Cal Flame BBQ11955P User Manual
Installation / Assembly
Cabinet Cut-out Dimensions .......................5
LP Gas ........................................6
Natural Gas ....................................8
Leak Testing Procedure...........................9
Placing the Power Burner in a Built-in Enclosure .....10
Using Your Power Burner
Power Burner Controls ..........................11
Basic Operation ................................12
Lighting the Power Burner .......................13
Power Burner Lid...............................14
Using the Wok Ring.............................15
Cleaning and Maintenance
Removing and Replacing Burners .................16
Stainless Steel Care and Cleaning .................18
Covering Your Power Burner .....................22
Appendix
Troubleshooting ...............................23
Converting from LP to NG ........................26
Limited Warranty...............................30
Locating the Product Serial Number ...............34
Save these instructions!
Copyright 2011 LMS, Inc. All rights reserved. Duplication without written consent
is strictly prohibited.
Cal Flame ® is a registered trademark.
Due to continuous improvement programs,
all models, operation, and/or specications
are subject to change without prior notice.
LTR50001100, Rev. A
4/26/11
250-403
CONTACT INFORMATION
For customer service, please contact
your authorized dealer immediately. If
you need additional information and/or
assistance, please contact:
Customer Service Department
1462 East Ninth Street
Pomona, CA 91766
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
www.calamebbq.com
www. c al a me b bq . c om
Safety Instructions
WARNING: Improper installation, adjustment, alteration,
service or maintenance can cause injury or property damage. Read
the installation, operating and maintenance instructions thoroughly
before installing or servicing this equipment.
Placement and Location
The Cal Flame Power Burner is designed for outdoor use only.
Never locate this appliance in an enclosed room, under a sealed •
overhead structure, or in any type of enclosed area such as a garage, shed, or breezeway. Keep clear of trees and shrubs.
Do not place the Power Burner under or near windows or vents •
that can be opened into your home.
The Power Burner is not intended for installation in or on recre-•
ational vehicles or boats.
Maintain sufcient distance as to not overheat any overhead com-•
bustible material such as a patio cover.
The area surrounding your new Power Burner should be kept clean •
and free from ammable liquids and other combustible materials
such as mops, rags or brooms, as well as solvents, cleaning uids,
and gasoline.
Do not store the liquid propane (LP) cylinder in the vicinity of this •
or any other appliance when it is not being used.
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Safety Instructions
Set-Up
Power Burner
LTR50001100, Rev. A
Before installing a built-in Power Burner in an enclosure, copy all •
product information such as model number, serial number and gas
type (LP) to page 34 of this manual. This information is located on
a plate located on the right side of the chassis.
We recommend that a licensed contractor install your Cal Flame •
Power Burner. Installation must conform to local codes, or in the
absence of local codes, with either the National Fuel Gas Code,
ANSI Z223.1 / NFPA54, Natural Gas and Propane Installation
Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2), as applicable.
To prevent re and smoke damage, remove all packaging material •
before operating your Power Burner.
Before you start cooking, clean the Power Burner thoroughly with •
hot, soapy water. This is necessary to remove residual solvents, oil
and grease used in the manufacturing process.
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Operation
Do not use the Power Burner for oth• er than its intended use.
Never use the Power Burner if the drip pan is not in place. The drip •
pan should be pushed all the way in under the Power Burner. Fire
or explosion can result from an improperly installed drip pan.
Keep all electrical supply cords away from the heated areas of the •
Power Burner.
Never use the Power Burner in windy conditions. If used in a con-•
Safety Instructions
sistently windy area a windbreak will be required. Always adhere
to the specied clearances listed in this manual.
When the unit is not in use, be sure to turn off the gas at the •
source.
Do not install or operate your Power Burner in such a manner that •
the cross ventilation openings are blocked. Fresh air must be able
to pass though installed vents to safeguard against residual gas
accumulation. Failure to allow proper ventilation may cause re or
explosion.
Do not use fuel such as charcoal briquettes in the Power Burner.•
Gas sources to the Power Burner must be regulated. Do not oper-•
ate the Power Burner if the regulator has been removed. Fire or
explosion can occur.
Never leave the Power Burner unattended when in use.•
Do not use water on grease res. Turn the appliance off and smoth-•
er the aming pan with a tight-tting lid, a cookie sheet or a at
tray. For aming grease outside of the pan, smother it with baking
soda or use a dry chemical or foam-type re extinguisher.
Never allow clothing, pot holders or other ammable materials •
come in contact with or be close to any grate, burner or hot sur-
face until it has fully cooled. Never wear loose tting or hanging
DANGER
What To Do If You Smell Gas
Shut off gas to the appliance.•
Extinguish any open ame.•
Keep lid up.•
If odor continues, keep away from the appliance and immedi-•
ately call your gas supplier or your re department.
