Cal Flame BBQ10245-KDB, BBQ10345-KDB, BBQ10445-KDB Owner's Manual
LTR50001091, Rev. C
Cart Assembly
1
A La Cart
LTR50001091, Rev. C
www. c al a me bb q. c om
Assembling the A La Cart
Parts List with Replacement Part Numbers
Before you begin, inventory the parts you received to make sure you
have everything. After you assemble your cart, you will have six frame
extensions you will not need. (If you assemble your cart con gured for
a ve burner grill, for example, you will not need the frame extensions
for a three or four burner grill.)
These instructions describe how to assemble the A La Cart, which can
be con gured for three-burner, four-burner, and ve-burner grills. The
example used in these instructions is a three-burner cart.
Cart Assembly
2
Cart Assembly
A La Cart
LTR50001091, Rev. C
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Cart Assembly
3
A La Cart
LTR50001091, Rev. C
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Attach the left frame piece to the 2.
right frame piece with the front
and back bottom extensions.
Attach the extensions to the outside of of the frames as shown
below using the provided metal
screws.
Attach the two cart wheels to the right 1.
side frame piece.
4
Cart Assembly
A La Cart
LTR50001091, Rev. C
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Attach the top rear extension. Attach the extension to the inside of 3.
of the frames as shown below using the provided metal screws.
Connect the the outer and inner extensions according to the width 4.
of your cart’s size and attach them to the left and right frame
pieces. Attach the extensions to the inside of the of the frame. Use
screws and nuts.
3 burner
4 burner
5 burner
Cart Assembly
5
A La Cart
LTR50001091, Rev. C
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Set the propane tank holder and the optional basket in place.6.
Attach shelves and shelf supports to both sides of the cart using 5.
screws and nuts. Place the shims between the cart side and the
shelf so that they will be held in place by the middle and bottom
screws.
6
Assembling the A La Cart Plus
A La Cart
LTR50001091, Rev. C
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Assembling the A La Cart Plus
BODY FLAT ASSY FOR 4 BRNR GRILLBBQ09306-KDB
1
1
8
BBQ09303-KDB BODY FILLER PART FOR 3 BRNR GRILL 1
BBQ09304-KDB BODY FILLER PART FOR 4 BRNR GRILL 1
9 BBQ09345112 REAR PLATE 1
10 BBQ09345130 SLIDE BRACKET PART 4
11 BBQ09345141 DOOR, 18 IN, ASSEMBLY 2
12 BBQ09300530 TUBULAR SIDE SHELF 2
BBQ09345-KDB BODY - COMPONENTS
ITEM PART # DESCRIPTION QTY
1 BBQ09345100 BOTTOM ASSEMBLY 1
2 BBQ09345110 BACK ASSEMBLY 1
3 BBQ09345120 LEFT SIDE ASSEMBLY 1
4 BBQ09345121 RIGHT SIDE ASSEMBLY 1
5 BBQ09345122 BRIDGE ASSEMBLY 1
6 BBQ09345125 L SUPPORT PART 1
7
BBQ09305-KDB BODY FLAT ASSY FOR 3 BRNR GRILL
ACCESSORY SET
ITEM PART # DESCRIPTION QTY.
13 BBQ09910
PAPER TOWEL HOLDER, SPICE RACK,
BOTTLE OPNR & TOWEL HOLDER SET
1
ACCESSORY SET CONSISTS OF:
14 BBQ08000500 PAPER TOWEL HOLDER 1
15 BBQ07846P-18 SPICE RACK 1
16 BBQ09911 BOTTLE OPENER 1
17 B
BQ09912 TOWEL HOLDER 1
17
16
ACCESSORIES
13
5
6
10
8
7
2
4
3
1
14
12
11
15
9
Assembling the A La Cart Plus
7
A La Cart
LTR50001091, Rev. C
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Item Description Part Number Quantity
1 Base BBQ09345100 1
2 Rear Panel BBQ09345110 1
3 Left Side BBQ09345120 1
4 Right Side BBQ09345121 1
5 Bridge Support BBQ09345122 1
6 L Support BBQ09345125 1
7
Front Body Plate 3 Burner
Grill
BBQ09305-KDB 1
7
Front Body Plate 4 Burner
Grill
BBQ09306-KDB 1
8
Top Filler Piece 3 Burner
Grill
BBQ09303-KDB 1
Top Filler Piece 4 Burner
Grill
BBQ09304-KDB 1
9 Rear Plate BBQ09345112 1
10 Shelf Brackets BBQ09345130 4
11 Doors BBQ09345141 2
12 Shelves BBQ09300530 2
Accessory set
13
Paper Towel Holder, Spice
Rack, Bottle Opener, Towel
Holder
BBQ09910 1
Accessory set consists of:
14 Paper Towel Holder BBQ08000500 1
15 Spice Rack BBQ07846P-18 1
16 Bottle Opener BBQ09911 1
17 Towel Holder BBQ09912 1
8
Assembling the A La Cart Plus
A La Cart
LTR50001091, Rev. C
www. c al a me bb q. c om
Attach the casters to the 1.
base (if not already attached).
Attach the back panel to the 2.
base. Attach rear plate to the
back panel (if not already attached).
NOTE: A three burner grill cart is used as an example to describe the
assembly of the A La Cart Plus. Differences between the three cart
sizes will be pointed out in these instructions.
Attach the side panels to the 3.
base and the back panel.
Assembling the A La Cart Plus
9
A La Cart
LTR50001091, Rev. C
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Attach the bridge support to 4.
the side panels.
Steps 5 through 7 are for three burner and four burner grills
only. If you have a fi ve burner grill, skip to step 9 .
Attach the L support to the bridge assembly and rear panel as 5.
shown below.
Three burner grill
Four burner grill
Five burner grill carts do not use the L support, front body plate or top
ller piece. These pieces may be discarded.
10
Assembling the A La Cart Plus
A La Cart
LTR50001091, Rev. C
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Note: The A La Cart Plus comes with all the parts to assemble a three,
four, or ve burner grill cart. You will only need one fl at body panel and
one body ller for the side burner cut-out. When your grill is fully assembled, you may dispose of the extra pieces as you see t.
Attach the top ller piece.7.
Attach the front body 6.
plate.
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