Table of Contents................................................................................................................................................... ii
1.1 About This Manual.......................................................................................................................................1
1.2 About the CalAmp Location Messaging Unit-4200™ (LMU-4200™)...................................................... 2
1.6 Available Radio Interfaces .........................................................................................................................10
2INSTALLING THE LMU....................................................................................................................................................................................11
2.1 Preparing for Installation...........................................................................................................................11
2.2 Plan The Installation...................................................................................................................................12
2.2.1Size and Placement of LMU Unit........................................................................................................12
2.2.2Placement of Antennas ........................................................................................................................13
2.2.5Access to the SIM (Subscriber Identity Module) Card........................................................................14
2.2.6Protection from Heat............................................................................................................................14
2.2.7Visibility of Diagnostic LEDs .............................................................................................................14
2.2.9Moisture and Weather Protection ........................................................................................................15
2.2.10Preventing Accidental or Unauthorized Modification ....................................................................15
2.3 Installing the LMU in a Vehicle.................................................................................................................16
2.3.1Place the LMU unit in the vehicle. ......................................................................................................16
2.3.2Connect power, ignition, and ground...................................................................................................16
2.3.3Place the GPS antenna. ........................................................................................................................16
2.3.4Mount the Comm. Antenna. ................................................................................................................17
2.4.1Ignition and Inputs...............................................................................................................................21
Verification via SMS .........................................................................................................................................25
Welcome to the LMU-4200™ Hardware and Installation Guide. This manual is intended to
provide information on the basic setup and installation of the CalAmp LMU-4200™
product including hardware descriptions, environmental specifications, wireless network
overviews and device installation.
1.1 About This Manual
The LMU-4200™ is one of the most flexible and economical mobile tracking hardware
products available. In order to accurately describe the functionality of these units we have
broken this manual into the following sections:
System Overview: A basic description of a CalAmp LMU-4200™ based tracking
system. This includes a description of roles and responsibilities of each of the
CalAmp components as well as a brief overview of the wireless data technologies
used by the LMU-4200™.
Hardware Overview: Describes the physical characteristics and interfaces of the
LMU-4200™.
Installation and Verification: Provides guidance for the installation of the LMU-
4200™ in a vehicle and instructions on how to verify the installation is performing
adequately.
1.2 About the CalAmp Location Messaging Unit-4200™ (LMU-4200™)
CalAmp's flagship LMU-4200™ product has the features, expandability, and flexibility with
the intelligence to meet all customers’ ever changing needs in fleet management. The LMU4200™ offers a full set of features, comprehensive I/O system and expandable accessories
that make it an industry leading value proposition. The LMU-4200™ expandability and
flexibility lowers the cost of delivering, supporting, and growing fleet management solutions.
The LMU-4200™ is designed to support customers needing an array of vehicle interfaces.
For example, the serial ports supply switchable power at selectable voltages to ease the
installation of peripheral data devices. The optional jPOD™ ECU (Engine Control Unit)
interface reads and transmits heavy-duty engine condition and performance data such as
engine temperature along with the fault codes to provide the best possible real-time picture
of vehicle health. In addition, the LMU-4200™ offers optional WiFi and Bluetooth
capabilities.
The LMU-4200™ also incorporates CalAmp's industry leading over-the-air device
management and maintenance system software, , PULS™ (Programming, Updates, and
Logistics System). Configuration parameters, PEG rules, and firmware can all be updated
over the air. Our web-based maintenance server, PULS™ scripts, and firmware, can all be
updated over-the-air. PULS™ offers out-of-the-box hands free configuration and automatic
post-installation upgrades. You can also monitor unit health status across your customers'
fleets to quickly identify issues before they become expensive problems.
1.2.1 Environmental Specifications
The LMU-4200™ is designed to operate in environments typically encountered by fleet
vehicles, including wide temperature extremes, voltage transients, and potential interference
from other vehicle equipment.
To ensure proper operation in such an environment, the LMU-4200™ was subjected to
standard tests defined by the Society of Automotive Engineers (SAE). The specific tests
included temperature, shock, vibration, and EMI/EMC. These tests were performed by
independent labs and documented in a detailed test report. In accordance with Appendix A
of SAE J1113 Part 1, the Unit is considered a “Functional Status Class B, Performance
Region II” system that requires Threat Level 3 Testing.
