Caleffi Z32, Z32F, Z40, Z40F, Z42 User Manual

Z series

R

E

G

I

S

T

E

R

E

D

B

S EN ISO 9001:2000

C

ert. n∞ FM 21654

U

NI

zone valves

CALEFFI

01115/11 NA

Replaces 01115/10 NA

Function

Z-one valves are used to automatically shut-off the flow or redirect hot and chilled water in hydronic
heating and air conditioning systems, and is UL listed for plenum installations.
The motorized two position, on/off, spring return Z1 series actuator has an end mounted push button
for quick installation to valve body. The actuator is equipped with or without auxiliary switch and
configured Normally Closed or Normally Opened with wire or terminal connections.
The zero leakage high temperature zone valve body Z2 series is 2-way straight through and the valve
body Z3 series is 3-way diverting. The Z1 series actuator is easily attached by a push button lock and
without tools.
The high temperature and high close-off performance characteristics of these zone valves, combined
with the compact size, makes them suitable to fit inside baseboard or directly in fan coils units.

• US Patent 7,048,251; others pending

Quick Order Code Numbers: 24VAC Normally Closed Actuator and 2-way Valve Body Combinations

Code Description Connection

Z32 Z121000 without auxiliary switch, 18 inch wire connection + Z200053 flare body 1/2” SAE
Z32F Z121000 without auxiliary switch, 18 inch wire connection + Z200053 flare body + NA10124 sweat 3/4"
Z40 Z111000 with auxiliary switch, 18 inch wire connection + Z200043 flare body + NA61241 Inverted
Z40F Z111000 with auxiliary switch, 18 inch wire connection + Z200043 flare body + two NA10006 sweat 3/4”
Z42 Z111000 with auxiliary switch, 18 inch wire connection + Z200053 flare body 1/2” SAE
Z42F Z111000 with auxiliary switch, 18 inch wire connections + Z200053 flare body + NA10124 sweat 3/4"
Z44 Z111000 with auxiliary switch, 18 inch wire connection + Z200432 sweat body 1/2”
Z45 Z111000 with auxiliary switch, 18 inch wire connection + Z200537 sweat body 3/4”
Z46 Z111000 with auxiliary switch, 18 inch wire connection + Z200637 sweat body 1”
Z47 Z111000 with auxiliary switch, 18 inch wire connection + Z200737 sweat body 1 1/4”

Z50 Z151000 with auxiliary switch, screw terminal connection + Z200043 flare body + NA61241K Inverted
Z50F Z151000 with auxiliary switch, screw terminal connection + Z200043 flare body + two NA10006 sweat 3/4”
Z54 Z151000 with auxiliary switch, screw terminal connection + Z200432 sweat body 1/2”
Z55 Z151000 with auxiliary switch, screw terminal connection + Z200537 sweat body 3/4”
Z56 Z151000 with auxiliary switch, screw terminal connection + Z200637 sweat body 1”
Z57 Z151000 with auxiliary switch, screw terminal connection + Z200737 sweat body 1 1/4”

NA10005 Inverted flare nut with attached copper sweat tail piece 1/2”
NA10006 Inverted flare nut with attached copper sweat tail piece 3/4”
NA10007 Inverted flare nut with attached copper sweat tail piece 1”
NA61241 Inverted flare extension adaptor to retrofit body into an old style asymmetrical zone valve opening Inverted
NA10124 SAE flare nut with attached copper sweat tail piece 3/4”

Technical specification

Valve body

Material: - body: forged brass (optional lead-free brass)

- seat: machined brass

- stem: stainless steel

- two o-ring seals and paddle: EPDM

Flow: 1 to 7.5 Cv (0.9 to 115°C)
Medium: water and glycol, low pressure steam
Maximum percent of glycol: 50%
Temperature range: 32 to 240°F (0 to 115°C)
Max. static pressure: 15 psi (1 bar) steam

300 psi (20 bar)

Max. closeoff ∆ pressure: 20 to 75 psi (138 to 517 kPa)

Connection: - sweat: 1/2”, 3/4” 1” & 1 1/4”

- NPT female: 1/2”, 3/4” & 1”

