Cal Flame BBQ13P04, BBQ13P05 Owner's Manual
LTR50001137, Rev. C
12/22/14
WARNING
If the information in this manual is not followed
exactly, a re or explosion may result causing
property damage, personal injury or loss of
life.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
Safety Instructions
Placement and Location ................1
Set-Up ..............................1
Operation............................1
Maintenance and Repair ................2
Storage..............................2
Precautions Regarding Children..........2
Proper Location of the Grill
Ensuring Proper Ventilation .............3
Do not store an LP cylinder not connected for
use in the vicinity of this or any other appliance.
A re resulting in serious injury or death may
occur.
If you are installing a natural gas grill, you are
responsible for ensuring that the natural gas
line installed is safe to use. LMS will not be held
responsible for an improperly installed gas line.
Read all instructions before you
operate your grill.
Save these instructions!
Built-in Construction
Construction materials .................4
Built-in Dimensions....................5
Enclosure Ventilation ..................7
Gas and Electrical Supply Requirements
Gas Requirements .....................8
Electrical Supply Requirements
.........10
Installation and Connection
Connecting the Grill and Side Burner.....11
Leak Testing Procedure................14
Attaching the Rotisserie Motor..........15
Gas Cylinder Orientation...............16
Using Your Grill
Basic Grill Operation ..................16
Grill Controls ........................17
Lighting the Burners ..................18
Proper Burner Flame..................19
Heat Distribution on the Cooking Grates..20
Drop-in Griddle ......................20
Smoker Box .........................20
Cooking with the Rotisserie ............21
CONTACT INFORMATION
For customer service, please contact your authorized
dealer immediately. If you need additional information
and/or assistance, please contact:
LMS Customer Service Department
1462 East Ninth Street
Pomona, CA 91766.
Toll Free: 1-800-225-7727
Fax: 1-909-629-3890
Copyright 2015 LMS. All rights reserved. Duplication
without written consent is strictly prohibited. Cal Flame™ is
registered trademark.
Due to continuous improvement programs, all models,
operation, and/or specications are subject to change
without prior notice.
LTR50001137, Rev. C
12/22/14
250-464
Optional Grill Accessories
Sear Zone Infrared Burner .............22
Pizza Brick Tray ......................22
Rotisserie Basket.....................22
Charcoal Tray........................23
Cleaning and Maintenance
Stainless Steel Care and Cleaning .......24
Rust Removal........................25
Cleaning the Interior of Your Grill .......25
Covering Your Grill ...................26
Seasonal Cleaning ....................27
Light Bulb Replacement ...............29
Appendix
Troubleshooting .....................30
Converting from LP to NG..............32
Installing Sear Zone Burners ...........35
Wiring Diagram ......................36
Replacement Parts ...................37
Limited Warranty.....................40
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Safety Instructions
WARNING: Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this equipment.
the grill and is visible when the hood is lowered or
Placement and Location
C• al Flame™ grills are designed for outdoor
use only.
Never locate this appliance in an enclosed room, •
under a sealed overhead structure, or in any
type of enclosed area such as a garage, shed, or
breezeway. Keep clear of trees and shrubs.
Do not place this grill under or near windows or •
vents that can be opened into your home.
Cal Flame™ grills are not intended for installation •
in or on recreational vehicles or boats.
Maintain sufcient distance as to not overheat any •
overhead combustible material such as a patio
cover.
The area surrounding your new grill should be •
kept clean and free from ammable liquids and
other combustible materials such as mops, rags or
brooms, as well as solvents, cleaning uids, and
gasoline.
Do not use the grill, grill cabinet, or area surrounding •
the grill as a storage area for ammable or plastic
items. Do not store the liquid propane (LP) cylinder
in the vicinity of this or any other appliance when
it is not being used.
