or “DOWN” button, “TIME”, “JETS 1”,

• then the “UP” button within three seconds. The panel will display “TEMP LOCK” when the set temperature is locked.

To unlock the set temperature:

Press the “UP” or “DOWN” button, “TIME”, “JETS

• 1”, and then the “DOWN” button.

Circulation Pump

This is an optional feature. The circulation pump will come on when the system is checking temperature,

during lter cycles, during freeze conditions, or when

another pump is on.

Preset Filter Cycles

There are two lter cycles per day. The start and end

times of each cycle are programmable. To program, set the time as instructed above, then press “MODE/PROG”

to advance to the next setting (or to exit after the last setting). The default lter cycles are as follows:

The rst lter cycle is automatically activated at 8:00

• AM and operates the pump until 10:00 AM. The

“FILTER 1” indicator icon will light when lter 1 is

running.

The second lter cycle is automatically activated at

• 8:00 PM and operates the pump until 10:00 PM. The

“FILTER 2” indicator icon will light when lter 2 is

running.

The pump and the ozone generator will run during

ltration. At the start of each lter cycle, the blower will

run on highest speed for 30 seconds to clean out the air channels. The lowest speed of pump 2 and pump

3 will run for ve minutes. In the event of power loss or shut down, the time of day will need to be reset for lter

cycles to run according to your desired programming.

Clean-up Cycle

When the pump or blower is turned on by a button press, a clean-up cycle begins 30 minutes after the pump or blower is turned off or times out. The pump and the ozone generator will run for one hour.

Ozone

This is an optional feature. On most systems, the ozone

generator (if installed) runs during lter cycles (except

when pump 1 is operating at high speed on a non-circ

system) and during clean-up cycles. On some systems,

the ozone generator operates whenever the pump runs.

If your system is congured with the optional ozone

disable feature, the ozone generator will turn off for one

hour any time a function button (“JETS 1”, “JETS 2”, “OPTION” etc.) is pressed.

Freeze Protection

If the temperature sensors detect a drop to 44°F within the heater, the pump automatically activates to provide freeze protection. The equipment stays on until four minutes after the sensors detect that the spa temperature

has risen to 45°F or higher. In colder climates, an optional

additional freeze sensor may be added to protect against freeze conditions that may not be sensed by the standard sensors. Auxiliary freeze sensor protection acts similarly except with the temperature thresholds determined by the switch and without a four-minute delay in turnoff.

2008 Inground Spa Owner’s Manual Page 19

LTR20081002, Rev. A

Operating Your Spa

Periodic Reminder Messages

Press the “Mode” button to reset a displayed reminder.

Message Frequency Action Required rPH rSA rCL rtg

rdr rCO rCH

Message Meaning Action Required

OHH

OHS

ICE Sna

Snb

Sns

HFL

Every 7 days Test and adjust chemical levels per manufacturer’s instructions. Every 7 days Test and adjust chemical levels per manufacturer’s instructions. Every 30 days Remove, clean, and reinstall lter per manufacturer’s instructions. Every 30 days Test and reset GFCI per manufacturer’s instructions. Drain and rell spa

per manufacturer’s instructions.

Every 90 days Drain and rell spa per manufacturer’s instructions. Every 180 days Clean and condition spa cover Every 365 days Install New Bio-Clean™ Filter

No message on display. Power has been cut off to the spa.

“Overheat” - The spa has shut down. One of the sensors has detected 118°F at the heater.

“Overheat” - The spa has shut down. One of the sensors has detected that the spa water is 110°F.

“Ice” - Potential freeze condition detected.

Spa is shut down. The sensor that is plugged into the Sensor “B” jack is not working.

Spa is shut down. The sensor that is plugged into the Sensor “A” jack is not working.

Sensors are out of balance. If this is alternating with the temperature, it may just be a temporary condition. If the display shows only this

message (periodically blinking),

the spa is shut down. A substantial difference between

the temperature sensors was

detected. This could indicate a ow

problem.

The control panel will be disabled until power returns. Spa settings and time of day will be preserved for 30 days with a battery back-up; settings only are preserved until the next power-up on 7000 systems.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. Once the heater has cooled, reset by pushing any button. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. At 107°F, the spa should automatically reset. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

No action required. The pumps and the blower will automatically activate regardless of spa status.

If the problem persists, contact your dealer or service

organization. (May appear temporarily in an overheat situation and disappear when the heater cools.)

If the problem persists, contact your dealer or service

organization. (May appear temporarily in an overheat situation and disappear when the heater cools.)

If the problem persists, contact your dealer or service organization.

If the water level is okay, make sure the pumps have been primed. If problem persists, contact your dealer or service organization.

Page 20 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Message Meaning Action Required LF

dry

--F or --C

- - - - - -

BUF Stby

Persistent low ow problems. (Displays on the fth occurrence

of the “HFL” message within 24

hours.) Heater is shut down, but

other spa functions continue to run normally.

Inadequate water detected in heater.

Inadequate water detected

in heater. (Displays on third occurrence of “dr” message.) Spa

is shut down.

When your spa is rst actuated, it

will go into Priming mode.

