CAL Controls 9500P Data sheet
The CAL 9500P
Programmable
Profiling
Temperature &
Process Controller
SL000272 33061/01/0900
Ordering information codes
Code
Model 48 x 48 mm 95
Outputs SSd / relay 00
relay / relay 11
SSd / SSd 22
4-20mA / relay B1
4-20mA / ssd B2
0-5V / relay C1
0-5V / ssd C2
0-10V / relay D1
0-10V / ssd D2
Output 3 Always relay 1
Programmer P
Inputs Sensor A
4-20mA B
0-5V C
0-10V D
Communications None fitted 0
RS232 fitted 2
RS485 fitted 4
Unused 00
Ordering example 1
Model 9500P ssd/relay/relay outputs
4-20mA input, RS485 fitted
95 00 1 P B 4 00 95 B2 1 P A 0 00
Ordering example 2
Model 9500 with 4-20mA/ssd/relay
outputs, sensor input, no comms
Codes for additional software and hardware
CALCOMMS charting & logging software
CALCOMMS CD Rom demo-disk
Communications board RS232
Communications board RS485
RS232 to RS485 converter
CALopc OPC server
CALpoll
10 01 XX 3 0 0
000124
3C 00 00 2 0 0
3C 00 00 4 0 0
3C 24 00 0 0 0
10 01 GB S 0 0
Available on the web
Temperature Controllers
This low-cost range is dedicated for
temperature control and also has the
added options for RS232 & RS485
communications boards. All controllers
have P.I.D. control, autotune, heat-cool
strategy and a single ramp-soak profile.
Solid State Relays
This range of solid-state relays completes
the solution from sensors to control
output. This catalogue shows a range of
hockey-puck style SSRs and the Solitron
range with built-in heat sinks that are easy
to specify and install.
Ask for these brochures for our other product ranges
Temperature Sensors
This comprehensive catalogue is full of
useful information as well as a wide range
of thermocouples and RTDs for all
applications. Also included is a range of
accessories from cables, connectors, glands
to thermowells.
The CAL 9500P Programmable Temperature / Process Controller with Communications & Software Support
CAL innovators in control
Established in 1963, CAL is a dynamic and
strong company leading the industry in
single-loop controllers. CAL’s pioneering
spirit established many of today’s world
standards for controllers such as the first
48mm x 48mm (
followed by the first digital controller of the
same size and then the first 24mm x 48mm
1
(
/32NDDIN) controller.
CAL’s range of easy-to-use controllers are
complemented by a suite of software
products for communications, data-logging
and supervisory control.
CAL has developed a reputation based on
product support, innovation and attractivelystyled controllers that enhance our
customers’ equipment, panels and machines.
Note:
Standard colour is Jade
Green, other colours
are subject to minimum
order quantities.
1
/16THDIN) analogue controller,
The CAL 9500P programmable process
controller
The CAL 9500P is a versatile programmable controller
for temperature and process control applications. It is
designed to offer the highest functionality in a 48mm
x 48mm (1/16
TH
DIN) package.
The 9500P can be factory configured in a range of
process control or temperature control options
making the controller dedicated to the application,
ideal for both OEM and manufacturing process
applications.
This combination of programmable ramp/soak profiles,
process control inputs and 3 outputs, together with
RS232 or RS485 comms makes the CAL 9500P a
unique and affordable package.
Controller functionality
●
Full P.I.D. operation
●
Autotune at 75% of set-point or at set-point
●
Heat-cool operation
●
RS232 or RS485 communications options
●
CE, UL & CSA compliant
Inputs
●
Thermocouples & RTD (PT100, 2 or 3 wire)
●
Analogue – 0-20mA, 4-20mA, 0-50mV, 0-5V, 0-10V
Easy to scale input signals
CAL has made the task of scaling inputs very simple:
example: 4-20mA = 60–260 units, where 4mA = 60 units
note: 4-20mA corresponds to an input range of 10-50mV
Step 1, enter scale max’ = 260,
Step 2, enter scale min’ = 60,
Step 3, enter input max’ = 50 (i.e. 50mV = 20mA)
Step 4, enter input min’ = 10 (i.e. 10mV = 4mA).
Outputs (total of three outputs)
●
Solid state relay drive (SSD) and Relays (2 amp)
●
Analogue – 4-20mA, 0-5V, 0-10V
3-year warranty
Programmer functionality
●
Up to 31 programs (profiles)
●
Up to 126 segments
●
Unlimited use of event outputs via the 2nd and 3rd
outputs
●
Copy/Paste/Edit/Delete functions to simplify program
building
●
Call another program as a sub-program segment
●
Up to 999 program loop cycles, or continuous loop
cycling
●
Hold back function, to ensure the next segment is not
started until the last segment reaches the set-point
●
3 power fail recovery options, (Hold, Continue or
Reset)
●
Front panel interrogation of the program position
●
Memory usage indication during programming.
(note: program capacity is a memory function and
different types of segment use more/less memory).
Profile of a single program
Set-point
Segment 1
Subset of the functions list:
●
hoLd Suspends program until run
●
on Run program
●
Edit Insert, delete or copy programs
Power failure modes
●
rSEt Reset to program start
●
Cont Continue from interruption
●
hoLd Hold at interruption
Segment types
●
SPr Ramp to next set-point
●
SoAK Hold set-point for set time
●
StEP Step to new set-point
●
LooP Repeat the program
●
CALL Call up another program
●
E.oP Generate an event output at end of segment
●
Edit Delete or insert a segment
Hold back function
●
hb.u Hold back, this function ‘holds back’ the
Segment 2
RAMP
SOAK
Segment 4
SOAK
Segment 3
STEP
Segment 5
RAMP
Segment 6
SOAK
ramping set-point until the measured value
catches up with the ramping set-point. This
function ensures that the time taken to ramp
does not reduce the next segment.
Segment 7
EVENT
OUTPUT
Time
Memory Allocation Table
Function Memory Usage
Ramp 4 Bytes
Ramp with Holdback 5 Bytes
Soak 2 Bytes
Step 3 Bytes
Loops (1-3) 1 Byte
Loop (4+) 2 Bytes
Call 1 Byte
Event Output 1 Byte
Program Header 1 Byte
Examples:
Maximum capacity; 351 Bytes, 126 segments per
program, 31 programs
Example 1 (349 Bytes)
One program of 116 segments
(58 ramps, 58 soaks)
Example 2 (340 Bytes)
4 programs of 28 segments
(14 ramps, 14 soaks)
Example 3 (341 Bytes)
31 programs of (ramp-soak-ramp)
The above ramps are without hold-back option
Set-point
Seg. 1
from 1 to 999 cycles
e.g. loop for 25 cycles
RAMP
Segment 4
Program LooP
Seg. 2
SOAK
Seg. 3
RAMP
Seg. 5
RAMP
Segment 6
Program CALL,
to call another program
e.g. Call Prog 5
Then go to 7
Seg. 7
SOAK
The CAL 9500P is potentially the most versatile and
flexible controller in its size and price range. The
above program shows what is possible from this
unique controller.
Seg. 8
Seg. 10
RAMP
E.oP Event Output
e.g. Trigger alarm on SP2
SOAK
CONTIN-
UOUS
Time
Segment 9
.
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