Set-Up
Before installing built in grills in enclosures, copy •
all product information such as model number,
serial number and type of grill (e.g. natural gas
or LP) and store information in a safe place. This
information is located on a plate located behind
DANGER
What To Do If You Smell Gas
Shut off gas to the appliance.•
Extinguish any open ame.•
Open lid.•
If odor continues, keep away from the •
appliance and immediately call your
gas supplier or your re department.
on the right side of the chassis. There is an area
on the back cover of this manual where you can
write down this information.
We recommend that a licensed contractor install •
your Cal Flame™ grill. Installation must conform
to local codes, or in the absence of local codes,
with either the National Fuel Gas Code, ANSI
Z223.1 / NFPA54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane
Storage and Handling Code, B149.2), as
applicable.
Your Cal Flame™ grill must be plugged into a •
permanent, grounded 110V outlet with a dedicated
15A GFCI breaker in accordance with local codes
or the National Electrical Code, ANSI / NFPA
70, or the Canadian Electrical Code, CSA
C22.1.
Do not use an extension cord to supply power to •
your Cal Flame™ grill. Such use may result in re,
electrical shock or other personal injury. Do not
install a fuse in the neutral or ground circuit. A
fuse in the neutral or ground circuit may result
in an electrical shock hazard. Do not ground this
appliance to a gas supply pipe or hot water pipe.
Keep any electrical supply cords and the fuel
supply hose away from any heated surfaces.
To prevent re and smoke damage, remove all •
packaging material before operating grill.
Before you start cooking, clean the entire grill •
thoroughly with hot, soapy water. This is necessary
to remove residual solvents, oil and grease used
in the manufacturing process. The grates should
also be thoroughly cleaned in the same manner.
Operation
Do not use grill for oth
• er than intended use.
In the event that a burner goes out, turn burner •
knobs to the full OFF position, fully open the grill
hood and let it air out. Do not attempt to use the
grill until the gas has had time to dissipate.
Never use the grill if the drip pan is not properly •
installed. Drip pan should be pushed all the way
to the rack located just under the grill. Fire or
explosion can result from an improperly installed
drip pan.
Keep all electrical supply cords and the rotisserie •
1
Safety Instructions
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2
motor cord away from the heated areas of the
grill.
Never use the grill or side burner in windy •
conditions. If used in a consistently windy area a
windbreak will be required. Always adhere to the
specied clearances listed in this manual.
Never line the grill or side burners with aluminum •
foil.
When the unit is not in use, be sure to turn off the •
gas at the LP tank.
Safety Instructions
Do not install or operate your grill unit in such •
a manner that the cross ventilation openings are
blocked. Fresh air must be able to pass though
installed vents to safeguard against residual gas
accumulation. Failure to allow proper ventilation
may cause re or explosion.
When handling LP gas line and connectors, •
do not allow them to come in contact with any
metal surfaces of the cabinet. Do not drop LP
connectors.
Do not use fuel such as charcoal briquettes in gas •
grills.
Gas sources to the grill and side burners must be •
regulated. Do not operate grill or side burners if
regulators have been removed, re or explosion
can occur.
Never leave the grill and side burners unattended •
when in use. When using pots and pans, boilovers will cause smoking and greasy boil-overs
may ignite.
Always use the proper size pan. Select utensils •
with at bottoms large enough to cover the burner.
The use of under-sized utensils exposes the sides
of the utensils to direct contact with a portion of
the ame. This can scorch utensils and hamper
cleanup. Excessive ames on large stainless steel
pots can result in permanent discoloration. For
best results, we recommend commercial quality
aluminum pans and utensils.
Always position handles of utensils so they do •
not extend over adjacent work areas or cooking
areas. This reduces the risk of burns, ignition of
ammable materials, and spillage due to accidental
contact with the utensils.
Do not use water on grease res. Never pick up a •
aming pan. Turn the appliance off and smother
the aming pan with a tight-tting lid, a cookie
sheet or a at tray. For aming grease outside of
the pan, smother it with baking soda or use a dry
chemical or foam-type re extinguisher.