Temperature unknown After the pump has been running for two minutes, the

Economy or Sleep mode. Temperature not displayed.

Internal problem detected. Repair required. Contact your dealer or service organization. Pressing a button combination

on the user panel has activated standby Mode.

Safety Suction. Spa is shut down. The display will show “SF” when a vacuum

Follow action required for “HFL” message. Heating capacity of the spa will not reset automatically; you may press any button to reset.

Check water level in spa. Rell if necessary. If the water level

is okay, make sure the pumps have been primed. Press any button to reset.

Follow action required for “dr” message. Spa will not automatically reset; you may press any button to reset.

The Priming mode will last for up to four minutes and then the spa will begin to heat and maintain the water temperature in the Standard mode.

temperature will be displayed. In Economy or Sleep mode, the pump may be off for hours

outside a lter cycle. If you wish to see the current spa

temperature, either switch to Standard mode or turn Jets1 on for at least two minutes.

Press any button to leave Standby Mode and return to normal operation.

switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.

Operating Your Spa

2008 Inground Spa Owner’s Manual Page 21

LTR20081002, Rev. A

Operating Your Spa

Adjustable Jets

Almost all of the jets in your spa are adjustable. Rotating the face of an adjustable jet to the left (counter-clockwise) will decrease the amount of water ow through the jet. Rotating the face of an adjustable jet to the right (clockwise) will increase the amount of water ow through the jet.

NOTE: Neck jets adjust in the opposite directions (counter-clockwise to increase, clockwise to decrease).

Diverter Knobs

Diverter knobs are 1” and 2” knobs located around the top of your spa. They allow you to divert water through jets from one side of the spa to the other, or in most

cases from oor jets to wall jets. This is accomplished by rotating the diverter knob to the left (counterclockwise), decreasing the amount of water ow through a section of jets. To increase the amount of water ow through

the other section of jets, rotate the handle to the right

(clockwise).

Air Venturis

Air venturis are the 1” knobs located around the top of your spa. Each one will let you add a mixture of air with the jet pressure. This is accomplished by rotating the air

venturi knob to the left (counterclockwise) to increase the amount of airow through the jets. To decrease the amount of airow through the jets, rotate the handle to the right (clockwise).

Page 22 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Operating Your Spa

Removing and Reseating the Pillows

You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of

pillows. Grab the lower edge of the pillow with both hands rmly and pull up. As you do this, the pillow inserts will

pop out of the holes.

Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs back into the holes.

Spa Cover

Important! Keep the spa covered when not in use!

Covered spas will use less electricity in maintaining

• your set temperature.

Covering your spa will protect your spa’s nish from

• the sun’s ultraviolet rays.

You are required to keep the spa covered to maintain

• warranty coverage.

Covering your spa helps prevent children from

• drowning in the spa.

See the manual enclosed with your cover for instructions on mounting the locks and how to lock and unlock the cover.

2008 Inground Spa Owner’s Manual Page 23

LTR20081002, Rev. A

In addition, while the spa cover is rigid, it is not designed to support any weight. Therefore, as a safety precaution and to preserve the life of your cover, you must not sit, stand, or lie on it; nor should you place objects of any kind on top of it.

Waterfalls

Some spa series include optional waterfalls. When the booster pump is on, turn the knob near the waterfall.

Water will immediately start owing through it.

Cleaning and Maintaining Your Spa

Remove the lter basket. With some types you may

Cleaning and Replacing the Filter

Filtration

Filtration is one of the most important steps you can take to ensure clean, clear water. Regardless of what

some people may think, it is far less expensive to x water clarity problems by ltering your spa than by using excessive amounts of chemicals, excessive ltration

times, or by water replacement.

Cal Spas™ ltration system draws contaminated water through the exclusive Bio-Clean™ lter removing debris

from the water. It then pumps the newly cleaned water back into the spa through various jets. Spas equipped with the optional Quest 2000 Ozonator will also receive

ozone injection into the ltered water for further protection against contaminants during ltration cycles. Filtration

also ensures that chemicals are mixed thoroughly through the water, increasing performance.

Filtration starts on electronically controlled spas as soon

as the pumps are primed and water ow is steady. As the ow of water goes through the lter, dirt and debris is removed and accumulated in the lter cartridge. As the lter cartridge accumulates dirt and debris, water ow

is restricted and jet performance is reduced. This can cause your spa to not run or heat effectively.

Clean your lter regularly and replace as needed.

Skimmer Cleaning

The weir skimmer basket helps collect debris in your spa

by trapping oating contaminants. The buoyant skimmer

door opens and closes as needed. A suction pump pulls water into the weir skimmer and collect debris I the skimmer basket inside. You will need to clean this basket periodically to help keep your water clean.

need to align the at areas on the lter basket and

the canister.

Remove the lter by pulling up and out.

Clean the lter with a garden hose as follows:

a. b.

Exclusive Bio-Clean™ Filter Cartridge

The lter cartridge is designed to remove dirt, sand,

minerals, phosphates, bather waste and other solids from the spa. Unfortunately, some spa owners fail to include

lter cleaning as part of their chemical maintenance

plan. Filters accumulate debris and become prime areas for bacteria growth.