Power Burner
LTR50001100, Rev. A
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garments while using your Power Burner. Fabric may ignite and
result in personal injury.
When using the Power Burner, do not touch the grate or immediate •
surroundings as these areas become extremely hot and can cause
burns.
Only use dry pot holders and do not use a towel or other bulky •
cloth in place of pot holders. Moist or damp pot holders used on
hot surfaces can cause burns.
Do not heat any unopened glass or metal container of food on the •
Power Burner. Pressure may build up and cause the container to
burst, possibly resulting in serious personal injury or damage to
the Power Burner.
Do not reach over your Power Burner or any other surfaces when •
hot or in use.
Maintenance and Repair
Spiders and other i• nsects can nest in the burners and block the gas
and airow to the burner ports. This creates a dangerous condition
that can result in a re behind the valve panel. Inspect and clean
the burners periodically and follow the guidelines in the Cleaning
and Maintenance section of this manual.
Unless specically recommended in this manual, do not repair or •
replace any part of the Power Burner. A qualied technician should
perform all service. Any repairs made by a non-LMS approved dealer technician will void your warranty.
Safety Instructions
Storage
Precautions Regarding Children
Power Burner
LTR50001100, Rev. A
When your Power Burner is not in use, • ensure the in-line gas valve
or gas cylinder valve is always shut OFF.
Storing the Power Burner indoors is permissible only if the supply•
cylinder is disconnected and removed.
Never leave children unattended in the area where the Power •
Burner is being used. Close supervision of children is necessary
when any appliance is use near children.
Do not store items of interest to children around or below the •
Power Burner.
Never allow children to sit or stand on any part of the Power Burn-•
er.
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Installation / Assembly
Most cities and counties require permits for exterior construction. In
addition, some communities have codes requiring residential barriers
such as fencing and/or self-closing gates on property to prevent unsu-
pervised access to the property by children under the age of ve. Your
dealer can provide information on which permits may be required and
how to obtain them prior to the delivery of your equipment.
We recommend the installation, adjustment and service of your new
Power Burner be performed by LMS qualied installers and service
technicians to ensure proper operation and prevent accidents.
When planning the location of your Power Burner, access to a gas line
should be considered. The location with the shortest gas line run is
Installation / Assembly
recommended.
When determining a suitable location, consider factors such as expo-
sure to wind, proximity to trafc paths, and windows that open into
the home.
Locate the Power Burner only in a well-ventilated area.
If you do not have an updated ller valve on your existing propane tank,
you will need to purchase one at your local hardware store. Without it
you will not be able to attach your tank to your Power Burner or rell
the tank at your local propane rell station.
Converting the Power Burner
IMPORTANT: The Cal Flame Power Burner is manufactured to oper-
ate on liquid propane (LP). However, they can be converted to oper-
ate on natural gas (NG) by an authorized service technician. Consult
your Cal Flame dealer for information on converting your gas Power
Burner. See page 26 for conversion instructions.
Owners must not convert their Power Burner themselves.
Attempting to convert the Power Burner from LP to NG may
result in serious injury and will void the warranty coverage.
Power Burner
LTR50001100, Rev. A
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Cabinet Cut-out Dimensions
WIDTH
DEPTH
HEIGHT
Your Cal Flame Power Burner is designed for easy installation into a
non-combustible enclosure. The supporting deck or counter must be
at and level.
Width Depth Height
18” 20” 9 ¼”
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Installation / Assembly
Power Burner
LTR50001100, Rev. A
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LP Gas
Tank Requirements
For plumbed-in LP installation, use a convertible regulator and set it
for LP gas.
Maximum line pressure for plumbed-in propane is 14” WC (3.5 kPa).
Minimum line pressure for propane is 11” WC.
The Power Burner must be used with the gas pressure regulator. The
regulator will control and maintain a uniform gas pressure in the mani-
fold. The burner orices have been sized for the gas pressure delivered
Installation / Assembly
by the regulator.
WARNING: Attempting to operate the Power Burner without the gas
regulator installed could cause an explosion and possible death.
Cylinder Specication
Any LP gas supply cylinder used with the Power Burner must be:
Constructed and marked in accordance with the • Specications
for LP-Gas Cylinders of the U.S. Department of Transportation
or the National Standard of Canada, CAN/CSA-B339, Cylin-
ders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable.
Approximately 12 inches in diameter and 18 inches high.•
Power Burner
LTR50001100, Rev. A
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The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cyl-
inder weight should be approximately 38 lbs. (43.7 lbs. nominal water
capacity.) Never ll the cylinder beyond 80% full.
Place the dust cap on the cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve outlet
that is provided with the cylinder valve. Other types of caps or plugs
may result in leakage of propane.
