Caloritech GX152, GX157, GX153, GX158, GX202 Installation And Operating Instructions Manual
...
MI182 REV.8 Page 1 of 2
MI182 REV.8 Page 1 of 2
CCI Thermal Technologies Inc. 2721 Plymouth Drive, Oakville, ON L6H 5R5 Tel. (905) 829-4422 Fax (905) 829-4430
www.ccithermal.com
ISO 9001:2000
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FOR
SERIES OK3 – INFRARED RADIANT HEATERS
FIRE/EXPLOSION HAZARD WARNING - During operation, take precautions to ensure that
combustible materials are always kept at a safe distance from the radiant energy. This heater is
not intended for use in hazardous areas where flammable vapours, gases or liquids or other
combustibles are present. Remember that objects placed under an infrared heater can take a while
to reach stabilized temperatures. If you are unsure of the suitability of the heater for the intended
application, check with the factory for recommendations. Failure to comply can result in personal
injury and/or property damage.
DESCRIPTION
1.0 The OK3 radiant heaters are suitable for comfort heating
use in non-hazardous areas protected from rain, snow or splashing,
where heating element temperatures in excess of 750°C(1382°F)
will not present the risk of fire or explosion. The heater does not
present a safety hazard when it is installed, operated and maintained
in accordance with these instructions.
2.0 The OK3 heater has two U-shaped metal sheath heating
elements factory interconnected in series or parallel depending on
voltage. Never change heaters which have been
factory series
connected to a parallel connection.
3.0 Minimum space clearances from combustibles, when
heaters are horizontally mounted and installed, as listed in Table 1
following.
Table 1
Min. Spacing
From nearest wall 600 mm (24”)
From the ceiling 300 mm (12”)
INSTALLATION
The system designer is responsible for
the safety of this equipment and
adequate back-up controls and safety
devices must be installed. Failure to
comply could result in personal injury
and/or property damage.
Heaters must be wired by qualified
personnel in compliance with local
codes.
5.0 Verify that the nameplate voltage and wattage are suitable
for use on the available electrical power supply. Do not connect
the heater to an electrical supply voltage other than shown on the
product label.
Insulation contamination or moisture
accumulation can cause fault to the
element sheath generating arcing and
releasing molten metal. Install proper
ground fault protection to prevent
personal injury and/or property
damage.
6.0 The connection box volume is 3100 cm³(190 in³).
7.0 Supply conductors to the heater must be suitable for
110°C(230°C). The ground wire from the supply shall be connected
to the grounding connection located in the connection box.
8.0 The connection box has eight dual knockouts, ½" or ¾"
and two dual knockouts ¾" or 1". The standard Type 1 enclosure
is suitable for dry, indoor locations only in non-corrosive
environments.
9.0 For short circuit protection, heaters must be installed with
proper fast acting fuses or breakers as close as possible to the
ratings indicated on the nameplates, in compliance with the local
electrical codes.
4.0 To facilitate mounting, the heater has four ¼"-20 mounting
holes located at each top corner of the housing. Either chain
mounting (use eye bolts) or bolting to a non-combustible sliding
support (slotted holes) is adequate provided that the spacing
instructions as given in 3.0 are followed. Chain mounting is preferred
since rigidly mounted heaters are susceptible to warping.
38 cm
[15”]
60 cm
[24”]
30 cm
[12”]
FIG. 1 – MOUNTING CLEARANCES
MI102 REV.7.01 Page 1 of 8
INSTALLATION AND OPERATING INSTRUCTIONS
INSTRUCTIONS D’INSTALLATION ET D’OPÉRATION
TYPE GX UNIT HEATERS
ISO 9001
AÉROTHERMES ULTRA-ROBUSTES MODÈLE GX
1.0 INITIAL INSPECTION
1.1 Upon receipt from the carrier, inspect the heater for concealed
damage and report any damage found to the shipping company
immediately.
1.2 Verify that the nameplate voltage, phase and wattage are as
ordered and are suitable for use on the electrical power supply
available. DO NOT CONNECT THE GX UNIT HEATER TO AN
ELECTRICAL SUPPLY VOLTAGE OTHER THAN THAT SHOWN
ON THE PRODUCT NAMEPLATE.
1.3 The GX unit heater is CSA approved for operation in
nonhazardous areas only. Ensure that no hazardous conditions
exist before energizing the heater.
2.0 MOUNTING METHODS
2.1 Install the heater not less than 13cm (5”) from the wall, 15cm
(6”) from the ceiling and 244cm (8’) from the oor or grade.
2.2 The GX unit heater is CSA approved to operate with vertical
down ow or horizontal air ow discharge.
2.3 Select the appropriate air discharge direction for the application.
If horizontal, refer to Fig. 1 or Fig. 2 and if vertical down ow, refer
to Fig. 3.
NOTE THE FOLLOWING:
2.3.1 The GX heater weighs approximately 130 lbs.(59 kg). The
building support must be sufciently strong to carry the weight.
2.3.2 All studs, bolts, nuts and other fasteners shall be secured
so that there is no possibility of loosening over prolonged periods.
These must be inspected at regular intervals and retightened when
necessary.
3.0 ELECTRICAL CONNECTIONS
3.1 Verify that the heater nameplate voltage and supply voltage
are the same (see paragraph 1.2).
3.2 Select the proper electrical conductor sizes. Conductor ratings
are listed in the electrical code.
3.3 Select a conduit style and conduit entrance tting suitable for
EEMAC 12 (dust tight and drip tight - indoor) applications. This is
important since contamination of the control cabinet interior could
signicantly reduce the operating life of the control components.
3.4 Remove the cabinet door to facilitate electrical access and
connection.
3.5 The control cabinet of the GX unit heater is constructed to
EEMAC 12 standards and as such, we are not permitted to supply
knockouts. After selection of the conductor and conduit entrance
sizes, punch the appropriate hole into the control cabinet. We
recommend the hatched area indicated in Fig. 4 be used for ease
of internal electrical connection.
3.6 The GX unit heater is completely prewired internally. Connect
the power conductors and any control conductors to the terminals
as illustrated on the wiring diagram fastened inside the control
cabinet door. Also refer to Fig. 5 for typical wiring.
