Cal Flame FM-201, MI-002, Prodigy P-101, Bistro B-100, FM-202 2007 Owner's Manual
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LTR20071036, Rev. A
11/5/06
This manual applies to the following
barbecue island models:
Modular Islands Finished Modular Islands Cubes Prodigy Bistro
MI-001 FM-201 CU-001 P-101 B-100
MI-002 FM-202 CU-002 P-102 B-200
MI-003 FM-203 CU-003 P-103 B-225
MI-004 FM-204 CU-004 L/R P-104 B-250
MI-005 FM-205 CU-100B B-270
MI-006 CU-250B B-280 L/R
MI-007 CU-800B
MI-008 CU-900B
MI-009
MI-010
MI-011
MI-012
Chef Master Chef Gourmet Ultimate
C-130 MC-500 G-1000 U-7000
C-230 MC-505 L/R G-1100 L/R U-7001
C-227 MC-600 G-2000 U-8900 R
C-228 MC-605 L/R G-2100 U-8900 L
C-229 MC-700 G-2150 U-8905 L/R
C-260 MC-701 G-2200 U-9000
C-330 MC-705 L/R G-2500 L/R U-9001 W/O TV
C-300 L/R MC-750 G-2600 L/R U-9000 TUSCANY
C-400 L/R MC-755 L/R G-2500F L/R U-9100
C-450 L/R MC-801 G-2700 L/R
MC-802 G-2800
MC-803 G-3600 L/R
MC-804 G-3605 L/R
MC-900 G-3500F L/R
G-3100
Copyright 2006 - 2007 California Acrylic Industries, Inc. All rights reserved. Duplication without
written consent is strictly prohibited.
Cal Spas™ and Cal Flame™ are registered trademarks.
Due to continuous improvement programs, all models, operation, and/or specications are
subject to change without prior notice.
LTR20071036, Rev. A
11/5/06
CONTACT INFORMATION
For customer service, please contact
your authorized dealer immediately. If
you need additional information and/
or assistance, please contact:
C.A.I. Customer Service Department
1462 East Ninth Street
Pomona, CA 91766.
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
Table of Contents
WARNING
If the information in this manual is not
followed exactly, a re or explosion may
result causing property damage, personal
injury or loss of life.
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
Do not store an LP cylinder not connected
for use in the vicintiy of this or any other
appliance. A re resulting in serious injury
or death may occur.
If you are installing a natural gas grill,
you are responsible for ensuring that the
natural gas line installed is safe to use.
California Acrylics Industries (C.A.I.) will
not be held responsible for an improperly
installed gas line.
Safety Instructions . . . . . . . . . . . . . . . . . . . 2
Barbecue Island Assembly . . . . . . . . . . . . 4
Unit Attachment . . . . . . . . . . . . . . . . . . . . . . . . . .4
Stucco and Tile Application . . . . . . . . . . . . . . . .4
Rock / Stone Application. . . . . . . . . . . . . . . . . . .5
Granite Kit Instructions . . . . . . . . . . . . . . . . . . . .6
Griddle and Griddle Storage . . . . . . . . . . . . . . . .6
Installing New Access Doors . . . . . . . . . . . . . . .7
Light Switch Installation . . . . . . . . . . . . . . . . . . .7
Entertainment Options. . . . . . . . . . . . . . . . 8
Operating the CD Player . . . . . . . . . . . . . . . . . . .8
Raising and Lowering the 20” TV. . . . . . . . . . . .8
Playing a Movie . . . . . . . . . . . . . . . . . . . . . . . . . .8
Using the Universal Remote Control . . . . . . . . .9
Programming the Universal Remote Control .10
Cleaning and Maintenance . . . . . . . . . . . 11
About Natural Stone . . . . . . . . . . . . . . . . . . . . .11
Granite Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Tile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Synthetic Panel . . . . . . . . . . . . . . . . . . . . . . . . .12
Warranty Information . . . . . . . . . . . . . . . . 14
DANGER
What To Do If You Smell Gas
Shut off gas to the appliance.
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Extinguish any open ame.
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Open lid.
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If odor continues, keep away from the
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appliance and immediately call your
gas supplier or your re department.
2007 Barbecue Island Owner’s Manual Page 1
LTR20071036, Rev. A
Safety Instructions
Safety Instructions
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this equipment.
Your Cal Flame™ grill or cart must be plugged
Placement and Location
Cal Flame™ grills and carts are designed for
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outdoor use only.
Never locate this appliance in an enclosed room,
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under a sealed overhead structure, or in any
type of enclosed area such as a garage, shed, or
breezeway. Keep clear of trees and shrubs.
Do not place this grill under or near windows or
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vents that can be opened into your home.
Cal Flame™ grills are not intended for installation
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in or on recreational vehicles or boats.
Maintain sufcient distance as to not overheat any
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overhead combustible material such as a patio
cover.
The area surrounding your new grill should be
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kept clean and free from ammable liquids and
other combustible materials such as mops, rags or
brooms, as well as solvents, cleaning uids, and
gasoline.
Do not use the grill, grill cabinet, or area
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surrounding the grill as a storage area for
ammable or plastic items. Do not store the liquid
propane (LP) cylinder in the vicinity of this or any
other appliance when it is not being used.