The following shows the environmental conditions the LMU is designed to operate in and
the relevant SAE tests that were performed. No formal altitude tests were conducted.
The LMU-4200™’s features expanded I/O capabilities via its 22-Pin Molex 43045-2202
connector. Its pin-out is as follows:
Pin Signal Name Description Standard Cable Color Input or Output
1 Input 1 Input 1 – Digital Input Blue Input
2 Input 2 Input 2 – Digital Input Orange Input
3 Input 3 Input 3 – Digital Input Violet Input
4 Input 4 Input 4 – Digital Input Gray Input
5 Input 5 Input 5 – Digital Input Green & White Input
6 Input 6 Input 6 – Digital Input Blue & White Input
7 Input 7 Input 7 – Digital Input Black & White Input
8 1BB T Data 1 Bit Bus Data (T) Green & Black Input/Output
9 1BB GND 1 Bit Bus Ground Black Ground
10 1 BB R Data 1 Bit Bus Data (R) Orange & Black Input/Output
11 1 BB Gnd 1 Bit Bus Ground Black Ground
12 Output 0 Green Output
13 Output 1 Brown Output
14 Output 2 Yellow Output
15 Output 3 Blue & White & Orange Output
16 Output 4 Green & Black & Orange Output
17 LED 1 Red & Green Output
18 LED 2 Orange & Green Output
19 ADC 2 Black & Red Input
20 ADC 3 White & Red Input
21 ADC 4 Orange & Red Input
22 ADC 5 Blue & Red Input
Figure 3 - LMU-4200™ Header (looking into LMU)
CalAmp offers a 6”, 20 wire harness assembly for this connector (Part Number5C889)
The LMU-4200™ offers 2 serial interface connections (Host/Aux1 and Aux 2) on its front
face. These are provided via 2 Molex 43650-0501 connectors using the following pin outs.
Pin Signal Name Description Input or Output
1 VIN_FILT Filtered LMU Power Power Supply
2 VCC3V3 3.3V Power Power Supply
3 Ground Ground Ground
4 TX Transmit Data Input to LMU
5 RX Receive Data Output From LMU
Figure 4 – Serial Interface Connector
Users should only use CalAmp approved serial adapters with these connections. (Part
Number 133337-5 and 133564-1)
Figure 5 - LMU-4200™ Serial Cable Plugged into Aux 1
The expansion interface located on the back of the LMU-4200™ via the 16-in Molex
connector is used to extend I/O functions and provide serial access to the LMU-4200™. It
should only be used with CalAmp expansion harnesses. The available accessories are:
1.3.4.1 jPOD™ Vehicle Bus Adaptor
The CalAmp jPOD Adapter is a J1939 compliant device that reads the parameters broadcast
in the J1939 bus, processes them and provides filtered vehicle data to the LMU-4200™.
A script is written using a special software tool and loaded into the jPOD. This script defines
the specific parameters (PGNs/SPNs) to read, how to process them and how to send them
to the host. The script does not send any requests onto the bus.
Selected J1939 Parameters
Battery Potential / Power Input 1 65271168
Engine Coolant Temperature 65262110
Engine Speed RPM 61444190
Vehicle Speed6526584
Accelerator Pedal Position %6144391
Brake Pedal Switch - On/Off65265597
Total Vehicle Distance65248245
Engine Total Fuel Used65257250
Diesel Particulate Filter Status648923701
DM1 (Diag Msg 1 - active DTC’s)65226
50 channel GPS receiver (with SBAS, DGPS)
Accuracy: 2 meter CEP (with SBAS)
Antenna connector: SMA
Tracking Sensitivity: -160dBm
Acquisition Sensitivity: -144dBm
Note that the CalAmp LMU-4200™ requires an antenna amplifier that operates at 3VDC;
5VDC amps will not work.
1.5 RF Connector
LMU-4200’s™ uses an SMC connector with a 50 Ω iimpedance.