1.0 INSPECTION INITIAL
1.1 Sur réception de votre marchandise via le transporteur, vériez
si l’appareil est endommagé et rapoortez immédiatement tout
dommage visible à la compagnie de transport.
1.2 Vériez les caractéristiques de la plaque signalétique. Les
caractéristiques: tension, phase, et puissance, doivent être
identiques à celles de votre commande d’achat. NE JAMAIS
RACCORDER UN APPAREIL À UNE SOURCE D’ALIMENTATION
DIFFÉRENTE DE CELLE MONTRÉE SUR LA PLAQUE
SIGNALÉTIQUE.
1.3 L’appareil GX est approuvé CSA pour utilisation dans des
endroits non-dangereux seulement. Assurez-vous qu’il n’y a
aucune condition de danger avant d’opérer l’appareil.
2.0 MÉTHODES DE MONTAGES
2.1 Ne pas installer la chaufferette à moins de 13cm (5”) du mur,
15cm (6”) du plafond et 244cm (8’) du plancher ou sol.
2.2 L’appareil GX est approuvé CSA pour opération à débit d’air
horizontal ou vertical.
2.3 Sélectionnez la direction appropriée pour l’application. Pour un
débit horizontal, voir Fig. 1 ou Fig. 2 et pour un débit vertical, voir Fig. 3.
INFORMATIONS IMPORTANTES:
2.3.1 L’appareil GX pèse approximativement 130 lbs.(59 kg).
Le support xé à la bâtisse doit être sufsamment robuste pour
soutenir un tel poids.
2.3.2 Tous les êcroux, rondelles, boulons devront être serrés
fermement an de ne pas se déserrés même sur de longues
périodes d’opération.
3.0 CONNEXIONS ÉLECTRIQUES
3.1 Vériez la tension d’alimentation et la tension indiquée sur la
plaque signalétique (voir paragraphe 1.2).
3.2 Utilisez les conducteurs électriques de calibre approprié (Code
Électrique Canadien).
3.3 Utilisez un conduit et un raccord électrique de type 12 (à
l’épreuve des poussères et égouttures - intérieur). Ceci est très
important, car toute inltration contaminante à l’intérieur du
panneau de contrôle pourrait réduire de façon très importante la
vie des composants.
3.4 Retriez la porte du boîtier de contrôle pour faciliter le
raccordement électrique.
3.5 Le boIitier de contrôle de l’appareil GX est fabriqué selon les
standards EEMAC 12. Aussi, il ne nous est pas permis d’y prévoir
des débouchures. Après la sélection du calibre des conduits et des
conducteurs, perforez un tour adéquat dans le boîtier de contrôle.
Nous recommandons l’endroit indiqué à la Fig. 4 pour faciliter le
raccordement électrique.
3.6 L’appareil GX est entièrement prélé en usine. Raccordez les
conducteurs d’alimentation et de contrôle aux borniers identiés.
Suivez les indications montrées au chéma de lerie situé sur la
face intérieure de la porte du cabinet de contrôle.
MI182 REV.8 Page 1 of 2
MI182 REV.8 Page 1 of 2
CCI Thermal Technologies Inc. 2721 Plymouth Drive, Oakville, ON L6H 5R5 Tel. (905) 829-4422 Fax (905) 829-4430
www.ccithermal.com
ISO 9001:2000
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FOR
SERIES OK3 – INFRARED RADIANT HEATERS
FIRE/EXPLOSION HAZARD WARNING - During operation, take precautions to ensure that
combustible materials are always kept at a safe distance from the radiant energy. This heater is
not intended for use in hazardous areas where flammable vapours, gases or liquids or other
combustibles are present. Remember that objects placed under an infrared heater can take a while
to reach stabilized temperatures. If you are unsure of the suitability of the heater for the intended
application, check with the factory for recommendations. Failure to comply can result in personal
injury and/or property damage.
DESCRIPTION
1.0 The OK3 radiant heaters are suitable for comfort heating
use in non-hazardous areas protected from rain, snow or splashing,
where heating element temperatures in excess of 750°C(1382°F)
will not present the risk of fire or explosion. The heater does not
present a safety hazard when it is installed, operated and maintained
in accordance with these instructions.
2.0 The OK3 heater has two U-shaped metal sheath heating
elements factory interconnected in series or parallel depending on
voltage. Never change heaters which have been
factory series
connected to a parallel connection.
3.0 Minimum space clearances from combustibles, when
heaters are horizontally mounted and installed, as listed in Table 1
following.
Table 1
Min. Spacing
From nearest wall 600 mm (24”)
From the ceiling 300 mm (12”)
INSTALLATION
The system designer is responsible for
the safety of this equipment and
adequate back-up controls and safety
devices must be installed. Failure to
comply could result in personal injury
and/or property damage.
Heaters must be wired by qualified
personnel in compliance with local
codes.
5.0 Verify that the nameplate voltage and wattage are suitable
for use on the available electrical power supply. Do not connect
the heater to an electrical supply voltage other than shown on the
product label.
Insulation contamination or moisture
accumulation can cause fault to the
element sheath generating arcing and
releasing molten metal. Install proper
ground fault protection to prevent
personal injury and/or property
damage.
6.0 The connection box volume is 3100 cm³(190 in³).
7.0 Supply conductors to the heater must be suitable for
110°C(230°C). The ground wire from the supply shall be connected
to the grounding connection located in the connection box.
8.0 The connection box has eight dual knockouts, ½" or ¾"
and two dual knockouts ¾" or 1". The standard Type 1 enclosure
is suitable for dry, indoor locations only in non-corrosive
environments.
9.0 For short circuit protection, heaters must be installed with
proper fast acting fuses or breakers as close as possible to the
ratings indicated on the nameplates, in compliance with the local
electrical codes.
4.0 To facilitate mounting, the heater has four ¼"-20 mounting
holes located at each top corner of the housing. Either chain
mounting (use eye bolts) or bolting to a non-combustible sliding
support (slotted holes) is adequate provided that the spacing
instructions as given in 3.0 are followed. Chain mounting is preferred
since rigidly mounted heaters are susceptible to warping.