The Cal Spas™ exclusive Bio-Clean™ Filter is the only

antibacterial lter cartridge on the market today. Having a lter cartridge that prevents bacteria growth is added protection for those times you forget to clean the lter. We recommend that you only replace your spa’s lter cartridge with a Bio-Clean™ lter cartridge for ensured

protection and peace of mind.

Hold the lter vertically.

Spray the lter cartridges with a pressure nozzle,

starting from the top and spraying down each pleat.

Turn the lter cartridge over and repeat Step 5B.

Reinstall the lter cartridge in reverse order of

removal.

Deep clean lter cartridge every month. Use only a Cal Spas™-approved lter-cleaning

chemical.

Filter Cleaning

Your new Cal Spa has been designed for quick and easy

lter maintenance. The lter cartridge should be cleaned

once a week. These instructions apply to both dual and

single ltration systems.

Turn the power off at the breaker.

Remove the lter cover (if applicable) by rotating the

2. cover counterclockwise and lifting it off..

Page 24 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Cleaning and Maintaining Your Spa

Cleaning the Cover, Shell and Pillows

Due to the constant punishment your spa cover and pillows receive, you should protect them by applying Vinyl and Leather Cleaner as part of your monthly maintenance plan. Cal Spas™ Vinyl and Leather

Cleaner is specically designed to protect spa covers

and pillows from chemical and ultraviolet light damage. It accomplishes this without leaving an oily residue behind that is normally associated with common automotive vinyl protectants.

Use of Vinyl and Leather Cleaner

Cal Spas™ Vinyl and Leather Cleaner should be used sparingly. Incorrect usage may cause water clarity issues.

Spa Covers

Remove spa cover from

1. spa.

Allow spa cover to dry

2. completely.

Spray Vinyl and Leather

3. Cleaner to cover evenly and wipe dry.

Allow spa cover to dry

4. completely.

Reinstall cover on spa.

Pillows

Wipe pillows dry with a soft

1. cloth.

Carefully spray Vinyl and

2. Leather Cleaner directly onto pillow.

Wipe pillows dry.

3. Allow pillows to dry

4. completely.

All-Purpose Cleaner (Spa nish cleaning)

Cal Spas™ All-Purpose Cleaner is an

essential part of maintaining your spa’s

nish. Through normal use, the spa’s nish

can accumulate dirt, oil, and calcium causing a rough feel and unsightly scum lines. Cal Spas™ All-Purpose Cleaner is a low detergent, non-abrasive cleaner

specically formulated to clean the spa without damaging its acrylic nish.

The most effective solution to minimize cleaning time is prevention. When the following steps are followed,

the spa’s nish will actually start to resist most of the

elements that cause calcium build-up and make scum line clean up easier.

Prior to Spa Start-Up and Relling

Spray Cal Spas™ Multi-Purpose Cleaner directly on

to the spa’s nish.

Wipe clean with a clean soft cloth.

Repeat on heavily calcied areas.

3. Wipe spa thoroughly with a wet sponge, rinsing

4. often with a bucket of clean water.

Allow spa to dry completely.

Apply a coat of Cal Spas™ Fast Sheen to the spa’s

entire nish with a soft towel or sponge.

Allow Fast Sheen to dry until white and powdery.

7. Buff clean with a soft cloth, rotating frequently.

Periodic Maintenance

Spray Cal Spas™ Multi-Purpose Cleaner directly to

the spa’s nish.

Wipe clean with a clean soft cloth.

2. Wipe spa thoroughly with a wet sponge, rinsing

3. often in a bucket of clean water.

Cal Spas™ Multi-Purpose Cleaner should not be sprayed directly into the spa water. Incorrect usage of this product will cause water clarity issues.

Warning: Do not use automotive vinyl protectants on spa covers or pillows. These products are generally oilbased and will cause severe water clarity issues that are

difcult to correct.

2008 Inground Spa Owner’s Manual Page 25

LTR20081002, Rev. A

Cleaning and Maintaining Your Spa

Fast Sheen (Spa nish protecting wax)

Cal Spas™ Fast Sheen is an essential

part of maintaining your spa’s nish. Through normal use, the spa’s nish can

accumulate dirt, oil, and calcium, causing a rough feel and unsightly scum lines. Cal Spas™ Fast Sheen is a non-oil based wax

that is specically formulated to protect the spa’s nish from the chemicals and

minerals associated with normal spa use.

The most effective solution to minimize cleaning time is prevention. When the following steps are followed,

the spa’s nish will actually start to resist most of the

elements that cause calcium build-up and make scum line clean-up easier.

Prior to Spa Start-Up and

Relling

Spray Cal Spas™ Multi-Purpose Cleaner directly to

the spa’s nish.

Wipe clean with a soft cloth.

Repeat on heavily calcied areas.

3. Wipe spa thoroughly with a wet sponge, rinsing

4. often in a bucket of clean water.

Allow the spa to dry completely.

Apply a coat of Cal Spas™ Fast Sheen to the spa’s

entire nish with a soft cloth or sponge.

Allow Fast Sheen to dry until white and powdery.

