Cal Flame BBQ07877P, CR070000P Owner's Manual
LTR20071039, Rev. A
3/19/07
Contents
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . 1
Installation / Assembly. . . . . . . . . . . . . . . . . . . 3
Leak Testing Procedure. . . . . . . . . . . . . . . . . . . . . . . 3
Gas Requirements and Connection . . . . . . . . . . . . . 4
LP Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Natural Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installing the Pizza Oven in a Barbecue Island. . . . 6
Installing the Bricks and Rack . . . . . . . . . . . . . . . . . 6
Operating Your Pizza Oven . . . . . . . . . . . . . . . 7
Lighting the Pizza Oven . . . . . . . . . . . . . . . . . . . . . . 7
Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . 8
Cleaning and Maintenance . . . . . . . . . . . . . . . 9
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Drip Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Care of Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . 9
Covering Your Pizza Oven. . . . . . . . . . . . . . . . . . . . . 9
WARNING
If the information in this manual is not
followed exactly, a re or explosion may
result causing property damage, personal
injury or loss of life.
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
Do not store an LP cylinder not connected
for use in the vicintiy of this or any other
appliance. A re resulting in serious injury
or death may occur.
If you are installing a natural gas pizza
oven, you are responsible for ensuring
that the natural gas line installed is safe
to use. California Acrylics Industries
(C.A.I.) will not be held responsible for an
improperly installed gas line.
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Replacement Cover . . . . . . . . . . . . . . . . . . . . . . . . . 11
Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . 14
This manual applies to the following:
BBQ07877P Pizza Oven
CR070000P Pizza Caddy
Copyright 2006-2007 California Acrylic Industries, Inc.
All rights reserved. Duplication without written consent is
strictly prohibited.
Cal Spas™ and Cal Flame™ are registered trademarks.
Due to continuous improvement programs, all models,
operation, and/or specications are subject to change
without prior notice.
Read all instructions before you
operate your pizza oven.
Save these instructions!
CONTACT INFORMATION
For customer service, please contact your authorized
dealer immediately. If you need additional information
and/or assistance, please contact:
C.A.I. Customer Service Department
1462 East Ninth Street
Pomona, CA 91766.
LTR20071039, Rev. A
3/19/07
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
Safety Instructions
Safety Instructions
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this equipment.
Never line the pizza oven with aluminum foil.
Placement and Location
The Cal Flame™ pizza oven is designed for
•
outdoor use only.
Never locate this appliance in an enclosed room,
•
under a sealed overhead structure, or in any
type of enclosed area such as a garage, shed, or
breezeway. Keep clear of trees and shrubs.
Do not place the pizza oven under or near windows
•
or vents that can be opened into your home.
The Cal Flame™ pizza oven is not intended for
•
installation in or on recreational vehicles or boats.
Maintain sufcient distance as to not overheat any
•
overhead combustible material such as a patio
cover.
The area surrounding your pizza oven should be
•
kept clean and free from ammable liquids and
other combustible materials such as mops, rags or
brooms, as well as solvents, cleaning uids, and
gasoline.
Do not use the pizza oven, pizza caddy, or area
•
surrounding the pizza oven as a storage area for
ammable or plastic items. Do not store the liquid
propane (LP) cylinder in the vicinity of this or any
other appliance when it is not being used.
Operation
To prevent re and smoke damage, remove all
•
packaging material before operating.
Do not use the pizza oven for other than intended
•
use.
In the event that the burner goes out, turn the
•
burner knob to the full OFF position, fully open
the oven door and let it air out. Do not attempt to
use the pizza oven until the gas has had time to
dissipate.
Never use the pizza oven if the drip pan is not
•
properly installed. Drip pan should be pushed in
all the way. Fire or explosion can result from an
improperly installed drip pan.
Never use the pizza oven in windy conditions. If
•
used in a consistently windy area a windbreak
will be required. Always adhere to the specied
clearances listed in this manual.
•
Do not install or operate your pizza oven in such
•
a manner that the cross ventilation openings are
blocked. Fresh air must be able to pass though
installed vents to safeguard against residual gas
accumulation. Failure to allow proper ventilation
may cause re or explosion.
When handling LP gas line and connectors, do
•
not allow them to come in contact with any metal
surfaces of the cart or cabinet. Do not drop LP
connectors.
Do not use fuel such as charcoal briquettes in the
•
pizza oven.
Gas source to the pizza oven must be regulated.
•
Do not operate the pizza oven if the regulator has
been removed. Fire or explosion can occur.
When using the pizza oven, do not touch the rack,
•
bricks, or immediate surroundings as these areas
become extremely hot and can cause burns. Use
handles or knobs.
Only use dry pot holders and do not use a towel or
•
other bulky cloth in place of pot holders. Moist or
damp pot holders used on hot surfaces can cause
burns.