38 cm
[15”]
60 cm
[24”]
30 cm
[12”]
FIG. 1 – MOUNTING CLEARANCES
MI102 REV.7.01 Page 2 of 8
3.7 MOTOR ROTATION - IMPORTANT. Three phase heaters are
supplied with motors of corresponding phase. The proper motor/fan
rotation, viewed from the rear of the heater is counter clockwise,
incorrect rotation of the fan will cause the heater to overheat and
cycle on the high limit. To reverse the fan rotation, interchange two
supply voltage conductors connected to lugs L1, L2.
3.8 The schematic wiring diagram in Fig. 5 illustrates the GX unit
heater with contactor, transformer and thermostat. Some of this
equipment is optional and may not be included with your GX heater.
4.0 TEMPERATURE CONTROL
4.1 BUILT-IN THERMOSTAT - heaters with a factory installed
thermostat have all other standard controls such as contactors,
and transformers factory installed and prewired.
4.2 THERMOSTAT KIT FAT-8A - (Field installed) Install the FAT-8A
thermostat kit in accordance with the instruction sheet provided.
4.3 REMOTE LINE VOLTAGE THERMOSTAT - A remote
thermostat rated to operate as a pilot duty, inductive device on
240V is required. For proper installation and wiring of the selected
thermostat, refer to the manufacturer’s instructions. CCI Thermal
Technologies can supply appropriate thermostats.
4.4 REMOTE LOW VOLTAGE THERMOSTATS - The GX heater
can be provided with a low voltage control internally wired for
remote connection to 24V thermostats. Ensure that this control
option is installed in the GX heater before energizing a low voltage
thermostat from the heater. For proper installation and wiring of the
selected thermostat, refer to the manufacturer’s instructions. CCI
Thermal Technologies can supply low voltage thermostats for use
with GX heaters.
5.0 “FAN ONLY” FEATURE (Summer Switch)
The “fan only” feature will allow the heater to cycle in a “heat”
mode dictated by the controlling thermostat, even though the fan is
operating continuously.
5.1 Terminals are provided for remote mount of a S.P.S.T. “fan only”
switch, rated 240V 60Hz. A jumper across terminals “T2” and “T3”
is installed at the factory, and must be removed and substituted
with the remote switch leads if this feature is to be available. See
Fig. 5.
5.2 A “fan only” switch may be factory installed (optional extra)
directly in the heater.
6.0 FAN DELAY
All GX unit heaters incorporate a fan delay feature in both the “ON”
and “OFF” cycles. This is a desirable feature allowing the heater
to come to temperature before the fan operates (no cold blasts)
and to cool down in the “OFF” cycle (longer life for the control
components and motor). Delay “ON” is 20-50 seconds and delay
“OFF” is 20-70 seconds.
7.0 REMOTE ENERGY MANAGEMENT CONTROL
Remote energy management control is standard on 40 and 50kW
units. Internal power to contactor coil C2 may be interrupted and
controlled remotely by removing the jumper between terminals
“T2” and “T3”, and then connecting a passive contactor in its place.
A closed contact will allow 100% heating capacity and an open
contact will allow 50% heating capacity. See schematic wiring
diagram Fig. 5.
3.7 ROTATION DU MOTEUR - IMPORTANT. Sur tous les appareils
triphasés, les moteurs sont également triphasés. Vue de l’arrière
de l’appareil, la rotation normale de l’éventail est dans le sens
anti-horaire. Une rotation inversée entrainera l’arrêt de l’appareil
par la haute-limite. Pour corriger la rotation, interchangez deux ls
d’alimentation sur les cosses L1, L2.
3.8 Le schéme de la Fig. 5 illustre un appareil GX muni d’un
contacteur, transformateur et thermostat. Cet équipement est
facultatif et peut ne pas être inclus dans votre appareil.
4.0 CONTRÔLE DE TEMPÉRATURE
4.1 THERMOSTAT INTÉGRÉ - Les appareils avec thermostat
intégré possède tous les autres contrôles tels que contacteur et
transformateur et sont prélés en usine.
4.2 TROUSSE DE THERMOSTAT FAT -8A - (Pour installation
en chantier) Installez le thermostat FAT-8A selon les instructions
fournies avec cette trousse.
4.3 THERMOSTAT À TENSION SECTEUR À DISTANCE - Un
thermostat à distance, adéquat pour circuit de commande et appareil
inductif à 240V ets requis. Voir les instructions du manufacturier
pour une installation adéquate. CCI Thermal Technologies
possède en magasin une gamme variée de thermostats.
4.4 THERMOSTAT À BASSE TENSION À DISTANCE - L’appareil
GX peut intégré les contrôles requis pour le raccordement à
distance d’un thermostat à 24V. Assurez-vous que ce dispositif
facultatif est intégré à l’appareil GX avant d’opérer un thermostat
à basse tension à partir de l’appareil. Voir les instructions du
manufacturier pour une installation adéquate. CCI Thermal
Technologies possèdent une gamme variée de thermostats à
basse tension.
5.0 COMMANDE DU VENTILATEUR (Interrupteur Estival)
Cette caractéristique permet à l’appareil de répondre à l’appel de
chauffage, même si l’éventail est en opération continue.
5.1 Un bornier est prévu pour l’installation à distance d’un
interrupteur du ventilateur (U.P.U.D.), 240V 60Hz. Un cavalier
est instalé en usine entre les bornes T2 et T3, lequel sera
enlevé et substitué par les ls de l’interrupteur à distance si cette
caractéristique doit être disponible. Voir Fig. 5.
5.2 Un interrupteur du ventilateur est disponible pour l’installation
intégrée en usine (facultatif moyennant un suppliment).
6.0 COMMANDE À RETARDEMENT DU VENTILATEUR
Tous les appareils GX sont munis d’une commande à retardement
du ventilateur pour la mise en marche et l’arrêt. Cette caractéristique
unique évite la projection d’air froid au démarrage et la surchauffe
à l’arrêt, d’où une meilleure durabilité des composants de contrôles
et du moteur. Le délai de mise en “marche” est de 20-50 secondes
et le délai “d’arrêt” est de 20-70 secondes.
