California Air Tools 60040DCADC Owners Manual

Page 1
ULTRA QUIET, ULTRA DRy & OIL FREE
AIR COMPRESSOR
OwnER'S MAnUAL
CALIFORnIA AIR TOOLS
60040DCADC
4.0 HP
60 gALLOn
220 vOLTS 60 HERTz
&
AUTOMATIC DRAIn vA LvE
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Page 2
AIR COMPRESSOR
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DANGERDANGER
There is a danger of electric shock.There is a danger of electric shock.
Use only undamaged electrical cords.Use only undamaged electrical cords.
DO NOT touch bare wires or receptacles.DO NOT touch bare wires or receptacles.
DO NOT operate air compressor in wet weather or in wet DO NOT operate air compressor in wet weather or in wet conditions.conditions.
DO NOT touch air compressor or cords if hands or feet are DO NOT touch air compressor or cords if hands or feet are wet.wet.
Ensure that all cords are free of damage before connecting Ensure that all cords are free of damage before connecting to the power supply.to the power supply.
Ensure that you have a sucient electrical supply for Ensure that you have a sucient electrical supply for supporting the requirements of the motor.supporting the requirements of the motor.
Improper installation of the grounding plug is able to result Improper installation of the grounding plug is able to result in a risk of electric shock. When repair or replacement of the in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire cord or plug is required, do not connect the grounding wire to either at terminal. The wire with insulation having an to either at terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is outer surface that is green with or without yellow stripes is the grounding wire.the grounding wire.
This product must be grounded. In the event of an electrical This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electrical shock short circuit, grounding reduces the risk of electrical shock by providing an escape wire for the electric current. by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and plugged into an outlet that is properly installed and grounded in accordance with the local codes and grounded in accordance with the local codes and ordinances.ordinances.
This product is for use on a nominal 220-V circuit and has a This product is for use on a nominal 220-V circuit and has a grounding plug similar to the plug illustrated in sketch A. grounding plug similar to the plug illustrated in sketch A. Only connect the product to an outlet having the same Only connect the product to an outlet having the same conguration as the plug.conguration as the plug.
Do not use an adapter with this product.Do not use an adapter with this product.
SHOCKSHOCK
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AIR COMPRESSOR
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Page 4
AIR COMPRESSOR
Dust or dust-like particulates caused by power-sanding, sawing, grinding, drilling or any other construction-like activities can contain contaminants that are harmful to breathe.
Always use your air compressor in a well-ventilated and clean area.
Never breathe the air that comes directly out of the air compressor or air hose. This air is not suitable for breathing.
Always wear approved safety equipment. When performing dust-creating activities, securely wear properly-fit face masks or respirators.
If you feel ill from breathing while operating your air compressor, stop and seek medical attention immediately.
WARNING
RISK TO BREATHING
Air compressor surfaces become hot during operation.
DO NOT touch hot surfaces, because they can cause severe burns.
Do not touch the air compressor’s cylinder head. During operation, the cooling fins of the cylinder head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during operation. Only place a cover on the air compressor after it has thoroughly cooled down.
FIRE
HOT SURFACE
WARNING
Flying objects can cause injury to the eyes, head and other parts of the body.
Air-powered equipment and power tools are capable of propelling items (metal chips, fasteners and particulates) at high speed into the air and could result in injury.
Always wear approved head and eye protection.
Never point the air stream at any part of your body, or at another person or animal.
When operating the air compressor, make sure all other people and animals maintain a safe distance.
Do not move the air compressor when the air tank is under pressure.
Never use the air hoses to pull or move the air compressor.
Keep the air compressor on a flat surface.
WARNING
FLYING OBJECTS
Exercise caution when using pressurized air.
To prevent injury and for your general safety, only use high-pressure hoses, fittings and couplings designed for use with air compressors.
Inspect all hoses, fittings and couplings for leaks and wear. When leaks and wear are detected, stop use and replace those items immediately. Do not repair.
Never leave pressurized air in the air tank when performing maintenance.
Never leave the air compressor unattended with the power supply in use and the air hose connected.
WARNING
EXPLOSION
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Page 5
AIR COMPRESSOR
Improper care could lead to the air tank bursting or exploding.
Drain air tank daily or after each use to prevent moisture buildup in the air tank.
Rust can weaken the air tank and cause leaks or bursting. If rust is detected, replace tank immediately. Do not try to repair the air tank by welding, drilling or modifying it in any other way. These modifications can weaken the air tank and cause a hazardous condition.
If air tank develops a leak, replace the air tank immediately. Never repair, weld or make modifications to the air tank or its attachments.
Never make adjustments to the factory-set pressures.