7. Buff clean with a soft cloth, rotating frequently.

IMPORTANT: Cal Spas™ Fast Sheen should not be used on spas full of water. Only apply to clean, cool, dry surfaces. Incorrect product usage may cause water clarity issues.

Filling and Powering Up Your Portable Spa

Never ll your spa with soft water. Soft water makes it

impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm

the nish of the spa and void your warranty.

Once the spa has been properly installed and

1. has been correctly wired by a licensed electrician, inspect all plumbing connections at the equipment area of your spa. Ensure that these connections are secure.

If equipped, open all gate valves in the equipment

2. area. Before operating the spa, these valves must be in the up or “open” position.

Remove the lter basket and cartridge from skimmer/

lter canister.

Place a garden hose in the skimmer/lter canister

and ll your spa with regular tap water to the proper water level (halfway up the skimmer area).

Open the air relief valve (located next to the two

5. lters, if equipped) after the air bubbles stop coming

out of it. Close the valve hand-tight. Once the water is at the correct level and air is bled,

turn on the power at the GFCI breaker. (Ensure that

the 120V spas are connected to the proper electrical

outlet.)

When the power is turned on to the spa, it will perform a diagnostic check. When the diagnostic is complete,

the spa will automatically operate at lter speed and

continue heating until the spa water temperature reaches

the default temperature of 100˚F.

If no water is owing when the pump is running

7. there could be an air pocket at the suction side of the pump. Shut off power to the spa and loosen the pump union on the suction side of the pump to bleed the air. When air is bled, turn power back on.

Re-install the lter and the lter basket into the

skimmer/lter canister.

The spa is now ready for use. Note: Never run the spa with the gate valves closed or

without water circulating for long periods of time. Be

careful not to over-tighten the plumbing ttings.

Page 26 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Draining Your Spa

Your spa should be drained every four to six months,

and relled with fresh tap water. The following is the

recommended method for draining your spa.

Turn off the power at the breaker.

Remove all lters.

2. Hook up the female end of a garden hose to the

drain tting (if equipped).

Place the other end of the garden hose where you

4. would like the water to drain to.

Let spa drain completely, then remove garden hose

5. and rell.

Winterizing (Cold Climate Draining)

In many areas of the country, the temperature drops

below 32˚F (0°C). We recommend that you always

have your spa full of water and running at normal spa

temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This will

help reduce the risk of freezing in your spa and your spa’s equipment.

Cleaning and Maintaining Your Spa

WARNING: If you nd the need to drain your spa,

please be aware of the potential of freezing in your spas equipment and plumbing. Even if the directions below are followed perfectly, there is no guarantee that your spa will not suffer freeze damage and thereby void the warranty coverage.

Open all lter covers.

Remove the lter baskets and lters.

2. Drain your spa completely as described in the

3. instructions above.

Remove drain plugs from the front of the pumps.

4. Disconnect the unions from both sides of the pump.

Use a wet/dry vacuum to blow any remaining water

6. out of the jets and equipment area.

Cover your spa with a good spa cover and an all-weather tarp to ensure that neither rain nor snow enters the spa.

2008 Inground Spa Owner’s Manual Page 27

LTR20081002, Rev. A

Water Quality Maintenance

Great spa water is easily achieved when the right chemicals and / or systems are used and the Cal Spas “Clear Water Plan” is implemented. The key to clean, clear, and safe water is to fully understand how spa water reacts to users, system operation and chemical use. The “Clear Water Plan” will help give you that understanding.

The rst thing to understand about taking care of your

spa water is that preventive actions are much easier to do than correcting water quality issues. For this reason, we offer the “Clear Water Plan” as a simple, easy to follow guide to clean, safe spa water.

Follow the Right Plan

You will need to decide which chemical plan or alternative sanitation option works best for your spa water. Consult your Cal Spas dealer for the right decision with regards to your lifestyle and spa usage. Whichever plan you decide on, follow it completely and don’t take shortcuts. These plans will provide you with clean, safe, clear spa water with a minimum of effort.

Traditional Chemical Options

Choose from either Bromine tablets or Chlorinating granules as your sanitizer of choice. Both work well when the appropriate “Clear Water Plan” is followed. Make sure you follow all instructions and use only Cal Spas brand chemicals.

Before You Begin

Before you begin a “Clear Water Plan”, you should understand that chemicals or systems alone will not take care of your spa water. Other factors such as Filtration and Bather Load also play an important part.

Filtration

The lter is the part of your spa that removes the debris

from the water. Even though Cal Spas uses the advanced

Bio Clean lter cartridge that protects itself from bacterial growth, the lter still needs to be cleaned on a regular basis to maximize your spa’s ltering performance and heating efciency.

In addition to spraying off the lter weekly to remove surface debris, your lter should be deep cleaned

periodically to dissolve scale and other contaminants

that get lodged deep within the lter bers and impede the ltration process. Even if the lter looks clean, the contaminants can clog the bers and prevent water from

owing through the lter resulting in the most common spa problem—no heat, caused by a dirty lter.

Filter Cleaning

Place the dirty lter into a bucket of water deep enough to cover the lter. Add 8oz of Cal Spas “Liquid Filter

Cleaner” to the bucket of water.