7.0 RÉGUALTEUR CENTRAL D’ÉNERGIE À DISTANCE
Des borniers intégrés à tous les appareils de 40 et 50kW permettent
d’interrompre la puissance au contacteur C2. En enlevant le
cavalier T2, T3 à bobine du contacteur C2 et en le substituant par
un contact passif, vous réduirez do 50% la capacité de l’appareil
selon le signal de la position ouverte ou fermée commandée par le
régulateur central d’énergie à distance. Voir schéma Fig. 5.
MI182 REV.8 Page 1 of 2
MI182 REV.8 Page 1 of 2
CCI Thermal Technologies Inc. 2721 Plymouth Drive, Oakville, ON L6H 5R5 Tel. (905) 829-4422 Fax (905) 829-4430
www.ccithermal.com
ISO 9001:2000
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FOR
SERIES OK3 – INFRARED RADIANT HEATERS
FIRE/EXPLOSION HAZARD WARNING - During operation, take precautions to ensure that
combustible materials are always kept at a safe distance from the radiant energy. This heater is
not intended for use in hazardous areas where flammable vapours, gases or liquids or other
combustibles are present. Remember that objects placed under an infrared heater can take a while
to reach stabilized temperatures. If you are unsure of the suitability of the heater for the intended
application, check with the factory for recommendations. Failure to comply can result in personal
injury and/or property damage.
DESCRIPTION
1.0 The OK3 radiant heaters are suitable for comfort heating
use in non-hazardous areas protected from rain, snow or splashing,
where heating element temperatures in excess of 750°C(1382°F)
will not present the risk of fire or explosion. The heater does not
present a safety hazard when it is installed, operated and maintained
in accordance with these instructions.
2.0 The OK3 heater has two U-shaped metal sheath heating
elements factory interconnected in series or parallel depending on
voltage. Never change heaters which have been
factory series
connected to a parallel connection.
3.0 Minimum space clearances from combustibles, when
heaters are horizontally mounted and installed, as listed in Table 1
following.
Table 1
Min. Spacing
From nearest wall 600 mm (24”)
From the ceiling 300 mm (12”)
INSTALLATION
The system designer is responsible for
the safety of this equipment and
adequate back-up controls and safety
devices must be installed. Failure to
comply could result in personal injury
and/or property damage.
Heaters must be wired by qualified
personnel in compliance with local
codes.
5.0 Verify that the nameplate voltage and wattage are suitable
for use on the available electrical power supply. Do not connect
the heater to an electrical supply voltage other than shown on the
product label.
Insulation contamination or moisture
accumulation can cause fault to the
element sheath generating arcing and
releasing molten metal. Install proper
ground fault protection to prevent
personal injury and/or property
damage.
6.0 The connection box volume is 3100 cm³(190 in³).
7.0 Supply conductors to the heater must be suitable for
110°C(230°C). The ground wire from the supply shall be connected
to the grounding connection located in the connection box.
8.0 The connection box has eight dual knockouts, ½" or ¾"
and two dual knockouts ¾" or 1". The standard Type 1 enclosure
is suitable for dry, indoor locations only in non-corrosive
environments.
9.0 For short circuit protection, heaters must be installed with
proper fast acting fuses or breakers as close as possible to the
ratings indicated on the nameplates, in compliance with the local
electrical codes.
4.0 To facilitate mounting, the heater has four ¼"-20 mounting
holes located at each top corner of the housing. Either chain
mounting (use eye bolts) or bolting to a non-combustible sliding
support (slotted holes) is adequate provided that the spacing
instructions as given in 3.0 are followed. Chain mounting is preferred
since rigidly mounted heaters are susceptible to warping.
38 cm
[15”]
60 cm
[24”]
30 cm
[12”]
FIG. 1 – MOUNTING CLEARANCES
MI102 REV.7.01 Page 3 of 8
8.0 NORMAL SEQUENCE OF OPERATION
8.1 The heater must be properly mounted and wired in accordance
with these instructions, terminal cabinet door closed and secure,
fan blade free, and no obstructions to air inlet or outlet areas.
8.2 Energize the heater at the rated supply voltage.
8.3 Assuming the thermostat is calling for heat OR the thermostat
is turned to a higher temperature than ambient:
8.3.1 The main contactor(s) will energize the elements.
8.3.2 The fan motor will not start immediately.
8.3.3 After a delay of 20-50 seconds, the fan contactor will operate
and the fan will start. See paragraph 3.6 for proper fan rotation.
8.4 After the ambient temperature rises to the operating point of
the thermostat, the thermostat contact will open.
8.4.1 The main contactor(s) will de-energize the elements.
8.4.2 The fan motor will continue to operate, purging the residual
heat from the elements.
8.4.3 After a delay of 20-70 seconds, the fan contactor will open
and the fan will stop.
8.5 The cycle described in 8.3 will repeat.
9.0 MAINTENANCE
The GX unit heater is constructed to operate in tough industrial
applications with a minimum of maintenance.
However, some routine maintenance is recommended to extend
the life of the heater and its components. Always disconnect the
electrical source before performing any maintenance.
9.1 TERMINAL ENCLOSURE - At periodic intervals, of not
more than one year, open the terminal enclosure to inspect for
cleanliness and dampness. Vacuum any dust and wipe up any
moisture. Check all electrical connections and tighten if necessary.
9.2 CONTACTOR(S) - Inspect the contacts carefully and replace
the contactor(s) if excessive wear is becoming evident. Contacts
which are not pitted can be cleaned using a ne grade sandpaper
or emery cloth.
9.3 MOTOR - The motor supplied is rated at 1/3 HP with totally
enclosed construction and sealed ball bearings. These motors are
“permanently” lubricated by the manufacturer. Internal thermal
protection is provided to eliminate motor overheating. Check all
motor mounts and tighten if necessary.
9.4 FAN BLADE - Visually inspect the fan blade to ensure accidental
damage has not occurred. If bent or damaged, a factory balanced
blade should be installed so that the rated air ow is maintained. A
damaged fan blade may not deliver the required air ow over the
elements, resulting in short cycling of the internal contactors by the
high limit control. This condition will signicantly shorten the life of
the contactors. Check to ensure the fan blade is tightly fastened to
the motor shaft.