Never allow clothing, pot holders or other •
ammable materials come in contact with or be
close to any grate, burner or hot surface until it has
fully cooled. Never wear loose tting or hanging
garments while using your grill. Fabric may ignite
and result in personal injury.
When using the grill, do not touch the grill rack, •
burner grate, or immediate surroundings as these
areas become extremely hot and can cause burns.
Use handles or knobs.
Only use dry pot holders and do not use a towel or •
other bulky cloth in place of pot holders. Moist or
damp pot holders used on hot surfaces can cause
burns.
Do not heat any unopened glass or metal container •
of food on the grill. Pressure may build up and
cause the container to burst, possibly resulting in
serious personal injury or damage to the grill.
Do not reach over your grill or any other surfaces •
when hot or in use.
Maintenance and Repair
Spiders and other i• nsects can nest in the burners
of the grill and block the gas and airow to the
burner ports. This creates a dangerous condition
that can result in a re behind the valve panel.
Inspect and clean the burners periodically
and follow the guidelines in the Cleaning and
Maintenance section of this manual.
Unless specically recommended in this manual, •
do not repair or replace any part of the grill. A
qualied technician should perform all service.
Any repairs made by a non-LMS approved dealer
technician will void your warranty.
Storage
•
When your gas grill is not in use, turn off the gas
at the supply cylinder.
Storage of a grill indoors is permissible only if the •
supply cylinder is disconnected and removed.
Precautions Regarding Children
•
Never leave children unattended in the area
where the grill is being used. Close supervision of
children is necessary when any appliance is use
near children.
Do not store items of interest to children around •
or below the grill.
Never allow children to sit or stand on any part of •
the grill.
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Proper Location of the Grill
3
Here are some general considerations when
determining where to place your new barbecue island.
Be certain that your installation will meet all city and
local safety codes and requirements.
When planning your Cal Flame grill location, access
to gas lines and 110V power supplies should be
considered. If you are using natural gas, the location
with the shortest gas line run is recommended. You
may need a grounded, dedicated, 15A 110V GFCI
power source for use of your appliances (e.g. lights,
rotisserie, refrigerator, receptacles, etc.).
When determining a suitable location, consider factors
such as exposure to wind, proximity to trafc paths,
and windows that open into the home.
Locate the grill enclosure any place where there is
adequate ventilation. The size and conguration of
your house and yard will determine how you should
locate your grill enclosure, but as a general rule, do
not place it under or near windows that can be opened
into your home. Ventilation is address in greater detail
in the next section.
The sides, bottom and back of the grill enclosure
should not be any closer than 24” to combustible
construction.
To reduce the risk of personal injury caused by
reaching over a hot appliance, avoid locating cabinet
storage space directly above the outdoor grill.
Cal Flame grills are designed for outdoor use
only.
Carbon Monoxide Hazard
This appliance can produce carbon
monoxide which has no odor.
Using it in an enclosed
space can kill you.
Never use this appliance in
an enclosed space such as a
camper, tent, car, or home.
Proper Location of teh Grill
Ensuring Proper Ventilation
Do not locate your barbecue island in an enclosed
area, which is any covered area that is walled on two,
three, or four sides. This includes areas or rooms such
as a garage, shed, breezeway, patio, cabana, etc.
Although some enclosed areas may have
windows, screens, or ventilation systems, they
are nevertheless considered to be hazardous
and may cause damage, injury,
or death. Enclosed areas are NOT
approved for a barbecue island.
Solid foundation•
Open on three sides•
Minimum distance of •
six feet overhead from
combustible material
Overhead is not sealed•
Not placed near windows•
No overhead storage•
Do not locate your barbecue island under a sealed
overhead structure. Acceptable overhead structures
allow for airow, such as screen or lattice.
You can install an awning over your barbecue island,
provided you make sure it is high enough to prevent
damage or re. We recommend a minimum overhead
distance of six feet from the top of the grill hood.