LP Gas Hook Up
An enclosure for an LP gas cylinder shall be vented by openings at the
level of the cylinder valve and at oor level. The effectiveness of the
openings for purposes of ventilation shall be determined with the LPgas supply cylinder in place. This shall be accomplished in one of the
following manners:
One side of the enclosure shall be completely open.1.
Enclosures that have four sides, complete with a top and bottom:2.
At least two ventilation openings at cylinder valve level shall be a.
provided in the sidewall, equally sized, spaced at 180º (3.14
rad), and unobstructed. Each opening shall have a total free
area of not less than one square inch per pound (7.1 cm²/kg)
of stored fuel capacity, and not less than a total free area of 10
square inches (64.5 cm²).
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Installation / Assembly
Transporting and Storing LP Gas
Transport only one cylinder at a time. Ensure the cylinder is secured in
an upright position with the control valve turned off and the dust cap
in place. Store cylinders outdoors and out of reach of children. Do not
store cylinders in a building, garage, or any other enclosed area.
Power Burner
LTR50001100, Rev. A
Ventilation openings shall be provided at oor level and shall b.
have a total free area of not less than one square inch per
pound (7.1 cm²/kg) of stored fuel capacity and not less than
a total free area of 10 square inches (64.5cm²). If ventilation
openings at oor level are in a sidewall, there shall be at least
two openings. The bottom of the openings shall be at oor
level and the upper edge no more than 5 inches (127 mm)
above the oor. The openings shall be equally sized, spaced at
180º (3.14 rad) and unobstructed.
Every opening shall have minimum dimensions so as to permit c.
the entrance of a 1/8 inch (3.2 mm) diameter rod.
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Natural Gas
Requirements
Always check the rating plate to make sure the gas supply you are
hooking up to is the gas type the Power Burner is manufactured for.
IMPORTANT: Never connect the Power Burner to an unregulated gas
supply.
The installation of this appliance must conform with local codes or,
in the absence of local codes, to the national fuel gas code, ANSI
Z223.1a-1998. Installation in Canada must be in accordance with the
standard CAN/CGA-B149.2, Propane Installation Code.
Installation / Assembly
A licensed contractor or local gas company representative must perform all natural gas connections.
Ensure that the service supplying the Power Burner is tted with a shut
off valve conveniently positioned near the appliance and giving ease
of access.
The Power Burner must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure test-
ing of the gas supply piping system at test pressures equal to or less
than 0.5 psi (3.5 kPa).
The Power Burner and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of that
system at test pressure in excess of 0.5 psi (3.5 kPa).
The Power Burner for use with natural gas comes equipped with its
own regulator that MUST NOT be removed. If this regulator needs to
be replaced, use only the type specied by Cal Flame for this appli-
ance.
Connection
Slide the Power Burner forward to gain access to the regulator and 1.
gas connection point in the rear.
Connect a suitable ex connector to the NG regulator.2.
Check the controls to ensure all control valves are in the full OFF 3.
position.
Turn on the main gas supply and check all connections for leaks 4.
using soapy water as described in the leak testing procedure section.
Power Burner
LTR50001100, Rev. A
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Leak Testing Procedure
Perform a leak test at least once a year whether the gas supply cylinder
has been disconnected or not. In addition, whenever the gas cylinder
is connected to the regulator or whenever any part of the gas system
is disconnected or replaced, perform a leak test.
As a safety precaution, remember to always leak test your Power Burner outdoors in a well-ventilated area. Never smoke or permit sources
of ignition in the area while doing a leak test. Do not use a ame, such
as a lighted match to test for leaks. Use a solution of soapy water.
Prepare a leak testing solution of soapy water by mixing in a spray 1.
bottle one part liquid soap to one part water.
Make sure all the control knobs are in the OFF position.2.
Turn on the gas.3.
Apply the leak-testing solution by spraying it on joints of the gas 4.
delivery system. Blowing bubbles in the soap solution indicates
that a leak is present.
Stop a leak by tightening the loose joint or by replacing the faulty 5.
part with a replacement part recommended by the manufacturer.
Do not attempt to repair the cylinder valve if it is damaged. The
cylinder must be replaced.
9
Installation / Assembly
If you are unable to stop a leak:
Do not use the appliance until the leak is corrected.
Power Burner
LTR50001100, Rev. A
Turn all control knobs back to the full OFF position.6.
Turn all control knobs back to the full OFF position.1.
Shut off the gas supply to the Power Burner and release pressure 2.
in the hose and manifold by pushing in and turning any of the con-
trol valves one quarter turn counter-clockwise.
On LP systems, remove the cylinder from the Power Burner.3.
Call an authorized gas appliance service technician or an LP gas 4.
dealer.
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