1.6 Available Radio Interfaces
CDMA 1xRTT – Bell Mobility ( Part Number: LMU42C1B1-G1000)
CDMA 1xRTT – Sprint ( Part Number: LMU42C1S1-G1000)
CDMA 1xRTT – Verizon Wireless ( Part Number: LMU42C1V1-G1000)
GPRS (Part Number: LMU42G101-G1000)
HSPA (Part Number: LMU42GH101-G1000)
The installation of the LMU and its antennas can have a major impact on the LMU’s
performance. It is recommended that installers be familiar with the installation of GPS and
cellular devices and are comfortable in a vehicle environment.
2.1 Preparing for Installation
Be sure you have received all the LMU components you need. This must include:
The LMU to be installed
A power harness
GPS Antenna
Comm Antenna
Optional Components:
o Input and output cables
o Relays
o LMU peripherals (i.e. Serial adapter, ioPOD, BTA, TetheredLocator)
o Host serial devices (e.g. PDAs, laptops, other serial devices)
Verify Power, Ground and Ignition. Be sure to check each source (power, ground and
ignition) to ensure that the proper signaling exists. This is typically accomplished with a
multi-meter.
Before drilling any holes or running any wires, decide where each hardware component will
be located (LMU, antennas, peripherals, etc.). Be sure that the cables to the LMU are not
bent or constricted in any way. Also make sure that the LMU is kept free from direct
exposure to the elements (sun, heat, rain, moisture etc...).
Be advised that an installation that violates the environmental specifications of the LMU will
void the warranty.
The best way to ensure a trouble-free installation is to consider your options and make some
decisions before you start. Take a look at the vehicle and determine how to best install the
LMU for the following purposes:
Accurate data gathering and simulation of how customers actually use your solution
Ongoing monitoring and maintenance of LMU equipment
Accidental or intentional alteration of the equipment or cable connections
The following sections cover some of the issues to consider when planning your LMU
installation.
2.2.1 Size and Placement of LMU Unit
The dimensions of the LMU should be taken into account, particularly when installing in a
vehicle:
Whether you intend to place the LMU under a seat or into a cavity behind the vehicle’s
interior molded trim, be sure the LMU will fit before drilling any holes or running cable
Be certain that the cables running to the LMU will not be bent or constricted.
Damage to the cables may impede the LMU’s performance.
Be certain that the installation point will not violate any of the LMU’s environmental
specification (temperature, moisture, etc…) as improper installation of the LMU may
void the warranty.
See the LMU Environmental Specifications for the exact measurements and specifications of
the LMU-4200™.
Typical installations will place the LMU under the vehicle dash board, or in the trunk. Make
sure you can get access to the unit afterwards as under some circumstances it may be
necessary to add additional wiring or connections to the LMU.
There are effectively three options for placements of an antenna:
Roof-mount (magnetic or thru-hole)
Glass-mount
Covert (e.g. under the seat, dash, etc…)
2.2.3 Comm Antenna Placement Guidelines
The Comm. Antenna must be located at least 20cm away from vehicle passengers, other
personnel, or bystanders in order to comply with FCC radio frequency exposure limits.
Typically, the Comm antenna used by the LMU for wireless service is a standard 3-dB gain
whip. It mounts with standard mounts (i.e. thru-hole, magnetic mount or peel and stick) and
requires a ground plane to work properly. If possible, it should be located at least 3 feet from
the GPS antenna. Ensure that the cable does not get crushed during installation.
Please note that the antennas provided by CalAmp combine both the GPS and Comm
portions.
2.2.4 GPS Antenna Placement Guidelines
In order to maximize the performance of the LMU the GPS antenna should have a clear
view of the sky. When installing the GPS antenna on a vehicle, make sure that there are no
obstructions close to the antenna that might block the view 360 to the horizon. Things like
air horns, lights, vents, etc… should not block the antenna beyond 5 above the horizon.
The best location is usually near the center of the roof; however it is also desirable to locate
the cellular antenna as far from the GPS antenna as is practical.
7 Examples of good and poor GPS antenna placements
The received signal levels at the GPS antenna from the satellites are very low in power
(approximately -136 dBm), so any blockage of the antenna can affect the quality of the
location computed by the receiver. Kinks or tight knots in the antenna cable can also
prevent the GPS receiver from operating properly. When laying out the antenna cable, care
should be taken so that the cable is not subjected to crushing or strain.