Do not reach over your pizza oven or any other
•
surfaces when hot or in use.
It is dangerous to use this product in any manner
•
other than for what it is designed for.
Do not use charcoal in a gas burning product.
•
Do not heat sealed containers such as cans or
•
jars in or on the pizza oven. Explosion may result
resulting in injury or death.
Never put combustible material such as paper,
•
cloth, or ammable liquids inside or on your pizza
oven at any time. Do not use the pizza oven to
store ammable materials.
Never allow temperature to exceed 500° F.
•
Maintenance and Repair
Unless specically recommended in this manual,
•
do not repair or replace any part of the pizza oven.
A qualied technician should perform all service.
2007 Pizza Oven Owner’s Manual Page 1
LTR20071039, Rev. A
Safety Instructions
Any repairs made by a non- C.A.I. approved dealer
technician will void your warranty.
Storage
When your pizza oven is not in use, turn off the gas
•
at the supply cylinder.
Storage of a pizza oven caddy indoors is
•
permissible only if the supply cylinder is
disconnected and removed.
Precautions Regarding Children
Never leave children unattended in the area where
•
the pizza oven is being used. Close supervision of
children is necessary when any appliance is use
near children.
Do not store items of interest to children around or
•
below the pizza oven or caddy.
Never allow children to sit or stand on any part of
•
the pizza oven or caddy.
Caddy
Do not attempt to move the stainless steel cart
•
while it is hot or in use.
It is extremely important to lock all caster wheels,
•
even on at surfaces.
Page 2 2007 Pizza Oven Owner’s Manual
LTR20071039, Rev. A
Installation / Assembly
Installation / Assembly
Most cities and counties require permits for exterior
construction and electrical circuits. In addition, some
communities have codes requiring residential barriers
such as fencing and/or self-closing gates on property
to prevent unsupervised access to the property by
children under the age of ve. Your dealer can provide
information on which permits may be required and how
to obtain them prior to the delivery of your equipment.
We recommend the installation, adjustment and service
of your new pizza oven be performed by C.A.I. qualied
installers and service technicians to ensure proper
operation and prevent accidents.
When planning the location of your Cal Flame™ pizza
oven, consider access to gas lines. The location with
the shortest gas line run is recommended.
When determining a suitable location, consider factors
such as exposure to wind, proximity to trafc paths,
and windows that open into the home.
Leak Testing Procedure
Perform a leak test at least once a year whether the
gas supply cylinder has been disconnected or not. In
addition, whenever the gas cylinder is connected to
the regulator or whenever any part of the gas system
is disconnected or replaced, perform a leak test.
As a safety precaution, remember to always leak test
your pizza oven outdoors in a well-ventilated area.
Never smoke or permit sources of ignition in the area
while doing a leak test. Do not use a ame, such as a
lighted match to test for leaks. Use a solution of soapy
water.
Prepare a leak testing solution of soapy water by
1.
mixing in a spray bottle one part liquid soap to one
part water.
Make sure all the control knobs are in the OFF
2.
position.
Turn on the gas.
3.
On natural gas systems, turn the main feed valve
to the pizza oven.
On LP systems, turn the cylinder valve knob
counter clockwise one turn to open.
Locate your pizza oven only in a well-ventilated area
and only on a solid, at foundation (e.g. deck or cement
slab). Do NOT place stainless steel carts on dirt or
grass.
We recommend that a licensed contractor install
•
your Cal Flame™ pizza oven. Installation must
conform to local codes, or in the absence of local
codes, with either the National Fuel Gas Code,
ANSI Z223.1 / NFPA54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage
and Handling Code, B149.2), as applicable.
Before installing a built-in pizza oven in an
•
enclosure, copy all product information such as
model number, serial number and type of fuel (e.g.
natural gas or LP) and store information in a safe
place. This information is located on a plate located
behind the pizza oven on the right side of the
chassis. There is an area on the back cover of this
manual where you can write down this information.
Apply the leak-testing solution by spraying it on
4.
joints of the gas delivery system. Blowing bubbles
in the soap solution indicates that a leak is
present.
Stop a leak by tightening the loose joint or by
5.
replacing the faulty part with a replacement
part recommended by the manufacturer. Do
not attempt to repair the cylinder valve if it is
damaged. The cylinder must be replaced.
Turn all control knobs back to the full OFF
6.
position.
If you are unable to stop a leak:
Turn all control knobs back to the full OFF
1.
position.
Shut off the gas supply to the pizza oven and
2.
release pressure in the hose and manifold by
pushing in and turning any of the control valves
one quarter turn counter-clockwise.
On LP systems, remove the cylinder from the
3.
pizza oven.
Call an authorized gas appliance service
4.
technician or an LP gas dealer.
Do not use the appliance until the leak is corrected.
2007 Pizza Oven Owner’s Manual Page 3
LTR20071039, Rev. A
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