9.5 HEATER PAINT FINISH - The GX unit heater is nished with
an epoxy paint to provide maximum resistance to corrosion due
to airborne contaminants. We recommend the cabinet be wiped
down periodically using a mild detergent.
8.0 SÉQUENCE NORMALE D’OPÉRATION
8.1 L’appareil doit être installé et raccordé selon les normes
recommandées pour ce type d’appareil, i.e. Porte du boîtier de
contrôle fermée et verrouillée, aucune obstruction à l’entrée et à la
sortie de l’air, et l’éventail non obstrué.
8.2 Mettez l’appareil sous tension (voir la plaque signalétique pour
tension d’opération).
8.3 En assumant que le thermostat ets en position de demande
ou que le point de consigne est plus élevé que la température
ambiante:
8.3.1 Le(s) contacteur(s) principal actionne l’opération des
éléments chauffants.
8.3.2 Le ventilateur ne partira pas immédiatement.
8.3.3 Après un délai de 20-50 secondes, le ventilateur se mettra
en marche. Voir paragraphe 3.6 pour la rotation adéquate du
ventilateur.
8.4 Dès que la température ambiante atteindra le point de consigne
du thermostat, les contacts de celui-ci s’ouvrent.
8.4.1 Le contacteur principal coupe l’opération des éléments
chauffants.
8.4.2 Le ventilateur continue de tourner jusqu’à ce que la chaleur
résiduelle de l’appareil est évacuée.
8.4.3 Après un délai de 20-70 secondes, le ventilateur s’arrêtera.
8.5 Le cycle décrit au paragraphe 8.3 reprendra.
9.0 ENTRETIEN
L’appareil GX est conçu et fabriqué pour les applications
industrielles robustes exigeant une maintenance minime.
Cependant, une maintenance routinière est recommandée
an d’accroître la durabilité de l’appareil et de ses composants.
Débranchez toujours l’appareil avant de procéder à l’entretien.
9.1 BOÎTIER DE CONTRÔLE - À intervalles réguliers, au moins
une fois par année, ouvrez le boîtler de contrôle pour vous assurer
de la propreté et de l’étanchiété. Débarrassez de toutes poussières
et asséchez si nécessaire. Vériez également la fermeté des
connexions électriques.
9.2 CONTACTEUR(S) - Vériez les contacts soigneusement et
remplacez s’il y á usure excessive. Sinon, nettoyez les contacts en
utllisant un papier sablé n ou linge d’émeri.
9.3 MOTEUR - Moteur de 1/3 C.V., Totalement fermé avec
roulement à billes, lubrication permanente par le manufacturier et
protection thermique intégrale. Vériez les points de montage et
reserrez si nécessaire.
9.4 ÉVENTAIL - Procédez à une inspection visuelle et assurez
vous que les palles ne sont pas endommagées. Si elles sont pliées
ou endommagées, remplacez par un nouvel éventail balancé
en usine an d’obtenir le débit d’air spécique de l’appareil. Un
éventail endommagé peut entrainer une surchauffe de l’appareil
et un cyclage répétitif de la protection haute-limite. Ce cyclage
provoquera l’usure prématurée des contacteurs. Assurez-vous
que l’éventail est ancré solidement à l’arbre du moteur.
9.5 FINI EXTÉRIEUR DE L’APPAREIL - L’appareil GX est
recouvert d’un ni “epoxy” pour vous assurer une plus grande
résistance à la corrosion due aux contaminants de l’air. Essuyez
le cabinet de l’appareil avec un détergent doux annuellement.
MI102 REV.7 Page 4 of 6
TM
RENEWAL PARTS LIST / PIÈCES DE RECHANGE
Parts common to all GX heaters/ Piéce communes à tous les appareil GX
MI182 REV.8 Page 1 of 2
MI102 REV.7.01 Page 4 of 8
DESCRIPTION DÉCRIPTION
Fan Guard / Motor Mount rotecteur Éventail / Montage
sur le Moteur
PART NO.
NO. DE PIÈCE
C11080-01 1
Q/HTR.
QTÉ./APPAREIL
Louvres Volet Directionnel B12352-02 7
Control Door Porte de Cabinet de Contrôle B11082-01 1
Thermostat Thermostat B11031-02 1
Fan Delay Relay Relais / Délais D’Éventail B11043-02 1
Hi-Limit Haute-Limite B11035-03 1
Knob Bouton du Thermostat B11037-01 1
Specic parts based on heater catalog number / Pièce communes à tous les appareil GX
50VA TRANSFORMER (240V
CAT NO.
VOLTS/
PHASE
ELEMENT
ÉLÉMENT
MOTOR
MOTEUR
SECONDARY)
TRANSFORMATEUR 50 VA
(SECONDAIRE 240V)
GX152
GX153
GX157
GX158
GX202
GX203
GX207
GX208
GX252
GX253
GX257
GX258
GX307
GX308
GX407
GX408
GX507
GX508
208/3
240/1
480/3
600/3
208/3
240/1
480/3
600/3
208/3
240/1
480/3
600/3
480/3
600/3
480/3
600/3
480/3
600/3
(3 Required/Requis)
KXF10008-25
KXF10008-26
KXF10009-27
KXF10008-28
(3 Required/Requis)
KXF10008-29
KXF10008-30
KXF10009-31
KXF10008-32
(3 Required/Requis)
KXF10008-29
KXF10008-30
KXF10009-31
KXF10008-32
(3 Required/Requis)
KXF10008-31
KXF1000-38
(6 Required/Requis)
KXF10008-31
KXF1000-38
(6 Required/Requis)
KXF10008-35
KXF1000-36
Check Factory/Vèriez auprès de
Check Factory/Vèriez auprès de
Check Factory/Vèriez auprès de
B11085-01
l’usine
B11085-03
B11085-04
B11085-01
l’usine
B11085-03
B11085-04
B11085-01
l’usine
B11085-03
B11085-04
B11085-03
B11085-04
B11085-03
B11085-04
B11085-03
B11085-04
NONE/AUCUN
NONE/AUCUN
B11033-04
B11033-05
NONE/AUCUN
NONE/AUCUN
B11033-04
B11033-05
NONE/AUCUN
NONE/AUCUN
B11033-04
B11033-05
B11033-04
B11033-05
B11033-04
B11033-05
B11033-04
B11033-05
NOTE: Above catalogue numbers are for basic units without controls. Units with built-in contactors and/or thermostats use identitical omponents.
