CALEFFI 543 Series Quick Start Manual

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Temperature safety relief valve
543 series
General description
Temperature safety relief valves are manufactured by Caleffi S.p.A. in compliance with the essential requirements contained in Directive 97/23/EC of the European Parliament and of the Council of the European Union to harmonise member state regulations on pressure equipment.
Function
The temperature safety relief valves limit the temperature of water in multi-fuel or solid fuel boilers with either a boiler incorporated or an emergency heat exchanger. When the temperature reaches 95°C, the valve starts to discharge the necessary amount of water to keep the boiler temperature within the safety limits. Its use is specified by I.S.P.E.S.L. regulations (collection “R” - pub-
2005), it complies with EN 14597 and can be used on systems that comply with EN 12828, relating to solid fuel boilers with a power output of less than 100 kW.
Technical specification
Materials:
Body: brass EN 12165 CW617N, chrome plated Control spindle: brass EN 12164 CW617N Obturator seal: EPDM Seals: EPDM Spring: stainless steel Protection cover: POM
Performance:
Max. working pressure: 10 bar Set temperature: 95°C Temperature range: 5–110°C Discharge flow rate at 110°C and Δp 1 bar: 3000 l/h Ambient temperature range: 0–80°C Action type (EN 14597): 2 KP Max. temperature of the sensor: 130°C Medium: water PED category: IV
Connections: 3/4” F x 3/4” F Probe connection: 1/2” M Capillary length: 1300 mm
Dimensions
CALEFF I
Product range
Code 543513 Temperature safety relief valve Size 3/4”
01057/07 GB
replaces dp 01057/05
R
E
G
I
S
T
E
R
E
D
BSI EN ISO 9001:2000
Cert. n° FM 21654
UNI EN ISO 9001:2000
Cert. n° 0003
A
3/4”BØ 40C42D86EØ 42F70
Code
543513
Weight (kg)
1,06
D
A
B
A
C
E
F
1/2”
197
1115
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Code 543513
Temperature safety relief valve. EC certified and approved to German DIN standards. Redundant safety sensor. Connections 3/4” F. Chrome plated brass body. Stainless steel spring. EPDM seals. Temperature range 5 –110°C. Nominal set temperature 95°C. Maximum working pressure 10 bar. Complete with 1/2” M remote probe with pocket. Length of capillary 1300 mm.
SPECIFICATION SUMMARIES
Operating principle
When the temperature rises, the fluid contained within the sensor (1) undergoes a change of state from liquid to gas. The consequent volume increase creates a mechanical movement causing the expandable bellows (2), inside the valve, to push on the obturator and lift it up.
Construction details
Redundant expansion system
The entire expansion system has a built-in redundancy (1)-(2) to ensure maximum safety, so if one part of the sensor system fails the other part will perform the same functions as the entire sensor.
Pocket and capillary tubes
The size of the pocket is such that it is always in contact with the sensors, which improves heat transmission and keeps thermal inertia to a minimum. The capillary tubes are protected by a galvanized sheath.
Bellows holder support
The bellows holder support is made of acetalic resin and can be repositioned by loosening the knurled lock nut.
Drain
The lower part of the valve contains a button in order to drain the system.
1 2
1 2
We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice.
CALEFFI S.P.A. · I · 28010 FONTANETO D’AGOGNA (NO) · S.R. 229, N.25 · TEL. +39 0322 8491 R.A. · FAX +39 0322 863723
· www.caleffi.com · info@caleffi.com ·
© Copyright 2007 Caleffi S.P.A.
CALEFFI
Installation
DOMESTIC water supply
safety discharge
mains
inlet
Hot
water
storage
safety discharge
mains
inlet
The sensor should be mounted at the top of the boiler or on the outlet piping upstream of any isolating device and at a maximum distance of 0,5 m.
1. After mounting the valve on the pipe, according to the flow direction indicated on the valve body, place the part connected to the sensor in its seat.
2. Loosely tighten the knurled lock nut.
3. Position the sheath outlet that connects the probe by turning the black cap. Completely tighten the knurled lock nut.
Installation of the temperature safety relief valve in boilers with built-in heater.
Installation of the temperature safety relief valve in the emergency heat exchanger.
Accessories
We recommend inserting a visible discharge tundish (5521 series Caleffi) when connecting the device to the discharge pipe.
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