No combustible materials •
stored nearby
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4
Built-in Construction
Note: The terms “built-in construction” and “grill
enclosure” as used in these instructions refer to any
method for installing a barbecue island for use. A
barbecue island is both built-in constructions and a grill
enclosure. Read these instruction before constructing
your grill enclosure.
The Cal Flame convection grill is expected to be used
with a Cal Flame barbecue island. If the convection
grill is not placed in a Cal Flame barbecue island, it
Built-in Construction
Construction materials
LMS Inc. will not be held responsible for property damage, injury, or death as a result of locating
a grill enclosure in a non-approved location or using non-approved construction materials.
must be used in a safe manner that will not void your
warranty. If you plan to do this, use the information in
this section on the construction and materials required
for the grill enclosure and its proper location. Cal Flame
wishes our customers to enjoy our products safely. We
strongly recommend that grill owners hire a contractor
to construct the built-in enclosure.
Failure to follow these instructions may result in voiding
your warranty, property damage, injury, or death.
DO NOT use combustible materials for the built-in construction.
Acceptable building materials: Brick,
cinder block, steel frame, hardiboard,
granite, tile, glass brick, concrete, cement,
stucco, stone.
In addition, we do not recommend using materials that are susceptible to damage or decomposition by weather,
such as dry wall or plaster.
Unacceptable building materials: Wood
of any sort, laminate or synthetic materials,
plastics, linoleum, berglass.
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LTR50001137, Rev. C
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Minimum
Clearance
Minimum
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Screen Vents
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DEPTH
DEPTH
HEIGHT
HEIGHT
Built-in Dimensions
5
Built-in Construction
Plan the installation so that the electrical connection,
gas shut-off valve, and pressure regulator are
accessible inside the base enclosure. The gas valve
shall be readily accessible for hand operation. A door
on the enclosure to gain access to the gas valve is
acceptable, provided it is non-locking and can be
opened without the use of tools.
The design of the outdoor cooking enclosure must allow
the LP gas cylinder to be connected and disconnected
and the connections inspected and tested.
There must be a minimum clearance of 2 inches
(51mm) between the oor of the LP-gas cylinder
enclosure and the ground.
The dimensions shown below are for Cal Flame appliances only.
Model Description Width Depth Height
BBQ13P04 P4 Premium Four Burner Grill 31” 22 ¼” 9 ¼”
BBQ13P05 P5 Premium Five Burner Grill 38 ¾” 22 ¼” 9 ¼”
Model Description Width Depth Height
BBQ08954P Deluxe Side by Side Burner 25 ¼” 12 ½” 7 ¼”
BBQ08899P Deluxe Double Side Burner 12 ¼” 22” 7 ¼”
P4 and P5 Barbecue Grills
LTR50001137, Rev. C
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6
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Minimum
Clearance
Minimum
Clearance
Screen Vents
WIDTH
W
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DEPTH
DEPTH
DEPTH
HEIGHT
HEIGHT
HEIGHT
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12” Minimum Distance
Between Grill and Side Burner
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DEPTH
WIDTH
WIDTH
DEPTH
WIDTH
WIDTH
DEPTH
DEPTH
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HEIGHT
Minimum
DEPTH
WIDTH
Minimum
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Built-in Dimensions cont.
The dimensions shown below are for Cal Flame appliances only.
Model Description Width Depth
BBQ08953P Side By Side Flat Burner 24 ¼” 19 ¾”
BBQ08852P Single Flat Side Burner 11 ½” 17 ¾”
Built-in Construction
The back edge of the grill must maintain a minimum clearance
of 8” from non-combustible back splash materials.
Top view of enclosure
with back splash
Side view of enclosure
with back splash
Top view of enclosure
with back splash
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Screen Vents
Enclosure Ventilation
For proper ventilation, the base structure must be constructed using one of two designs:
An enclosure with one side open
1
7
Built-in Construction
An enclosure having four sides, a top, and bottom
2
At least two ventilation openings at cylinder valve level
shall be provided in the side wall, equally sized, spaced
at 180 degrees and unobstructed.