Never exceed manufacturer's maximum-allowable pressure rating attachments.
Because of extreme heat, do not use plastic pipe or lead tin solder joints for a discharge line.
WARNING
EXPLOSION
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and pressure switch to produce sparks while operating. If sparks come in contact with vapors from gasoline or solvents, they may ignite and cause a fire or explosion.
Abrasive tools such as grinders, drills and other tools are capable of making sparks that can ignite flammable materials.
Always operate the air compressor a safe distance away from flammable items. Use in well-ventilated areas.
Never exceed the maximum rated pressure.
FIRE
WARNING
EXPLOSION
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Page 6
AIR COMPRESSOR
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Page 7
AIR COMPRESSOR
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Page 8
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and pressure switch to produce sparks while operating. If sparks come in contact with vapors from gasoline or solvents, they may ignite and cause a fire or explosion.
Abrasive tools such as grinders, drills and other tools are capable of making sparks that can ignite flammable materials.
Always operate the air compressor a safe distance away from flammable items. Use in well-ventilated areas.
Never exceed the maximum rated pressure.
FIRE
WARNING
EXPLOSION
Dust or dust-like particulates caused by power-sanding, sawing, grinding, drilling or any other construction-like activities can contain contaminants that are harmful to breathe.
Always use your air compressor in a well-ventilated and clean area.
Never breathe the air that comes directly out of the air compressor or air hose. This air is not suitable for breathing.
Always wear approved safety equipment. When performing dust-creating activities, securely wear properly-fit face masks or respirators.
If you feel ill from breathing while operating your air compressor, stop and seek medical attention immediately.
WARNING
RISK TO BREATHING
AIR COMPRESSOR
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Page 9
AIR COMPRESSOR
DANGERDANGER
There is a danger of electric shock.There is a danger of electric shock.
Use only undamaged electrical cords.Use only undamaged electrical cords.
DO NOT touch bare wires or receptacles.DO NOT touch bare wires or receptacles.
DO NOT operate air compressor in wet weather or in wet DO NOT operate air compressor in wet weather or in wet conditions.conditions.
DO NOT touch air compressor or cords if hands or feet are DO NOT touch air compressor or cords if hands or feet are wet.wet.
Ensure that all cords are free of damage before connecting Ensure that all cords are free of damage before connecting to the power supply.to the power supply.
Ensure that you have a sucient electrical supply for Ensure that you have a sucient electrical supply for supporting the requirements of the motor.supporting the requirements of the motor.
Improper installation of the grounding plug is able to result Improper installation of the grounding plug is able to result in a risk of electric shock. When repair or replacement of the in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire cord or plug is required, do not connect the grounding wire to either at terminal. The wire with insulation having an to either at terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is outer surface that is green with or without yellow stripes is the grounding wire.the grounding wire.
This product must be grounded. In the event of an electrical This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electrical shock short circuit, grounding reduces the risk of electrical shock by providing an escape wire for the electric current. by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and plugged into an outlet that is properly installed and grounded in accordance with the local codes and grounded in accordance with the local codes and ordinances.ordinances.
This product is for use on a nominal 220-V circuit and has a This product is for use on a nominal 220-V circuit and has a grounding plug similar to the plug illustrated in sketch A. grounding plug similar to the plug illustrated in sketch A. Only connect the product to an outlet having the same Only connect the product to an outlet having the same conguration as the plug.conguration as the plug.
Do not use an adapter with this product.Do not use an adapter with this product.
SHOCKSHOCK
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Page 10
"+89 :3
Air compressor surfaces become hot during operation.
DO NOT touch hot surfaces, because they can cause severe burns.
Do not touch the air compressor’s cylinder head. During operation, the cooling fins of the cylinder head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during operation. Only place a cover on the air compressor after it has thoroughly cooled down.
FIRE
HOT SURFACE
WARNING
Flying objects can cause injury to the eyes, head and other parts of the body.
Air-powered equipment and power tools are capable of propelling items (metal chips, fasteners and particulates) at high speed into the air and could result in injury.
Always wear approved head and eye protection.
Never point the air stream at any part of your body, or at another person or animal.
When operating the air compressor, make sure all other people and animals maintain a safe distance.
Do not move the air compressor when the air tank is under pressure.
Never use the air hoses to pull or move the air compressor.
Keep the air compressor on a flat surface.
WARNING
FLYING OBJECTS
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-,.6:9
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AIR COMPRESSOR
'/1>5+7'9/43
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Page 11
AIR COMPRESSOR
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 70,9?30,4=.:8;=0>>:=?:=08:A0,77/4=?,9//@>?