Set-Up
Before installing built in grills in enclosures, copy
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all product information such as model number,
serial number and type of grill (e.g. natural gas or
LP) and store information in a safe place. This
information is located on a plate located behind the
grill and is visible when the hood is lowered or on
the right side of the chassis. There is an area on
the back cover of this manual where you can write
down this information.
We recommend that a licensed contractor install
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your Cal Flame™ grill. Installation must conform to
local codes, or in the absence of local codes, with
either the National Fuel Gas Code, ANSI Z223.1
/ NFPA54, Natural Gas and Propane Installation
Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2), as applicable.
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into a permanent, grounded 110V outlet with a
dedicated 15A GFCI breaker in accordance with
local codes or the National Electrical Code, ANSI
/ NFPA 70, or the Canadian Electrical Code, CSA
C22.1.
Do not use an extension cord to supply power to
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your Cal Flame™ grill or cart. Such use may result
in re, electrical shock or other personal injury. Do
not install a fuse in the neutral or ground circuit.
A fuse in the neutral or ground circuit may result
in an electrical shock hazard. Do not ground this
appliance to a gas supply pipe or hot water pipe.
Keep any electrical supply cords and the fuel
supply hose away from any heated surfaces.
To prevent re and smoke damage, remove all
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packaging material before operating grill.
Before you start cooking, clean the entire grill
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thoroughly with hot, soapy water. This is necessary
to remove residual solvents, oil and grease used in
the manufacturing process. The grates should also
be thoroughly cleaned in the same manner.
Operation
In the event that a burner goes out, turn burner
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knobs to the full OFF position, fully open the grill
hood and let it air out. Do not attempt to use the
grill until the gas has had time to dissipate.
Never use the grill if the drip pan is not properly
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installed. Drip pan should be pushed all the way
to the rack located just under the grill. Fire or
explosion can result from an improperly installed
drip pan.
Keep all electrical supply cords and the rotisserie
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motor cord away from the heated areas of the grill.
Never use the grill or side burner in windy
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conditions. If used in a consistently windy area a
windbreak will be required. Always adhere to the
specied clearances listed in this manual.
Never line the grill or side burners with aluminum
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foil.
Page 2 2007 Barbecue Island Owner’s Manual
LTR20071036, Rev. A
When the unit is not in use, be sure to turn off the
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gas at the LP tank.
Do not install or operate your grill unit in such a
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manner that the cross ventilation openings are
blocked. Fresh air must be able to pass though
installed vents to safeguard against residual gas
accumulation. Failure to allow proper ventilation
may cause re or explosion.
When handling LP gas line and connectors, do
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not allow them to come in contact with any metal
surfaces of the cart or cabinet. Do not drop LP
connectors.
Gas sources to the grill and side burners must be
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regulated. Do not operate grill or side burners if
regulators have been removed, re or explosion
can occur.
Never leave the grill and side burners unattended
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when in use. When using pots and pans, boilovers will cause smoking and greasy boil-overs
may ignite.
Always use the proper size pan. Select utensils
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with at bottoms large enough to cover the burner.
The use of under-sized utensils exposes the sides
of the utensils to direct contact with a portion of
the ame. This can scorch utensils and hamper
cleanup. Excessive ames on large stainless steel
pots can result in permanent discoloration. For
best results, we recommend commercial quality
aluminum pans and utensils.
Always position handles of utensils so they do
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not extend over adjacent work areas or cooking
areas. This reduces the risk of burns, ignition of
ammable materials, and spillage due to accidental
contact with the utensils.
Safety Instructions
Only use dry pot holders and do not use a towel or
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other bulky cloth in place of pot holders. Moist or
damp pot holders used on hot surfaces can cause
burns.
Do not heat any unopened glass or metal container
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of food on the grill. Pressure may build up and
cause the container to burst, possibly resulting in
serious personal injury or damage to the grill.
Do not reach over your grill or any other surfaces
•
when hot or in use.
Maintenance and Repair
Spiders and other insects can nest in the burners of
•
the grill and block the gas and airow to the burner
ports. This creates a dangerous condition that
can result in a re behind the valve panel. Inspect
and clean the burners periodically and follow
the guidelines in the Cleaning and Maintenance
section of this manual.
Unless specically recommended in this manual,
•
do not repair or replace any part of the grill. A
qualied technician should perform all service. Any
repairs made by a non- C.A.I. approved dealer
technician will void your warranty.
Storage
When your gas grill is not in use, turn off the gas at
•
the supply cylinder.
Storage of a grill or cart indoors is permissible only
•
if the supply cylinder is disconnected and removed.
Precautions Regarding Children
Never leave children unattended in the area where
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the grill is being used.
Do not use water on grease res. Never pick up a
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aming pan. Turn the appliance off and smother the
aming pan with a tight-tting lid, a cookie sheet or
a at tray. For aming grease outside of the pan,
smother it with baking soda or use a dry chemical
or foam-type re extinguisher.
Never allow clothing, pot holders or other
•
ammable materials come in contact with or be
close to any grate, burner or hot surface until it has
fully cooled. Never wear loose tting or hanging
garments while using your grill. Fabric may ignite
and result in personal injury.
When using the grill, do not touch the grill rack,
•
burner grate, or immediate surroundings as these
areas become extremely hot and can cause burns.
2007 Barbecue Island Owner’s Manual Page 3
LTR20071036, Rev. A
Do not store items of interest to children around or
•
below the grill or cart.
Never allow children to sit or stand on any part of
•
the grill or cart.
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