NOTE: Les numéros de catalogue représentent les appareils sans contrôles. Pours les appareils comprenenant des contacteurs et/ou des thermostats intégrés, utilisez les
composants identiques.
(C) CONTACTOR (240V
COIL)
(C) CONTACTEUR (BO-
BINE 240V)
(1 Required/Requis)
C11055-02
Check Factory/Vériez auprès
de l’usine
C11055-01
C11055-01
(1 Required/Requis)
C11055-02
Check Factory/Vériez auprès
de l’usine
C11055-01
C11055-01
(1 Required/Requis)
C11055-02
Check Factory/Vériez auprès
de l’usine
C11055-01
C11055-01
(1 Required/Requis)
C11055-01
C11055-01
(2 Required/Requis)
C11055-01
C11055-01
(2 Required/Requis)
C11055-01
C11055-01
FANBLADE
ÉVENTAIL
C11028-09
C11028-09
C11028-09
C11028-10
C11028-10
C11028-10
MI182 REV.8 Page 1 of 2
CCI Thermal Technologies Inc. 2721 Plymouth Drive, Oakville, ON L6H 5R5 Tel. (905) 829-4422 Fax (905) 829-4430
www.ccithermal.com
ISO 9001:2000
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FOR
SERIES OK3 – INFRARED RADIANT HEATERS
FIRE/EXPLOSION HAZARD WARNING - During operation, take precautions to ensure that
combustible materials are always kept at a safe distance from the radiant energy. This heater is
not intended for use in hazardous areas where flammable vapours, gases or liquids or other
combustibles are present. Remember that objects placed under an infrared heater can take a while
to reach stabilized temperatures. If you are unsure of the suitability of the heater for the intended
application, check with the factory for recommendations. Failure to comply can result in personal
injury and/or property damage.
DESCRIPTION
1.0 The OK3 radiant heaters are suitable for comfort heating
use in non-hazardous areas protected from rain, snow or splashing,
where heating element temperatures in excess of 750°C(1382°F)
will not present the risk of fire or explosion. The heater does not
present a safety hazard when it is installed, operated and maintained
in accordance with these instructions.
2.0 The OK3 heater has two U-shaped metal sheath heating
elements factory interconnected in series or parallel depending on
voltage. Never change heaters which have been
factory series
connected to a parallel connection.
3.0 Minimum space clearances from combustibles, when
heaters are horizontally mounted and installed, as listed in Table 1
following.
Table 1
Min. Spacing
From nearest wall 600 mm (24”)
From the ceiling 300 mm (12”)
INSTALLATION
The system designer is responsible for
the safety of this equipment and
adequate back-up controls and safety
devices must be installed. Failure to
comply could result in personal injury
and/or property damage.
Heaters must be wired by qualified
personnel in compliance with local
codes.
5.0 Verify that the nameplate voltage and wattage are suitable
for use on the available electrical power supply. Do not connect
the heater to an electrical supply voltage other than shown on the
product label.
Insulation contamination or moisture
accumulation can cause fault to the
element sheath generating arcing and
releasing molten metal. Install proper
ground fault protection to prevent
personal injury and/or property
damage.
6.0 The connection box volume is 3100 cm³(190 in³).
7.0 Supply conductors to the heater must be suitable for
110°C(230°C). The ground wire from the supply shall be connected
to the grounding connection located in the connection box.
8.0 The connection box has eight dual knockouts, ½" or ¾"
and two dual knockouts ¾" or 1". The standard Type 1 enclosure
is suitable for dry, indoor locations only in non-corrosive
environments.
9.0 For short circuit protection, heaters must be installed with
proper fast acting fuses or breakers as close as possible to the
ratings indicated on the nameplates, in compliance with the local
electrical codes.
4.0 To facilitate mounting, the heater has four ¼"-20 mounting
holes located at each top corner of the housing. Either chain
mounting (use eye bolts) or bolting to a non-combustible sliding
support (slotted holes) is adequate provided that the spacing
instructions as given in 3.0 are followed. Chain mounting is preferred
since rigidly mounted heaters are susceptible to warping.
38 cm
[15”]
60 cm
[24”]
30 cm
[12”]
FIG. 1 – MOUNTING CLEARANCES
MI102 REV.7 Page 5 of 6
FIG. 5 SCHEMATIC WIRING DIAGRAM FOR STANDARD GX HEATER
TM
SCHÉMA DE FILAGE POUR AEROTHERME GX STANDARD
FIG. 5A - 480 AND 600 VOLT WITH CONTROLS
480 ET 600 VOLT AVEC CONTRÔLES INCORPORÉS
MI182 REV.8 Page 1 of 2
MI102 REV.7.01 Page 5 of 8
FIG. 5B - 480 AND 600 VOLT WITHOUT CONTROLS
480 ET 600 VOLT SANS CONTRÔLES
FIG. 5C - 208 VOLT WITHOUT CONTROLS
208 VOLT SANS CONTRÔLES
FIG. 5D - 208 VOLT WITH CONTROLS
208 VOLT AVEC CONTRÔLES INCORPORÉS
MI182 REV.8 Page 1 of 2
MI182 REV.8 Page 1 of 2
CCI Thermal Technologies Inc. 2721 Plymouth Drive, Oakville, ON L6H 5R5 Tel. (905) 829-4422 Fax (905) 829-4430
www.ccithermal.com
ISO 9001:2000
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FOR
SERIES OK3 – INFRARED RADIANT HEATERS
FIRE/EXPLOSION HAZARD WARNING - During operation, take precautions to ensure that
combustible materials are always kept at a safe distance from the radiant energy. This heater is
not intended for use in hazardous areas where flammable vapours, gases or liquids or other
combustibles are present. Remember that objects placed under an infrared heater can take a while
to reach stabilized temperatures. If you are unsure of the suitability of the heater for the intended
application, check with the factory for recommendations. Failure to comply can result in personal
injury and/or property damage.