Note: It is a good idea to keep a spare lter to be deep cleaned while the regular lter is in the spa. This way, you can rotate the lters and both will last longer.

Soak the lter for a minimum of 24 hours.

Remove the lter and spray clean with a water hose.

Spray each pleat carefully.

Allow lter to dry completely (a minimum of 2 days drying time is recommended).

Reinstall lter as described in the “Clear Water Plan”.

Filtration Cycles

The ltration cycle of your spa is the process that allows the water to ow through the lter. Your spa will lter

automatically twice each day. The factory set default time

for ltration is usually enough for normal use, however

heavy bather load or frequent use may require longer

ltration times or more frequent ltration cycles to keep

the spa water clean. Consult your Owner’s Manual for

setting your spa’s ltration times.

Bather Load

“Bather Load” is the term used to describe the number of people using a spa, combined with the length of usage, and the frequency of usage. All these factors have a great effect on the spa water. The higher the bather load, the more chemicals need to be added and a longer

ltration time will be needed.

All versions of the Cal Spas “Clear Water Plan” are

designed for spas with average bather load. (3-4 people, 15 minutes of usage, 3 times a week at 100 degrees)

If your bather load exceeds these guidelines, and you experience water quality problems, increase the amount

of ltration rst, (go to the next higher ltration number)

then if water quality is still not adequate, consult the advise of your Cal Spas dealer for additional chemical or system recommendations. Be sure to give them your bather load information.

Page 28 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Chemical Overview

The following information is intended for use with Cal Spas chemicals only. Other brands of chemicals may have similar names and/or usage descriptions but due to manufacturing differences, use of other chemicals can increase the likelihood of under or over-dosing the spa chemicals. Damage to the spa or spa’s components from improper chemicals or chemical usage is not covered under the spa’s warranty.

Chemical Safety

Failure to follow chemical directions may result in

• serious injury, sickness, or even death.

Read and follow all printed instructions listed on

• bottles, packages and in your owner’s manual.

Do not exceed chemical dosages as recommended

• in the “Clear Water Plan”, or on chemical bottles and

packages. (Most chemical instructions are gured for a 500 gallon spa however, most spas hold less than 500 gallons, consult your Owner’s Manual for the approximate gallons of your spa)

Never mix chemicals together.

• Never change chemical brands or types without

•

completely draining, ushing and thoroughly cleaning the spa and cover rst.

Always protect your eyes while introducing chemicals

• into the spa. Wear protective eyeglasses to prevent powdered chemicals from blowing into the eyes or liquid chemicals from splashing into the eyes.

Water Quality Maintenance

In the event of overdosing a sanitizing chemical

•

(chorine or bromine), immediately turn off the power

to the spa and drain water to a safe and approved

area. Rell with fresh water and proceed with the

“Clear Water Plan” start up.

Physical Chemical Hazards

Do not allow chemicals to come in contact with skin,

• eyes or clothing.

Always wear rubber gloves, protective eye wear and

• clothing to reduce the risk of chemical contact and irritation.

Remove and wash clothing that may have been

• exposed to chemical contact prior to wearing them again.

Inhaling or ingesting chemicals will cause serious

• injury, sickness, or even death.

Do not mix chemicals. Mixing chemicals together

• can cause dangerous chemical reactions including

the release of toxic gas, re and explosions.

Chemical Storage

Chemicals must be stored completely out of the reach of children in an area that is well vented, cool, and dry. Failure to provide a proper area for chemical storage

may result in serious injury, sickness, re explosion

and even death. Do not store your chemicals inside the equipment area of your spa.

2008 Inground Spa Owner’s Manual Page 29

LTR20081002, Rev. A

Water Quality Maintenance

Chemical Descriptions

The following descriptions and recommendations are intended for use with Cal Spas chemicals only. Many of these chemicals will be used with alternative sanitation systems as well.

For use with any Clear Water Plan

Oxidizer Shock

Destroys ammonia, organic contaminants, and odor causing wastes in spa water.

Ph / Alkalinity Up

Raises pH and alkalinity levels in spa water.

Iron Out

Helps prevent metals in water from staining spa. Use during start up.

Ph / Alkalinity Down

Lowers pH and alkalinity levels in spa water.

Stain and Scale Defense

Helps prevent minerals from damaging spa components.

Liquid Hardness Increaser

Helps reduce foaming and corrosion by increasing hardness levels in spa water.

Spa Brite

Helps to quickly clear up cloudy spa water.

Filter Cartridge Cleaner

Deep cleans lter cartridge. Dissolves scale

and removes imbedded organic contaminants

from lter cartridge bers.

Page 30 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Foam Gone

Quickly breaks up existing foam on spa water.

Enzyme Formula

Biodegrades body oils, suntan lotions, and organic contaminants in spa water. Do not use on same day as adding Chlorine Granules.

For use with the chlorine Clear Water Plan

Water Quality Maintenance

Chlorinating Granules

Quick acting sanitizer / disinfectant for spa water.

For use with the bromine Clear Water Plan

Test Strips -- Bromine

Provides accurate spa water testing for bromine, pH, and total alkalinity.

