Cal Flame Bbq Islands 2008 Owner's Manual
LTR20081036, Rev. A
1/14/08
Safety Instructions. . . . . . . . . . . . . . . . . . . 1
Barbecue Island Assembly . . . . . . . . . . . . 3
Unit Attachment . . . . . . . . . . . . . . . . . . . . . . . . . .3
Stucco and Tile Application . . . . . . . . . . . . . . . .3
Rock / Stone Application. . . . . . . . . . . . . . . . . . .4
Granite Kit Instructions. . . . . . . . . . . . . . . . . . . .5
WARNING
If the information in this manual is not
followed exactly, a re or explosion may
result causing property damage, personal
injury or loss of life.
Griddle and Griddle Storage. . . . . . . . . . . . . . . .5
Installing New Access Doors . . . . . . . . . . . . . . .6
Light Switch Installation . . . . . . . . . . . . . . . . . . .6
G-3100 Canopy Assembly . . . . . . . . . . . . . 7
Canopy Assembly and Wiring Instructions. . . .7
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . .10
Entertainment Options. . . . . . . . . . . . . . . 12
Operating the CD Player . . . . . . . . . . . . . . . . . .12
Playing a Movie . . . . . . . . . . . . . . . . . . . . . . . . .12
Using the Universal Remote Control . . . . . . . .13
Programming the Universal Remote Control .14
Cleaning and Maintenance . . . . . . . . . . . 15
About Natural Stone . . . . . . . . . . . . . . . . . . . . .15
Granite Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Tile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Synthetic Panel . . . . . . . . . . . . . . . . . . . . . . . . .16
Warranty Information. . . . . . . . . . . . . . . . 17
Do not store or use gasoline or other
ammable vapors and liquids in the vicinity
of this or any other appliance.
Do not store an LP cylinder not connected
for use in the vicintiy of this or any other
appliance. A re resulting in serious injury
or death may occur.
If you are installing a natural gas grill,
you are responsible for ensuring that the
natural gas line installed is safe to use.
Lloyd’s Material Supply (LMS) will not be
held responsible for an improperly installed
gas line.
DANGER
What To Do If You Smell Gas
Shut off gas to the appliance.
•
Extinguish any open ame.
•
Open lid.
•
If odor continues, keep away from the
•
appliance and immediately call your
gas supplier or your re department.
Copyright 2008 Lloyd’s Material Supply, Inc. All rights reserved. Duplication without written
consent is strictly prohibited.
Cal Spas™ and Cal Flame™ are registered trademarks.
Due to continuous improvement programs, all models, operation, and/or specications are
subject to change without prior notice.
LTR20081036, Rev. A
1/14/08
CONTACT INFORMATION
For customer service, please contact
your authorized dealer immediately. If
you need additional information and/or
assistance, please contact:
LMS Customer Service Department
1462 East Ninth Street
Pomona, CA 91766.
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
Safety Instructions
Safety Instructions
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.
Your Cal Flame™ grill or cart must be plugged into a
Placement and Location
Cal Flame™ grills and carts are designed for
•
outdoor use only.
Never locate this appliance in an enclosed room,
•
under a sealed overhead structure, or in any type of
enclosed area such as a garage, shed, or breezeway.
Keep clear of trees and shrubs.
Do not place this grill under or near windows or vents
•
that can be opened into your home.
Cal Flame™ grills are not intended for installation in
•
or on recreational vehicles or boats.
Maintain sufcient distance as to not overheat any
•
overhead combustible material such as a patio
cover.
The area surrounding your new grill should be
•
kept clean and free from ammable liquids and
other combustible materials such as mops, rags or
brooms, as well as solvents, cleaning uids, and
gasoline.
Do not use the grill, grill cabinet, or area surrounding
•
the grill as a storage area for ammable or plastic
items. Do not store the liquid propane (LP) cylinder
in the vicinity of this or any other appliance when it
is not being used.
Set-Up
Before installing built in grills in enclosures, copy all
•
product information such as model number, serial
number and type of grill (e.g. natural gas or LP) and
store information in a safe place. This information
is located on a plate located behind the grill and
is visible when the hood is lowered or on the right
side of the chassis. There is an area on the back
cover of this manual where you can write down this
information.
We recommend that a licensed contractor install your
•
Cal Flame™ grill. Installation must conform to local
codes, or in the absence of local codes, with either
the National Fuel Gas Code, ANSI Z223.1 / NFPA54,
Natural Gas and Propane Installation Code, CSA
B149.1, or Propane Storage and Handling Code,
B149.2), as applicable.
•
permanent, grounded 110V outlet with a dedicated
15A GFCI breaker in accordance with local codes or
the National Electrical Code, ANSI / NFPA 70, or the
Canadian Electrical Code, CSA C22.1.
Do not use an extension cord to supply power to
•
your Cal Flame™ grill or cart. Such use may result
in re, electrical shock or other personal injury. Do
not install a fuse in the neutral or ground circuit. A
fuse in the neutral or ground circuit may result in
an electrical shock hazard. Do not ground this
appliance to a gas supply pipe or hot water pipe.
Keep any electrical supply cords and the fuel supply
hose away from any heated surfaces.
To prevent re and smoke damage, remove all
•
packaging material before operating grill.
Before you start cooking, clean the entire grill
•
thoroughly with hot, soapy water. This is necessary
to remove residual solvents, oil and grease used in
the manufacturing process. The grates should also
be thoroughly cleaned in the same manner.
Operation
In the event that a burner goes out, turn burner
•
knobs to the full OFF position, fully open the grill
hood and let it air out. Do not attempt to use the grill
until the gas has had time to dissipate.