2.2.5 Access to the SIM (Subscriber Identity Module) Card
When used in a GSM or HSPA network, each LMU uses a Subscriber Identity Module
(SIM) card, which should be inserted before you install the LMU for the first time. The SIM
card is attached to the main-board inside the housing of the LMU unit.
At some future time, you might need or want to replace the SIM card with a different one,
so try to install the LMU in such a way that the cover can be removed to make the SIM card
accessible.
2.2.6 Protection from Heat
It is best not to place the LMU unit in an unusually warm location such as directly near
heater vents, near hot engine components or in direct sunlight. The maximum temperature
that can be tolerated by the LMU is described in the LMU Environmental Specifications
section.
2.2.7 Visibility of Diagnostic LEDs
Status LED lights on the front of the LMU unit can provide valuable information about the
operation of the LMU. When feasible, attempt to install the LMU in such a way that these
lights can be seen with reasonable ease.
You may find it useful to be able to view the LEDs periodically to make sure that the LMU
is operating properly. If at any time you should encounter a problem with the LMU, you
may need to read the LEDs in order to troubleshoot the problem. If you cannot fix the
LMU yourself, you will need to provide the LED information to CalAmp customer support.
For information about how to interpret the LEDs, see the Status LED Behavior section.
2.2.8 Cable Length
The RF cables which are provided for connecting to the LMU antennas should be used at
the length provided. Do not cut cables. Instead, coil any excess cable length, making sure not
to crimp or flatten the antenna cable.
2.2.9 Moisture and Weather Protection
The LMU unit must be located where it will not be exposed to moisture or water. In a
typical installation inside a vehicle this is not commonly thought to be a concern; however, it
might be best to avoid locating the LMU below a car’s cup holders, or where rain might
easily splash into the compartment when a door is opened.
2.2.10 Preventing Accidental or Unauthorized Modification
If you anticipate that fleet drivers or others might interfere with the LMUs once they are
installed, take steps to be sure that it is not easy to disconnect the antenna wiring, remove
the LMU from its power source, etc.
Two common methods are the use of Tamper Proof Sealant or creation of PEG Script to
detect power loss or GPS antenna disconnections.
This section provides instructions for installing an LMU in a vehicle.
Be sure to consider the design decisions described in the previous sections. When you are
ready to begin installing the LMU, follow these steps:
2.3.1 Place the LMU unit in the vehicle.
Typically, the LMU should be placed under the passenger seat or dashboard of the vehicle.
Attach the LMU to the solid body of the vehicle, not to plastic panels. The LMU can be
placed out of sight by removing interior trim and molding to expose available space, then
replacing the trim once the LMU is in place.
2.3.2 Connect power, ignition, and ground.
The power input (red wire) must be connected to a constant (un-switched) +12 VDC or
+24 VDC supply; preferably, connected directly to the vehicle battery terminal or as close to
it as possible. This connection point should be fuse protected to not more than 5 Amps.
The ignition input (white wire) must be connected to the vehicle ignition or another
appropriate key operated line, such as ACCESSORY, ensuring that power to the ignition
wire is available only when the vehicle ignition is on.
The ground line (black wire) must be connected to chassis ground.
Failure to connect these lines in the manner described may result in discharge of the vehicle
battery.
For best results, it is strongly recommended that the LMU connection be on its own circuit.
Connect the power input directly to the vehicle battery if possible and protect the circuit
with an inline fuse. If you must connect through the fuse box, use standard commercial
wiring practices to create a permanent installation rather than using press-in fuse clips or
other temporary measures.
DO NOT connect the power cable to the LMU at this time.
2.3.3 Place the GPS antenna.
The GPS antenna must have a clear view of the sky. Mount the GPS antenna on the
vehicle’s highest point (for example, the roof of a car). Make sure that there are no
obstructions close to the antenna that might block the view 360° to the horizon. Air horns
lights, vents, etc.. should not block the antenna beyond 5° above the horizon.
Kinks or knots in the antenna cable can prevent the GPS receiver from operating properly.
When laying out the antenna cable, take care that the cable is not subjected to crushing or
strain.