Go Brom

Establishes a bromide reserve in spa water. Use during start up.

Test Strips – Chlorine

Provides accurate spa water testing for bromine, pH, and total Alkalinity.

Brominating Tablets

Long lasting sanitizer / disinfectant for spa water. Add to bromine

oater.

For use with the Cal Clarity Bromine Generator

Test Strips -- Sodium Bromide

Provides accurate spa water testing for sodium bromide.

2008 Inground Spa Owner’s Manual Page 31

LTR20081002, Rev. A

Water Quality Maintenance

Traditional Chemical Start Up

Prior to lling a spa for the rst time, or after a routine

draining, you will want to follow this start-up plan to extend water life and performance. If you are following either the Bromine or Chlorine “Clear Water Plans”, you will notice that both start-up processes are the same with the exception of Step 7. As with all chemical dosages listed in these “Clear Water Plans”, start-up dosages are

intended for 500-gallon spas. Please adjust the chemical

dosages to the capacity of your particular spa.

Clean surface of spa with Cal Spas “Multi-Purpose

1. Cleaner”.

Apply a protective coat of Cal Spas “Fast Sheen” to

2. the acrylic surface.

Fill spa to proper water level with normal tap water

(Do not use soft water)

Use test strip and balance the spa water:

Adjust total alkalinity (acceptable range is 80-

5. 120ppm),

Pour in 16 oz of Cal Spas “Metal Protector” to center

7. of spa.

Add either Bromine or Chlorine (According to your

preferred plan)

Bromine: Add 2 oz of Cal Spas “Go Brom” to establish a

bromine base.

Add 2 Cal Spas “Bromine Tablets” to Bromine

Floater.

Set oater opening at #2.

Chlorine: Add two tablespoons of Cal Spas “Chorine

Granules” to the spa water.

Sprinkle 2 oz of Cal Spas “Oxidizer Shock” in the

center of the spa and turn on jets for 15 minutes.

Leave spa uncovered during this time.

Put cover on spa and allow to heat up to desired

9. temperature.

Then adjust pH if necessary. (between 7.2 to 7.8)

Page 32 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Water Quality Maintenance

Bromine Clear Water Plan

This plan and its chemical dosages are intended for Cal Spas chemicals only. Most chemical manufacturers use different chemical formulas and strengths. Only Cal spas chemicals are specially formulated to provide chemical balance at lower dosages. Always read and follow printed instructions on chemical bottles and packages.

Day One (Monday)

Test spa water using “Bromine Test Strips”.

1. Based on the Test Strip readings:

Adjust total alkalinity rst (acceptable range of

•

80-120 ppm)

Then adjust the pH if needed. (range is between

•

7.2 to 7.8)

Add “Bromine Tablet(s)” if needed. (Do not add

•

more than 2)

The recommended level of bromine is 3-5 ppm.

• Add 2 oz of “Stain and Scale Defense”.

Remove dirty lter from the spa and rinse off. Allow

4. to dry.

Place your extra clean lter cartridge back into the

spa. Vacuum debris from the bottom of your spa with the

6. “Spa Vacuum”.

Day Two (Wednesday)

Test spa water using Bromine Test Strips.

1. Based on the Test Strip reading: Adjust total alkalinity,

2. then the pH if needed.

Day Three (Friday)

Test spa water using Bromine Test Strips.

1. Based on the Test Strip reading:

Adjust total alkalinity, then the pH if needed.

•

Add one Bromine Tablet (if needed).

•

Chlorine Clear Water Plan

Day One (Monday)

Test spa water using “Chlorine Test Strips”.

1. Based on the Test Strip readings:

First adjust total alkalinity (acceptable range of

•

80-120 ppm)

Then adjust the pH if needed. (range is between

•

7.2 to 7.8)

Add 2 tablespoons of Chlorine Granules.

•

The recommended level of Chlorine is 3-5

•

ppm.

Add 2 oz of “Stain and Scale Defense”.

Remove dirty lter from the spa and rinse off.

Place your extra clean lter cartridge back into the

spa. Vacuum debris from the bottom of your spa with the

6. “Spa Vacuum”.

Day Two (Wednesday)

Test spa water using Chlorine Test Strips.

1. Based on the Test Strip reading: Adjust total alkalinity,

2. then the pH if needed.

Day Three (Friday)

Test spa water using Chlorine Test Strips.

1. Based on the Test Strip reading:

Adjust total alkalinity, then the pH if needed.

•

Add 2 tablespoons of Chlorine Granules. (if

•

needed)

Add 2 oz of Oxidizer Shock to spa. Run Spa for 15

3. minutes with cover off.

Replace cover.

2008 Inground Spa Owner’s Manual Page 33

LTR20081002, Rev. A

Add 2 oz of Oxidizer Shock to spa. Run Spa for 15

3. minutes with cover off.

Replace cover.

Water Quality Maintenance

Del Zone Eclipse Ozonator

This plan and its chemical dosages are intended for spas equipped with the Del Zone Eclipse. The chemical references are designed for Cal Spas chemicals only.