- SAE flare: 1/2"

- inverted flare: 1/2", 3/4" & 1" sweat
fittings separate

Approvals: for lead-free brass Lead plumbing law compliance

(0.25% Max. weighted average lead content),

Lead plumbing law certified by IAPMO R&T

Actuator

Material: - base and cover: polycarbonate

- base plate: aluminum

Motor: - AC voltage:

24 V - 120 V - 208 V - 230 V - 277 V; 50/60 Hz
Power requirements: 5.0 W, 7 VA
Power connections: - Terminal screws with auxiliary switch: 24 V only

- Wire lead length: 18” (45 cm), 24 V only
6” (15 cm), 120, 208, 230, 277 V

Auxiliary switch: 0.0 A min, 0.4 A max, 24 V (24V only)

0.25 A min, 5 A max, 250 V (Z111000 HCS)

0.25 A min, 5.0 A max, 250 V (120, 208, 230, 277 V actuators)

Ambient temperature range: 32 to 104°F (0 to 40°C) 24, 120 V

32 to 170°F (0 to 77°C) 208, 230, 277 V
Humidity: 95% non-condensing
Full Stroke Time: - On: <60 seconds

- Off: 6 seconds

Approvals: UL873, cUL Listed & CE

UL 1995 sec. 18 approved for air plenums and ducts,

Normally Open Actuators must be powered down during off-season

AB

AB

AB

AB

LOAD

AB

LOAD

BA

LOAD

AB

BA

LOAD

AB

BA

(

N

C

)

AB

AB

(NC)(

NO

)

Dimensions

Connections

2- way 1/2” SAE Flare
3- way 1/2” SAE Flare

A

2

11/32”

2

11/32”

B

4

11/16”

4

11/16”

C

15/16”

2

1/8”

D

3

1/2”

3

1/2”

Connections

1

/2” sweat

3/4” sweat

1

” sweat

1

1/4”

sweat

A

1

5

/16

”

1

3/8”

1

11/16”

1

13/16”

B

2

5

/8

”

2

3/4”

3

3/8”

3

5/8”

C

1

5/16

”

15/16”
15/16”
15/16”

D

1

5

/16

”

1

1/2”

1

9/16”

1

11/16”

E

3

1

/2

”

3

1/2”

3

11/16”

3

11/16”

B

A

* Terminal block only

Connections

1/2” NPT
3/4” NPT

1” NPT

Inverted flare

with adaptor (NA61241K)

A

1

7/16”

1

9/16”

1

13/16”

1

3/8”

1

3/8”

B

2

7/8”

3

1/16”

3

5/8”

2

3/4”

3

1/2”

C

15/16”
15/16”
15/16”
15/16”
15/16”

D

1

1/4”

1

1/4”

1

11/16”

1

1/4”

1

1/4”

E

3

1/2”

3

11/16”

3

11/16”

3

1/2”

3

1/2”

B

C

2-way

D

3-way

A

E

1

3/16

”

2 3/8”

3 7/16”

4”

(4 17/32”)* * Terminal block only

C

2-way

D

3-way

E

3 7/16”

4”

(4 17/32”)*

1

3/16

”

2 3/8”

B

A

C

D

3 7/16”

4”

1

3/16

”

2 3/8”

C

3-way version

Operating principle

The Z-one actuator has a synchronous motor that winds the return
spring and moves the valve paddle to the desired position. When
power is removed the actuator spring returns the valve paddle. The
Zone actuator is equipped with or without auxiliary switch.

Operation of normally closed valve

.C. without power Port “A” closed Port “A” closed

N

.C. opened with power Port “A” opened Port “A” opened

N

.C. manually opened Port “A” open Port “A” opened

N

2-way

(with the power off,
passage A is closed)

2-way 3-way

ort “B” open

P

ort “AB” open

P

ort “B” closed

P
Port “AB” open

ort “B” opened

P

ort “AB” opened

P

-way installed on the flow side

2

2-way installed on the return side

3-way

(with the power off,

3-way installed on the flow side as a
diverting valve configuration

passage A is closed)

3-way installed on the return side as a
mixing valve configeration