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/@>?,9/8:4>?@=0
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.:8;=0>>:=,8,20.:@7/:..@=
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:9:?@>017,88,-7074<@4/>>@.3,>2,>:7490:=,7.:3:77B,D> 600;;,=?>.70,91=:8/4=?,9//@>?1:=-0??0=;0=1:=8,9.0
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Page 12
AIR COMPRESSOR
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:?:=B49/492>,=0-@=90/:@? :9?,.?@>?:80=$@;;:=?
B,?0=:9,4=.:990.?4:9>,9/7::6.,=01@77D1:=,4=
-@--70>%423?0970,6D.:990.?4:9>1?30;=:-708 ;0=>4>?>.:9?,.??30>0770=1:=1@=?30=,/A4.0
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%30.:8;=0>>:=/:0>9?>008?: ;=:A4/0,>[email protected],4=,>4?/4/ B30990B,9/:=?30.:8;=0>>:= .@?>:11B4?349,[email protected]>3:=?0= ?480;0=4:/
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30.6?3,??308,49A:7?,20.:==0>;:9/>?: >;0.414.,?4:9>90C?09>4:9.:=/?3,?4>?::?349:= ?::7:92.,9.,@>0,A:7?,20/=:;,9/.,@>0?30
:BA:7?,20>@;;7D?:?308:?:=
:8;=0>>:=30,/2,>60?-=:609:= A,7A0 1,@7?D
:8;=0>>:=30,/2,>60?-=:609:= A,7A0 1,@7?D
%30;=0>>@=0>B4?.3900/>,/5@>?492 $?:;?30.:8;=0>>:=,9/.:9?,.??30/0,70=
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8:?:=?::A0=30,?77:B?308:?:=?:.::7/:B9 "=0>>?30#0>0?@??:9?:=0>?,=??30,4= .:8;=0>>:=9>@=0?3,??30.:8;=0>>:=4>;7@220/ 49?:,>:.60?,>.7:>0,>;:>>4-70?:?30.:9>@80= @94?:=1@>0-:C
$?:;?30.:8;=0>>:=,9/.:9?,.??30/0,70=
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!;09?30-,77A,7A0,9/=070,>0?30;=0>>@=0 !;09?30/=,49A,7A0,9/=070,>0?30B,?0=B4?349 ?30?,96
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Page 13
$"%! $
Motor
Earth wire
(Green)
Red cords for
C
apacitor
Electric cord
for motor
Solenoid
valve
E
lectric cord
f
or motor
Pressure
s
witch
Overload protector
(
MAX temperature 135°C)
Pressure switch
Safety valve
Pressure gauge
Regulator
Pressure gauge
Ball valve
Filter
Drain valve
Air intake
Check valve
Solenoid
valve
Compressor
Tank
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Page 14
AIR COMPRESSOR
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/2/9'9/4384, +2+*/+8
,741:=94,4=%::7>9.>3,779:?-074,-70?:.@>?:80=:=,9D:90.7,48492@9/0=.@>?:80=1:=,9D:?30=:-742,?4:9>:=74,-474?40>49.7@/492
-@?9:?7484?0/?::-742,?4:9>:=74,-474?40>,4=492:@?:1-=0,.3:1.:9?=,.?:=B,==,9?D90274209.0:=:?30=?:=?:=,9D?30:=D:1>?=4.?74,-474?D B4?3=0>;0.??:?30,4=.:8;=0>>:=:=,741:=94,4=%::7>9.,.?>:=:84>>4:9>:=:?30=B4>0%:?301@770>?0C?09?;0=84??0/-D,;;74.,-70 7,B,741:=94,4=%::7>9.>3,779:?49,9D0A09?-074,-701:=49.4/09?,7.:8;09>,?:=D;@94?4A0.:9>0<@09?4,749/4=0.?>;0.4,7:=:?30= /,8,20>49.7@/492-@?9:?7484?0/?:7:>>:1@>07:>>:149.:807:>>:1?4807:>>:1>,70>495@=D?:;0=>:9,7;=:;0=?D:=74,-474?D .@>?:80=49.@=>B4?3=0>;0.??:,9D:?30=;0=>:9:=,9D:?30=?D;0:=1:=8:1.:9>0<@09?4,7/,8,20:=0.:9:84.7:>>
 @>?:80=$@;;:=?