DESCRIPTION
1.0 The OK3 radiant heaters are suitable for comfort heating
use in non-hazardous areas protected from rain, snow or splashing,
where heating element temperatures in excess of 750°C(1382°F)
will not present the risk of fire or explosion. The heater does not
present a safety hazard when it is installed, operated and maintained
in accordance with these instructions.
2.0 The OK3 heater has two U-shaped metal sheath heating
elements factory interconnected in series or parallel depending on
voltage. Never change heaters which have been
factory series
connected to a parallel connection.
3.0 Minimum space clearances from combustibles, when
heaters are horizontally mounted and installed, as listed in Table 1
following.
Table 1
Min. Spacing
From nearest wall 600 mm (24”)
From the ceiling 300 mm (12”)
INSTALLATION
The system designer is responsible for
the safety of this equipment and
adequate back-up controls and safety
devices must be installed. Failure to
comply could result in personal injury
and/or property damage.
Heaters must be wired by qualified
personnel in compliance with local
codes.
5.0 Verify that the nameplate voltage and wattage are suitable
for use on the available electrical power supply. Do not connect
the heater to an electrical supply voltage other than shown on the
product label.
Insulation contamination or moisture
accumulation can cause fault to the
element sheath generating arcing and
releasing molten metal. Install proper
ground fault protection to prevent
personal injury and/or property
damage.
6.0 The connection box volume is 3100 cm³(190 in³).
7.0 Supply conductors to the heater must be suitable for
110°C(230°C). The ground wire from the supply shall be connected
to the grounding connection located in the connection box.
8.0 The connection box has eight dual knockouts, ½" or ¾"
and two dual knockouts ¾" or 1". The standard Type 1 enclosure
is suitable for dry, indoor locations only in non-corrosive
environments.
9.0 For short circuit protection, heaters must be installed with
proper fast acting fuses or breakers as close as possible to the
ratings indicated on the nameplates, in compliance with the local
electrical codes.
4.0 To facilitate mounting, the heater has four ¼"-20 mounting
holes located at each top corner of the housing. Either chain
mounting (use eye bolts) or bolting to a non-combustible sliding
support (slotted holes) is adequate provided that the spacing
instructions as given in 3.0 are followed. Chain mounting is preferred
since rigidly mounted heaters are susceptible to warping.
38 cm
[15”]
60 cm
[24”]
30 cm
[12”]
FIG. 1 – MOUNTING CLEARANCES
MI102 REV.7 Page 6 of 6
TM
MI102 REV.7.01 Page 6 of 8
FIG. 5E - 208 OR 240 VOLT SINGLE PHASE WITHOUT CONTROLS
208 OU 240 VOLT MONOPHASÉ SANS CONTRÔLES
FIG. 5F - 208 OR 240 VOLT SINGLE PHASE WITH CONTROLS
208 OU 240 VOLT MONOPHASÉ AVEC CONTRÔLES INCORPORÉS
2721 Plymouth Drive, Oakville, Ontario, Canada L6H R5R
Phone: (905) 829-4422 Fax: (905) 829-4430
PLEASE ADHERE TO INSTRUCTIONS PUBLISHED IN THIS MANUAL.
Failure to do so may be dangerous and may void certain provisions of your warranty.
For further assistance, please call:
Oakville: 1-800-410-3131
(U.S.A. and Canada)
Please have model and serial numbers available before calling.
WARRANTY: Under normal use the Company
warrants to the purchaser that defects in material or
workmanship will be repaired or replaced
without charge for a period of 18 months from
date of shipment, or 12 months from the start date of
product was purchased for authorized repair or
replacement within the terms of this warranty.
Subject to State or Provincial law to the contrary, the
Company will not be responsible for any expense for
installation, removal from service, transportation, or
damages of any type whatsoever, including damages
arising from lack of use, business interruptions, or
incidental or consequential damages.
The Company cannot anticipate or control the
conditions of product usage and therefore
accepts no responsibility for the safe application and
suitability of its products when used alone or in
combination with other products. Tests for the safe
application and suitability of the products are the sole
responsibility of the user.
This warranty will be void if, in the judgment of the
Company, the damage, failure or defect is the result of:
• vibration, radiation, erosion, corrosion, process
contamination, abnormal process conditions,
temperature and pressures, unusual surges or
pulsation, fouling, ordinary wear and tear, lack of
maintenance, incorrectly applied utilities such as
voltage, air, gas, water, and others or any
combination of the aforementioned causes not
• any act or omission by the Purchaser, its agents,
servants or independent contractors which for
greater certainty, but not so as to limit the generality
of the foregoing, includes physical, chemical or
mechanical abuse, accident, improper
installation of the product, improper storage and
handling of the product, improper application or the
misalignment of parts.
manufacturing defects apparent within 30 days from
the date of installation.
The Company neither assumes nor
authorizes any person to assume for it any other
obligation or liability in connection with the product(s).
The Purchaser agrees that all warranty work required
after the initial commissioning of the product will be
provided only if the Company has been paid by the
Purchaser in full accordance with the terms and
conditions of the contract.
The Purchaser agrees that the Company makes
no warranty or guarantee, express, implied or
statutory, (INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE) written or oral, of
the Article or incidental labour, except as is expressed
or contained in the agreement herein.
LIABILITY: Technical data contained in the catalog or
on the website is subject to change without notice. The
Company reserves the right to make dimensional and
other design changes as required. The Purchaser
acknowledges the Company shall not be obligated
to modify those articles manufactured before the
formulation of the changes in design or improvements
of the products by the Company.
The Company shall not be liable to compensate or
indemnify the Purchaser, end user or any other party
against any actions, claims, liabilities, injury, loss, loss
of use, loss of business, damages, indirect or conse-
es (including legal expenses), costs, obligations and
causes of action of any kind arising wholly or partly
from negligence or omission of the user or the misuse, incorrect application, unsafe application, incorrect storage and handling, incorrect installation, lack
of maintenance, improper maintenance or improper
operation of products furnished by the Company.