Each opening shall have a total free area of not less
than 10 square inches (254 square mm).
Ventilation openings shall be provided at oor level
and shall have a total free area of not less than 10
square inches (254 square mm). If the ventilation
openings at oor level are in a side wall, there shall
be at least two openings. The bottom of the openings
shall be at oor level and the upper edge no more
than 5 inches (127mm) above the oor. The openings
shall be equally sized, spaced, and unobstructed.
LP-gas cylinders should be ventilated by openings
at the level of the cylinder valve and the oor level.
The effectiveness of the openings, for purposes of
ventilation, shall be determined with the LP-gas supply
cylinder in place.
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8
Gas and Electrical Supply Requirements
Gas Requirements
Gas Requirements and Connection
IMPORTANT: The Cal Flame grill is manufactured to operate on liquid propane (LP). However, it can be
converted to operate on natural gas (NG) by an authorized service technician.
This barbecue grill does not include the parts for converting to NG. The gas conversion kit can be ordered
separately. The part number for the conversion kit is BBQ07101045. Grill conversion instructions can be
found on page 32 and ordering information can be found in this manual on page 37.
Liquid Propane
Tank Requirements
For plumbed-in LP installation, use a convertible
regulator and set it for LP gas.
Maximum line pressure for plumbed-in propane
is 14” WC (3.5 kPa). Minimum line pressure for
propane is 11” WC.
Gas and Electrical Supply Requirements
The grill must be used with the gas pressure regulator.
The regulator will control and maintain a uniform
gas pressure in the manifold. The burner orices
have been sized for the gas pressure delivered by
the regulator.
WARNING: Attempting to operate the grill unit
without the gas regulator installed could cause an
explosion and possible death.
CylinderSpecication
The LP cylinder must be constructed and marked
in accordance with the Specications for LP-Gas
Cylinders of the U.S. Department of Transportation
or the National Standard of Canada, CAN/CSA-
B339, Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and
Commission, as applicable.
Any LP gas supply cylinder used with this grill must
be approximately 12 inches in diameter and 18 inches
high.
The maximum fuel capacity is 20 lbs. of propane, or 5
gallons. Full cylinder weight should be approximately
38 lbs. (43.7 lbs. nominal water capacity.) Never ll
the cylinder beyond 80% full.
If you do not have an updated ller valve on your
existing propane tank, you will need to purchase one
at your local hardware store. Without it you will not
be able to attach your tank to your grill or rell the
tank at your local propane rell station.
Transporting and Storing LP Gas
Transport only one cylinder at a time. Ensure the
cylinder is secured in an upright position with the
control valve turned off and the dust cap in place.
Store cylinders outdoors and out of reach of children.
Do not store cylinders in a building, garage, or any
other enclosed area.
Place the dust cap on the cylinder valve outlet whenever
the cylinder is not in use. Only install the type of dust
cap on the cylinder valve outlet that is provided with
the cylinder valve. Other types of caps or plugs may
result in leakage of propane.
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Natural Gas
NG Service Installation and Connection
Natural gas installation of this appliance must conform
with local codes or, in the absence of local codes,
to the national fuel gas code, ANSI Z223.1a-1998.
Installation in Canada must be in accordance with
the standard CAN/CGA-B149.2, Propane Installation
Code.
You do not need to hire a contractor to install your
natural gas service, but you need to make sure you
have all required permits and ensure the installation
complies with State and local code. We recommend
you hire a certied contractor if you do not wish to do
the installation yourself.
The natural gas pipe from your house to the
location of your barbecue island needs to be ¾” and
terminate with a shut-off valve with a ½” male tting.
Check with a contractor or your local inspector for
requirements.
9
Gas and Electrical Supply Requirements
Always check the rating plate to make sure the gas
supply you are hooking up to is the gas type the grill
is manufactured for.