Start Up

Follow the Spa Start Up procedures for Chlorine

1. “Clear Water Plan”.

Set the spa’s ltration time for “F-4”. This activates

the ozonator and produces the ozone gas. (Follow the instructions in the owner’s manual)

Note: Filtration time may need to be increased with heavy bather load.

Day One (Monday)

Test spa water using chlorine “Test Strips”. (you

1. will need to use a small amount of chlorine as a

supplemental sanitizer)

Based on the Test Strip readings:

First adjust total alkalinity (acceptable range of

•

80-120 ppm),

Then adjust the pH if needed. (range is between

•

7.2 to 7.8)

Add 1 tablespoon of Chlorine Granules.

•

The recommended level of Chlorine is 1-3

•

ppm.

Add 2 oz of “Stain and Scale Defense”.

Remove dirty lter from the spa and rinse off.

Place your extra clean lter cartridge back into the

spa. Vacuum debris from the bottom of your spa with the

6. spa vacuum.

Day Two (Friday)

Test spa water using Chlorine Test Strips.

1. Based on the Test Strip reading:

Adjust total alkalinity, then the pH if needed.

•

Add 1 tablespoon of Chlorine Granules. (if

•

needed)

Add 2 oz of Oxidizer Shock to spa. Run Spa for 15

3. minutes with cover off.

Replace cover.

Maintenance

Regardless of which “Clear Water Plan” you are using, you should also do the following:

Every Month

Deep clean your spa’s lter. (Follow “lter cleaning”

instruction at beginning of “Clear Water Plan”)

Check inside the equipment area for leaks, rodents,

2. and insects.

If a leak is discovered, contact your Cal Spas dealer

3. for service.

If you see evidence of rodents or insects, take

4. necessary actions to remove them and precautions to prevent them from returning.

Every 3 To 4 Months

Drain and clean your spa with “Multi-Purpose

1. Cleaner”.

Polish the acrylic surface with “Fast Sheen”.

2. Clean and treat spa cover, pillows, and Cal Select

cabinet (if equipped) with “Cover Protector”.

When re-lling your spa, follow your specic “Clear

4. Water Plan” Start Up procedures.

If you use the Cal Inline Sanitation System “Clear

Water Plan”, don’t forget to replace the Mineral and Bromine Cartridges.

Once A Year

Clean and treat redwood spa cabinets and gazebos with “Nu-Spa Redwood Stain Renew and Brightner”.

Check the lter cartridge pleats. If they are frayed,

replace the cartridge.

Page 34 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Appendix

Replacement Parts

Appendix

PLU21700818

OZONE INJECTOR JET`

PLU21703432

(MFW) 3.25”, STORM JET, MICRO

FLOW W/DRK EYEBALL

PLU21703420

(EW) 2” INTERNAL CLUSTER STORM, PULSATOR (EURO)

PLU21700565

SW, STREAM (SWIM) JET COMPLETE

PLU21703425

(CXW) 5.5”. POWER STORM JET,

DIRECTIONAL

ACC01400864

STD PILLOW, #965 RECTANGULAR

PLU21300062

DIVERTER VALVE 2” (2 WAY) SILVER, TEARDROP HANDLE (2 TONE)

PLU21700378

VENT, 1” AIR CONTROL SILVER,

TEARDROP (2 TONE)

PLU21400132

MAIN DRAIN, SUPER HI FLO SUCTION 2” SILVER

Lights

LIT16000100 LIGHT INGROUND 100W 120V 30’

LIT16100153 WALLFITTING, CLEAR LENS CAP, JUMBO SPA LIGHT, 5”

LIT16100155 RED LENS INSERT, JUMBO SPA LIGHT LIT16100156 BLUE LENS INSERT, JUMBO SPA LIGHT

2008 Inground Spa Owner’s Manual Page 35

LTR20081002, Rev. A

Appendix

Filters

FIL11100125 FILTER CARTRIDGE CAL 75 SQ” 10 1/16 X 15 1/6 (REMOTE EQUIPMENT)

Pumps

PUM22000951 PUMP, 5.0 HP 2 SP SWITCHLESS, DBL SEAL 240V

PUM22000941 PUMP 6.0 HP 2SP 145T DBL SEAL, SWITCHLESS 2” 240V PUM22000031 PUM 1.5 HP 2 SP 2” WET END 120V - PUM22000916 PUMP DUALLY, DBL SEAL SWITCHLESS 2” ULTIMA-240V

PUM22000952 PUMP 1.0 HP ATS – 240V

PUM22200051 PUMP, 1.5 BHP DUALLY GE-56 FRAME, DBL SEAL-120V

PUM22000075 DYNA-MAX PUMP, 2.5 HP 2 SPEED 240V

PUM22000745 PUMP, SPECK 4 HP 2 SP W/O TRAP 240V

PUM22000802 PUMP 5BHP 2 SPEED INTERNATIONAL 50 HZ 230V PUM22000977 24 HOUR FILTRATION PUMP ASSEMBLY 240V PUM22100944 SPA CAL FILTRATION CIRC PUMP 240V PUM22000973 24 HOUR FILTRATION PUMP ASSY INTERNATIONAL 50 HZ 230V

PUM22000531 SPA CAL FILTRATION CIRC PUMP INTERNATIONAL 50 HZ 230V

BLO05000085 BLOWER W/CORD COMPLETE 1.5 HP 240V 3.5 AMPS

PLU21100160 CHECK VALVE 1 ¼ lb.