Page 15
AIR COMPRESSOR
=)1:8/438
9,//4?4:9?:?301:=02:492/4>.7,480=>7484?,?4:9>,9/?0=8>?34>7484?0/B,==,9?D>3,779:?,;;7D?:,9//:0>9:?.:A0=,..0>>:=40>9:= /:0>4?.:A0=;=:/@.?>?3,?,=049,9DB,D>@-50.??:,9D:1?301:77:B492
 8;=:;0=>0?@;49>?,77,?4:9:=>?:=,20
 ,.6:1;=:;0=8,49?09,9.0,9/>0=A4.0
 ..4/09?/,8,20,-@>0:=84>@>0
 -9:=8,7:;0=,?492.:9/4?4:9>:=,;;74.,?4:9>
 #0;,4=:=8:/414.,?4:9-D.@>?:80=:=,9D?34=/;,=?DB4?3:@?B=4??09.:9>09?:1,741:=94,4=%::7>9.
 &>0@9/0=:;0=,?492.:9/4?4:9>:=49,;;74.,?4:9>9:?=0.:8809/0/-D,741:=94,4=%::7>9.
 :=8,7B0,=
 %30@>0:1,..0>>:=40>:=,??,.3809?>9:?=0.:8809/0/-D,741:=94,4=%::7>9.
 #0;,4=>B4?3:@?,741:=94,4=%::7>;=4:=B=4??09,;;=:A,7
 9.:==0.?A:7?,2048;=:;0=7DB4=0/:=1,47@=0?:3,A0,.0=?4140/74.09>0/070.?=4.4,949>?,77?30,4=.:8;=0>>:=
 .?>:1:/
%30,;;74.,?4:9:1?30>00C.7@>4:9>B477-0/0?0=8490/,??30>:70/4>.=0?4:9:1,741:=94,4=%::7>9.
+-/897'9/43
(,==,9?D=024>?=,?4:9B4?3,741:=94,4=%::7>9.4>=0<@4=0/:9,77;=:/@.?>
):@.,98,47?3009.7:>0/=024>?=,?4:91:=8:=.:8;70?0:97490,?BBB.,741:=94,,4=?::7>.:8@9/0=?30F:9?,.?&>G%,-
(,==,9?D4>,7>:,A,47,-70-D600;492,9/>3:B492D:@=:=4249,7=0.04;?1=:8?30/,?0:1;@=.3,>0?:,9@?3:=4E0/,741:=94,4=%::7> $0=A4.009?0=
!+7;/)+
:9:?=0?@=9D:@=,4=.:8;=0>>:=?:?30;7,.0:1;@=.3,>0
(,==,9?D4>,A,47,-70-D>3:B492D:@=:=4249,7=0.04;?B4?3?30/,?0:1;@=.3,>0?:,9@?3:=4E0/,741:=94,4=%::7>$0=A4.009?0=
:=,77.@>?:80=>0=A4.049<@4=40>
:9?,.?,741:=94,4=%::7>@>?:80=$0=A4.0
,8;8",.414.%480
$$$  "!
4949.+?439')9#8@"'(
1/)0439.+'79847!+7;/)+"'(,47,'89+78+7;/)+
@>?:80=$@;;:=?

Page 16
AIR COMPRESSOR
"#!&%#$%#%!
%:=024>?0=D:@=;=:/@.?;70,>0.:8;70?0?30491:=8,?4:9-07:B,9/8,47?:?308,47492,//=0>>,??3009/:1?34>;,20
 +7843'13,472'9/43
@77 ,809.7@/04//7094?4,7 +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
,47492//=0>> +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
4?D+++++++++++++++++++++++++++++++++++$?,?0+++++++++++++++*4;:/0 +++++++++++++++++++++++
"3:90 @8-0= +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
8,47//=0>> +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
30.630=0?:=0.04A0;=:/@.?491:=8,?4:9,9/:110=>A4,08,47
30.630=0?:=0.04A0;=:/@.?491:=8,?4:91=:8:?30=.:8;,940>A4,08,47
74*:)93,472'9/43
,?0:1"@=.3,>0 +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++))))
:/07 @8-0= ++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
$0=4,7 @8-0= +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ :@9/:99,80;7,?0
"@=.3,>0/:.,?4:9 ++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
"@=.3,>0"=4.0 +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
%D;0:1"=48,=D&>01:=?34>"=:/@.? :80 #0.=0,?4:9 80=209.D #09?,7:880=.4,7
!?30=++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
0,?@=0>[email protected]"=:/@.?"@=.3,>0 =,9/ ":=?,-474?D ":B0=#,?492 "=4.0 (,==,9?D
!?30=0,?@=0>/0>.=4-0 +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
(3,?:?30=":B0=<@4;809?,=0D:@49?0=0>?0/49;@=.3,>49249?301@?@=0 +++++++++++++++++++++++++++++
%3,96D:@1:==024>?0=492D:@=;=:/@.?
,47?: ,741:=94,4=%::7> $408;=0'4A,#:,/ $,9402:
@>?:80=$@;;:=?
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