NG Regulator
The grill for use with natural gas comes equipped
with its own regulator that MUST NOT be removed.
If this regulator needs to be replaced, use only the
type specied by for this appliance.
IMPORTANT: Never connect the grill to an
unregulated gas supply.
Shut-off Valve
Ensure that the service supplying the grill is tted
with a shut off valve conveniently positioned near
the grill and giving ease of access.
The grill must be isolated from the gas supply piping
system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than 0.5
psi (3.5 kPa).
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10
Electrical Supply Requirements
You will need a dedicated 120V 10 amp grounded
electrical service. The power supplied to your grill
enclosure must be on a dedicated circuit with no other
appliances or lights sharing the power.
You do not need to hire a contractor to install your
electrical service, but you must ensure you have
all required permits and the installation complies
with State and local code. We recommend you hire
a certied contractor if you do not wish to do the
installation yourself.
If your dealer is not a certied contractor, you will need
to hire a contractor for installation of your electrical
service.
When installed in the United States, the electrical
wiring must meet the requirements of National Electric
Code, ANSI/NFPA 70-1999 and any applicable state
or local codes. The electrical circuit must be installed
Gas and Electrical Supply Requirements
by an electrical contractor and approved by a local
building / electrical inspector.
To determine the current, voltage, and wire size
required for the island conguration to be connected,
refer to the following:
Wire size is determined by length of run from •
breaker box to the barbecue island and maximum
current draw.
We recommend copper wire with THHN •
insulation.
All wiring must be copper to ensure adequate •
connections. Do not use aluminum wire.
When NEC requires the use of wires larger than #6 •
(10mm²), install a junction box near the barbecue
island and use #6 (10mm²) wire between the
junction box and the grill enclosure.
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Installation and Connection
Connecting the Grill and Side Burner
These instructions show you how to connect a grill only or a grill and side burner combination.
If you plan to convert to your grill from LP to NG, you need to do this before it is connected to a gas source.
Grill conversion instructions can be found on page 32 and ordering information can be found in this manual on
page 37. There are a few differences between connecting to LP and NG.
1. Place the Grill and Side Burner in the Cut-outs
You will need a second
person to help you to
avoid damaging the grill,
the transformer, or your
barbecue island.
Before installing a grill or side
burner in any island or cut out,
make sure that the opening is
not bigger than the outside
frame of the grill unit. The grill
should rest on the lip of the
frame. For drop-in accessories,
adequate cross ventilation must
be designed into enclosure
to ensure the drop-in grill or
side burner does not become
overheated.
11
Installation and Connection
Pay careful attention to the location of gas lines.
Gas lines should be routed away from sources of
heat and should make as few bends as possible.
Check to see if gas line connections will be accessible
when grill is installed.
If gas line connections are not easily accessible •
when the grill is installed, support the grill above
counter level and attach the gas lines to the grill.
When the gas connections are made, slide the
grill into the cut out.
If gas line connections are accessible when the •
grill is installed, slide the grill into the cut out
and then attach the gas lines.
Be very careful not to kink gas lines when lowering the
grill or side burner into the cut out.
Keep your ngers away from where the grill will be
supported on counter. Your ngers could become
trapped and serious injury could occur.
Check to make sure the grill is level and is supported
around the entire outside edge. If the grill is not level
or is unstable, use non-combustible shims under the
outside lip to stabilize it.
Perform the leak test procedure as described earlier
in this manual.
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12
2. Connect the Gas Line to the Grill
Note: Make sure you have converted the grill for natural gas before connecting the gas line to the regulator.
See page 32 for instructions on converting the grill from LP to NG.
Connecting the grill only
If you have a grill and side burner combination, go
to step 3.2.
Slide the grill forward about six inches and connect the
gas line to the grill using the appropriate connection
for your gas type.
Installation and Connection
Liquid Propane
Natural Gas
P4 and P5 Barbecue Grills
LTR50001137, Rev. C
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