The ideal location is typically near the center of the vehicle’s roof. However, it is also
desirable to locate the cellular antenna as far from the GPS antenna as possible.
Figure 8 - GPS Antenna Location
2.3.4 Mount the Comm. Antenna.
When using separate Comm and GPS antennas, it is best to locate the Comm. Antenna at
least 3 feet from the GPS antenna. Ensure that the cable is not crushed during installation or
normal vehicle operation.
Again, the Comm. Antenna must be located at least 20cm away from vehicle passengers,
other personnel, or bystanders in order to comply with FCC radio frequency exposure limits.
The LMU-4200™ provides the following inputs and outputs (I/O):
Digital Inputs
Input 0: Ignition Sense (Always biased low)
Input 1: Generic Digital Input (Biased high or low/ S-158 Bit 1)
NOTE: Shared with Output 1. Function selection controlled by S-159
Input 2: Generic Digital Input (Biased high or low/ S-158 Bit 2)
NOTE: Shared with Output 2. Function selection controlled by S-159
Input 3: Generic Digital Input (Biased high or low/ S-158 Bit 3)
Input 4: Generic Digital Input (Biased high or low/ S-158 Bit 4)
Input 5: Generic Digital Input (Biased high or low/ S-158 Bit 5)
Input 6: Generic Digital Input (Biased high or low/ S-158 Bit 6)
Input 7: Generic Digital Input (Biased high or low/ S-158 Bit 7)
Input 8: Motion Sensor
Analog to Digital Inputs
A/D 0: External Power Supply Monitor
A/D 1: Generic External Analog to Digital Input
A/D 2: Generic External Analog to Digital Input
A/D 3: Generic External Analog to Digital Input
A/D 4: Generic External Analog to Digital Input
A/D 5: Generic External Analog to Digital Input
A/D 6: <TBD>
A/D 7: GPS Antenna Monitor
Outputs:
Output 0: Standard Open Collector Relay Output
Output 1: Standard Open Collector Relay Output
Output 2: Standard Open Collector Relay Output
Output 3: Standard Open Collector Relay Output
Output 4: Standard Open Collector Relay Output
LED Drivers
Output 5: Standard LED Driver
Output 6: Standard LED Driver
iButton / 1 Bit Bus
iButton ID Support
1Wire bus with current boost for temperature sensors
The LMU-4200™ provides up to 4 inputs on its own and up to 7 with the ioPOD. These
inputs are protected from typical vehicle transients and can be directly connected to most
vehicle level logical inputs from 4 volts up to the vehicle power input level (typically 12
VDC). Their input impedance is approximately 10k. One of these inputs is dedicated to
sensing the vehicle’s ignition status to provide for flexible power management. The other
two inputs may be used to sense vehicle inputs such as cooling unit operation, a hidden
driver “Panic” switch, taxi on-duty/off-duty meter status or many others.
The ignition input is pulled to ground through the 10k resistance, where the other inputs can
be configured to be normally High (i.e. pulled to +12v through a 10k resistor) or Low (i.e.
pulled to ground through a 10k resistor). The diagrams below show how to connect the
inputs in both a high- and low-biased configuration:
The LMU-4200™ supports an internal 3 Axis Precision Accelerometer as one of its discreet
inputs. When the LMU is moved in any direction, the associated input will be in the High
state. If the LMU’s accelerometer does not detect motion, then the input will be in the Low
state. No external connections are required for this functionality to be operational.
2.4.3 Outputs
The LMU’s and ioPOD;s outputs are designed to drive external relays. These outputs
provide a high-current, open-collector driver that can sink up to 150 mA each. These drivers
may be used to drive external relays that can then control vehicle functions such as door
locks, fuel shut-off valves, sirens and lights. If additional current is required to drive the
relays, external circuitry can be added to source the current. This diagram is a typical use of
an output to drive a relay.