Edmonton
1-800-661-8529
(780) 466-3178
F 780-468-5904
Oakville
1-800-410-3131
(905) 829-4422
F 905-829-4430
Orillia
1-877-325-3473
(705) 325-3473
F 705-325-2106
Greensburg
1-800-473-2402
(812) 663-4141
F 812-663-4202
Houston
1-855-219-2101
(281) 506-2310
F 281-506-2316
Denver
1-855-244-3128
(303) 979-7339
F 303-979-7350
MC
Chauffage électrique sur demande
2721 Plymouth Drive, Oakville, Ontario, Canada L6H R5R
Téléphone: 1 905 829-4422 Télécopie: 1 905 829-4430
VEUILLEZ VOUS CONFORMER AUX INSTRUCTIONS CONTENUES DANS CE MANUEL.
Tout manquement à ces dernières pourrait s’avérer dangereux et invalider certaines
dispositions de votre garantie. Pour obtenir une aide supplémentaire, veuillez appeler
Oakville: 1 800 410-3131
(États-Unis et Canada)
Merci de préparer vos numéros de modèle et de série avant d’appeler.
GARANTIE : Dans des conditions normales d’utilisation, la Société
garantit à l’acheteur que les produits ayant des défauts
matériels ou de fabrication seront réparés ou remplacés
sans fraispour une période de 18 mois à compter de la date
d’expédition ou de 12 mois à partir de la date de début de
fonctionnement, selon la date qui arrive à expiration la
première. Toute réclamation dans le cadre de la garantie doit
être adressée à l’agence commerciale dans laquelle le
produit a été acheté afin d’obtenir une réparation ou un
remplacement selon les termes de cette garantie.
Nonobstant toute loi fédérale ou provinciale au contraire, la
Société ne pourra être tenue pour responsable des frais
encourus pour l’installation, le retrait du service, le transport
ou les dommages de quelque nature que ce soit, y compris
les dommages résultant d’un manque d’utilisation,
d’interruptions d’activité ou de dommages directs ou
indirects.
La Société ne peut anticiper ou contrôler les conditions
d’utilisation du produit et, par conséquent, décline toute
responsabilité quant à l’application et l’adaptation en toute
sécurité de ses produits lors de leur utilisation seuls ou en
combinaison avec d’autres produits. Il est de la seule
responsabilité de l’utilisateur d’effectuer des tests pour
vérifier l’application et l’adaptation en toute sécurité des
produits.
Cette garantie sera nulle si, à l’appréciation de la Société, le
dommage, la panne ou le défaut a été causé par :
•des vibrations, des radiations, de l’érosion, de la
corrosion, une contamination du processus, des
conditions opératoires anormales, la tem
pression, une poussée ou une pulsation anormale,
l’encrassement, une usure no
d’entretien, des services appliqués de manière
inappropriée tels que le voltage, l’air, le gaz, l’eau et
autres, ou toute combinaison des causes
susmentionnées non autorisées par les conditions de
régime; ou
•tout acte ou omission de la part de l’Acheteur , ses
agents, employés ou entrepreneur indépendant,
comprenant, pour une plus grande précision, mais pas
au point de limiter la généralité de ce qui précède, une
mauvaise utilisation physique, chimique ou mécanique,
un accident, une mauvaise installation du produit, de
mauvaises conditions de stockage ou de manipulation
du produit, une application inappropriée ou un défaut
d’alignement des pièces.
Edmonton
Siège social
1 800 661-8529
780 466-3178
Oakville
1 800 410-3131
905 829-4422
Téléc.: 905 829-4430
pérature et la
rmale, un manque
Orillia
1 877 325-3473
705 325-3473
Téléc.: 705 325-2106
Téléc.: 780 468-5904
Aucune garantie ne s’applique à la finition de peinture, excepté
dans le cas de défauts de fabrication apparen ts dans les
30 jours à compter de la date d’installation.
La Société n’assume ni n’autorise aucune personne à
assumer en son nom toute autre obligation ou responsabilité
en rapport avec le/les produit(s).
L’Acheteur accepte que tout travail relatif à la garantie, exigé
après la mise en service initiale du produit soit fourni
uniquement si la Société a été payée par l’Acheteur en
pleine conformité avec les conditions générales du contrat.
L’Acheteur accepte que la Société ne fournisse aucune
garantie, expresse, implicite ou légale (Y COMPRIS TOUTE
GARANTIE DE QUALITÉ MARCHANDE OU DE
CONVENANCE À DES FINS PARTICULIÈRES), écrite ou
orale, du produit ou de la main -d’œuvre indirecte, à
l’exception des dispositions exprimées ou contenu
présent accord.
RESPONSABILITÉ : Les données techniques contenues
dans le catalogue ou su
modification sans préavis. La Société se réserve le droit
d’apporter des modifications par rapport aux dimensions ou
à la conception si nécessaire. L’Acheteur reconnaît que la
Société ne sera pas dans l’obligation de modifier ces articles
manufacturés avant la formulation des modifications de
conception ou des améliorations apportées aux produits par
la Société.
La Société ne sera pas tenue de dédommage r ou
d’indemniser l’Acheteur, l’utilisateur final ou toute autre partie
pour les actions, les réclamations, les responsabilités, les
préjudices, les sinistres, la perte d’usage, la perte d’activité,
les dommages, les dommages indirects ou consécutifs, les
demandes, les sanctions, les amendes, les dépenses (y
compris les dépenses légales), les pertes, les obligations et
les conséquences d’une action de quelque nature que ce
soit découlant entièrement ou en partie de la négligence ou
de l’omission de l’utilisateur ou de la mauvaise utilisation, de
la mauvaise application, de l’utilisation dangereuse, de
mauvaises conditions de stockage ou de manipulation, de la
mauvaise installation, du manque d’entretien, du mauvais
entretien ou de la mauvaise opération des produits fournis
par la Société.
Greensburg
1 800 473-2402
812 663-4141
Téléc.: 812 663-4202
r le site Web sont sujettes à
Houston
1-855-219-2101
281 506-2310
Téléc.: 281-506-2316
es dans le
Denver
(303) 979-7339
Téléc.: 303-979-7350
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