Cover Lifts

ACC01600116 COVER LIFT KIT, BOTTOM MOUNTING ACC01600117 COVER LIFT ADJUSTABLE(top mount)

Hand Rails

FIX12400002 SWIVEL HAND RAIL

FIX12400003 SWIVEL HAND RAIL (BLACK)

Filter Lids

FIL11300252 FILTER LID, DUAL FIL11300253 FILTER LID, SINGLE

Covers

RUST GREY SLATE

DIJ-401 – 93” ROUND ACU02200311 ACU02200310 ACU02200315 DIJ-402 - 93 OCTOGON ACU02200331 ACU02200330 ACU02200332 DIJ-403 - 93 x 93 ACU02200551 ACU02200550 ACU02200552 DIJ-404 - 93 x 130 ACU02200343 ACU02200339 ACU02200344

DIJ-405 - 93 x 130 ACU02200541 ACU02200540 ACU02200542

DIJ-406 - 80 x 120 ACU02200341 ACU02200340 ACU02200348 DIJ-407 - 93 x 200 ACU02200301 ACU02200300 ACU02200305

Page 36 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Appendix

Keeping Fit with your Cal Spa

IMPORTANT: Always consult your physician before starting any exercise activity or program. The tness series

spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise. Do not use any damaged equipment

The tness equipment consists of: two rowing arm bars, two 62” exercise bands, two 32” exercise bands, two 27”

exercise bands, two hand grips, two ankle bands, two hand loops, and an exercise belt. This equipment attaches to the exercise anchors located on the spa walls.

Fitness Series™ Exercise Program

Refer to the equipment congurations shown on the next page for the following exercises.

Seated Row

Use the exercise bars in a seated position with your feet stable, abs tight and lower back stable. Keep your palms down, arms extended with elbows slightly bent. Pull towards your chest squeezing your shoulder blades to the middle back and returning slowly to the starting position.

Standing Chest Fly

Using the exercise grips, place palms sideways facing your body with your elbows slightly bent. Pull forward your body forward, bringing hands together, squeezing

and exing chest muscles, then slowly returning to the

starting position.

Standing Chest Press

Using the exercise grips, place your palms down with

your elbows bent at 90˚. Press forward bringing your hands together, squeezing and exing your chest

muscles, then slowly return to the start position.

Standing Shoulder Press

Using the exercise grips, place your palms facing away

from your body with your elbows bent at 90˚. Press

upward bringing your hands together in front of you, above your head and slowly return to the start position.

Arm Curls

Using the exercise grips, place your hands face up with your elbows slightly bent, pull upward towards your chin

squeezing and exing your biceps then slowly return to

start position.

Running or Walking

Attach the exercise belt around your waist and attach the two 62” exercise bands to the far wall of the spa. Turn on the two swim jets and walk or run into jet stream.

Leg Streching and Strength Training

Attach an ankle band to your ankle and attach a 62” exercise band to any exercise anchor. Lift your leg to the side or back as the band provides tension.

2008 Inground Spa Owner’s Manual Page 37

LTR20081002, Rev. A

Appendix

Connecting the Exercise Equipment

The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do.

Page 38 2008 Inground Spa Owner’s Manual LTR20081002, Rev. A

Cal Spas™ Chemicals

Appendix

2008 Inground Spa Owner’s Manual Page 39

LTR20081002, Rev. A

C.A.I. Customer Service Department

1462 East Ninth Street

Pomona, CA 91766

Toll Free: 1-800-CAL-SPAS

Fax: 1-909-629-3890

www.calspas.com

LTR20081002, Rev. A

1/28/08

Cal Spas Inground Series Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Read This First!

Important Safety Instructions

Basic Spa Information

Preparing for Your New Spa

In-Ground Spa Installation Checklist

Planning the Best Location For Your Spa

In-Ground Spa Site Preparation

Electrical Requirements – US and Canada

Electrical Installation -- Europe

Installing the In-ground Shell

Equipment Pack Plumbing Connections

Plumbing Connections

Electrical and Electronic Connection

Pouring the Deck

Operating Your Spa

9800 Electronic Control Operation

Adjustable Jets

Diverter Knobs

Air Venturis

Removing and Reseating the Pillows

Spa Cover

Waterfalls

Cleaning and Maintaining Your Spa

Cleaning and Replacing the Filter

Cleaning the Cover, Shell and Pillows

Filling and Powering Up Your Portable Spa

Draining Your Spa

Winterizing (Cold Climate Draining)

Water Quality Maintenance

Before You Begin

Chemical Overview

Chemical Descriptions

Traditional Chemical Start Up

Bromine Clear Water Plan

Chlorine Clear Water Plan

Del Zone Eclipse Ozonator

Maintenance

Appendix

Replacement Parts

Keeping Fit with your Cal Spa

Cal Spas™ Chemicals