Cal-Royal M SERIES Installation Manual

Page 1
M SERIES
Heavy Duty Mortise Lock
INSTALLATION GUIDE
Inside Lever
1. Insert spindle into hub of lock case.
2. Place spring cage with arrows pointing in direction of lever rotation and mounting plate (spring-mount assembly) onto lock case and fasten into screws.
3. Cap inside rose over spring-mount assembly.
4. Insert inside spring into lever hole and tighten inside lever bushing with spanner wrench.
5. Insert turn piece assembly and fasten with screws.
Front Plate
1. Install outside front plate onto lockcase front and then fasten with screws.
Page 2
M SERIES
Heavy Duty Mortise Lock
Door Preparation
1. Align door preparation template on edge of door with applicable lines. Check door preparation chart and mark only holes for lock function being installed.
2. Mortise door edge according to measurements of installation template and drill proper holes for trims.
Strike preparation
1. Align strike template on jamb according to measurements of strike installation template. Bore 1” diameter holes into door edge, 1 1/8” deep. Recess 5/32” for t of strike and box.
2. Mortise jamb according to measurement of installation template. Then t strik and dust box into frame and secure into place with screws.
Outside lever
1. Place spring cage onto outside lever assembly with arrows pointing in direction of lever rotation. Insert spindle into hub of lock case.
2. Position outside lever assembly into post holes of lock case.
Lockcase Installation
1. Insert lockcase into mortise cut-out & fasten screws to door.
Installation Template
C
L
C
L
C
L
of Front Plate
of Lever
of Cylinder
Installation Template
C
L
of Front Plate
C
L
of Front Plate
Vertical Line of Lever
1-1/8” Depth
3 -3/4” Height
Page 3
M SERIES
Heavy Duty Mortise Lock
1-1/4” DIA
CYLINDER HOLE
3/4” DIA
B
THUMBTURN
HOLE
C
L
of Lock
C
C
of Lever
L
3/8” DIA
SERIES
LOCK
FUNCTION
NM8010 NM8050 NM8453
NM8070 NM8456 NM8080 NM8485 NM8466 NM8040 NM8473 NM8060 NM8170
M8465 M8462
M8460 M8464 M8463
LOCK CASE
MORTISE
C
L
1-1/4” DIA
CYLINDER HOLE
3/4” DIA
THUMBTURN
HOLE
C
of Lock
L
1” DIA1” DIA
LEVER HOLELEVER HOLE
C
of Lever
L
3/8” DIA
THRU HOLETHRU HOLE
DOOR PREPARATION CHART
CYLINDER
HOLE
OUTSIDE
THUMBTURN
HOLE
LEVER HOLE
CYLINDER
HOLE
INSIDE
THUMBTURN
HOLE
LEVER HOLE
ABCABC
AA
B
C
Page 4
M SERIES
Heavy Duty Mortise Lock
STRIKE TEMPLATE
1-1/4”
C
L
STRIKE
LOCK
C
L
1”
1-1/8”
DEEP
3/8”
4-7/8”
HEIGHT
1-5/8”
5/16”
DOOR FRAME
VIEW
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