Never use the grill if the drip pan is not properly
•
installed. Drip pan should be pushed all the way to
the rack located just under the grill. Fire or explosion
can result from an improperly installed drip pan.
Keep all electrical supply cords and the rotisserie
•
motor cord away from the heated areas of the grill.
Never use the grill or side burner in windy conditions.
•
If used in a consistently windy area a windbreak
will be required. Always adhere to the specied
clearances listed in this manual.
Never line the grill or side burners with aluminum
•
foil.
When the unit is not in use, be sure to turn off the
•
gas at the LP tank.
2008 Barbecue Island Owner’s Manual Page 1
LTR20081036, Rev. A
Safety Instructions
Do not install or operate your grill unit in such a
•
manner that the cross ventilation openings are
blocked. Fresh air must be able to pass though
installed vents to safeguard against residual gas
accumulation. Failure to allow proper ventilation
may cause re or explosion.
When handling LP gas line and connectors, do
•
not allow them to come in contact with any metal
surfaces of the cart or cabinet. Do not drop LP
connectors.
Gas sources to the grill and side burners must be
•
regulated. Do not operate grill or side burners if
regulators have been removed, re or explosion can
occur.
Never leave the grill and side burners unattended
•
when in use. When using pots and pans, boil-overs
will cause smoking and greasy boil-overs may
ignite.
Always use the proper size pan. Select utensils with
•
at bottoms large enough to cover the burner. The
use of under-sized utensils exposes the sides of the
utensils to direct contact with a portion of the ame.
This can scorch utensils and hamper cleanup.
Excessive ames on large stainless steel pots can
result in permanent discoloration. For best results,
we recommend commercial quality aluminum pans
and utensils.
Always position handles of utensils so they do not
•
extend over adjacent work areas or cooking areas.
This reduces the risk of burns, ignition of ammable
materials, and spillage due to accidental contact
with the utensils.
Do not use water on grease res. Never pick up a
•
aming pan. Turn the appliance off and smother the
aming pan with a tight-tting lid, a cookie sheet or
a at tray. For aming grease outside of the pan,
smother it with baking soda or use a dry chemical or
foam-type re extinguisher.
damp pot holders used on hot surfaces can cause
burns.
Do not heat any unopened glass or metal container
•
of food on the grill. Pressure may build up and cause
the container to burst, possibly resulting in serious
personal injury or damage to the grill.
Do not reach over your grill or any other surfaces
•
when hot or in use.
Maintenance and Repair
Spiders and other insects can nest in the burners of
•
the grill and block the gas and airow to the burner
ports. This creates a dangerous condition that
can result in a re behind the valve panel. Inspect
and clean the burners periodically and follow the
guidelines in the Cleaning and Maintenance section
of this manual.
Unless specically recommended in this manual, do
•
not repair or replace any part of the grill. A qualied
technician should perform all service. Any repairs
made by a non- LMS approved dealer technician will
void your warranty.
Storage
When your gas grill is not in use, turn off the gas at
•
the supply cylinder.
Storage of a grill or cart indoors is permissible only if
•
the supply cylinder is disconnected and removed.
Precautions Regarding Children
Never leave children unattended in the area where
•
the grill is being used.
Do not store items of interest to children around or
•
below the grill or cart.
Never allow children to sit or stand on any part of
•
the grill or cart.
Never allow clothing, pot holders or other ammable
•
materials come in contact with or be close to any
grate, burner or hot surface until it has fully cooled.
Never wear loose tting or hanging garments while
using your grill. Fabric may ignite and result in
personal injury.
When using the grill, do not touch the grill rack,
•
burner grate, or immediate surroundings as these
areas become extremely hot and can cause burns.
Only use dry pot holders and do not use a towel or
•
other bulky cloth in place of pot holders. Moist or
Page 2 2008 Barbecue Island Owner’s Manual
LTR20081036, Rev. A
Barbecue Island Assembly
Unit Attachment
Place the island sections together on the ground.
1.
Make sure the ground where the barbecue is placed
is as level as possible for best alignment.
NOTE: If the ground is not level, use shims to level out
the island sections. This needs to be done before you
intall the bolts.
Assembly
Tighten all bolts using a 9/16” wrench.
3.
Stucco and Tile Application
Connect the speakers, lights, and main power cables
2.
before sliding the sections together.
Insert the bolts through the pre-drilled holes from the
3.
inside of the barbecue island (total of four bolts on
each side).
Prepare and ll the gap or seam line with speed
1.
set.
Using your ngertips, push and atten out the speed
2.
set into the seam line.
NOTE: Allow the speed set to dry before proceeding
with the next step.
Using a small brush or hopper gun, apply stucco to
3.
the seam line.
Mix grout with water in a container.
4.
Fill the tile seam line with grout using a small spatula
5.
or your nger.
Clean the grout with a damp rag.
6.
Let the grout and stucco dry for at least three
7.
hours.
2008 Barbecue Island Owner’s Manual Page 3
LTR20081036, Rev. A
Assembly
Rock / Stone Application
Place the island sections together on the ground.
1.
Make sure the ground where the barbecue is place
2.
is as level as possible for best alignment.
NOTE: If the ground is not level, use shims to level out
the island sections. This needs to be done before you
place the bolts.
Connect the speakers, lights, and main power cables
3.
before sliding the sections together.
Insert the bolts through the pre-drilled holes from the
4.
inside of the barbecue island (total of four bolts on
each side). Tighten all bolts using a 9/16” wrench.
Prepare mortar in a container.
5.
Page 4 2008 Barbecue Island Owner’s Manual
LTR20081036, Rev. A
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