The LMU-4200™ is equipped with two Status LEDs, one for GPS and one for COMM
(wireless network status). The LEDs use the following blink patterns to indicate service:
LED #1 (Comm LED - Orange) Definitions
Condition LED 1
Modem Off Off
Comm On - Searching Slow Blinking
Network Available Fast Blinking
Registered but no Inbound
Acknowledgement
Registered and Received
Inbound Acknowledgement
Alternates from Solid to Fast Blink every
1s
Solid
LED #2 (GPS LED - Yellow) Definitions
Condition LED 1
GPS Off Off
GPS On Slow Blinking
GPS Time Sync Fast Blinking
GPS Fix Solid
The Application ID value of the LMU indicating the host platform and the
wireless networking technology of the LMU.
o <Firmware Version>:
The current firmware version in use by the LMU
COM:
o <RSSI>:
This is the signal strength the wireless modem sees from the network. In
general the LMU is at least scanning for the network if the RSSI is not -113.
o[./d/D]:
If the character ‘D’ is present, it indicates the LMU had a data session
established when it responded to the status request. For the 8-Bit product line
an upper case ‘D’ indicates both the Inbound and Maintenance sockets are
ready. The lower case ‘d’ indicates that only the Maintenance socket is ready.
A ‘.’ indicates no sockets are ready.
o[./a/A]:
This field indicates if the LMU has received an Acknowledgement from the
Inbound server. This field will be empty if the LMU has never received an
ACK.The lower case ‘a’ will be present if it has received an ACK since the last
cold boot (i.e. power cycle) but not the last warm boot (App Restart or Sleep).
The upper case ‘A’ will be present if the LMU has received an ACK since the
last warm boot. A ‘.’ Indicates no acknowledgement has been received.
This field indicates if the LMU’s log is currently active. An ‘L’ indicates that
the log is currently in use (i.e. one or more records have been stored) where a
‘.’ indicates the log is inactive.
o [IP Address]:
This is an optional field if and is only present if the LMU has established a
valid data session. This field will contain the current IP address of the LMU as
assigned by the wireless network. Note that if you see a value of 192.168.0.0,
this is an indication that the LMU has not been able to establish a data session.
o [<APN>]
The current Access Point Name in use by a GSM LMU.
GPS:
o[Antenna <Short/Open/Off>]:
This field, if present, indicates a problem with the LMU’s GPS antenna. A
value of Short indicates that the antenna cable has likely been crushed. A value
of Open indicates that the antenna cable is either cut or disconnected. A value
of Off indicates that the LMU’ GPS receiver is off.
o[No Time Sync]:
If this field is present, it indicates that the LMU’s GPS receiver has not been
able to find even a single GPS satellite. This would likely been seen in
conjunction with the above antenna error, or if the LMU GPS antenna is
otherwise blocked
1
.
o [<FixStatus> <Sat Count>]:
If these fields are present it indicates that the LMU has, or had a valid GPS
solution. The <Sat Count> field indicates how many GPS satellites are
currently in use by the LMU. The <FixStatus> field indicates the type of fix.
The Fix Status types are detailed in the LM Direct Reference Guide.
INP:
o<input states>:
This field details the current state of each of the LMU’s discreet inputs. This
field is always 8 characters long. The left most character represents the state of
input 7 where the right most represents the state of input 0 (i.e. the ignition).
A value of 1 indicates the input is currently in the high state. A value of 0
indicates it is currently in the low state.
o <vehicle voltage>:
This field will contain the current reading of the LMU’s internal A/D. This
will be the supply voltage provided to the LMU in mV.
MID:
o <mobile ID>:
This will be the current mobile ID in use by the LMU.
1
For example you may see this if the vehicle is in a garage when the LMU is powered up.
This will be the type of Mobile ID in use by the LMU. The available types are,
Off, ESN, IMEI, IMSI, USER, MIN and IP ADDRESS.
INB:
o<inbound IP address>:
This is the current IP address in use by the LMU. This value should match the
IP address of your LM Direct server.
o<inbound port>:
This is the current UDP port the LMU will use to deliver its LM Direct data.
This value should match UDP port you are using on your LM Direct server. It
is typically 20500.
o <Inbound Protocol (LMD/LMX)>:
This is the current UDP/IP messaging protocol in use by the LMU. In general
it should be LMD.
Example CDMA Response:
APP:082 8.3d
COM:-81 D A 10.73.72.105
GPS:3D-INVLD 0
INP:11100111 13.6V
MID:4141000100 ESN
INB:207.7.101.227:20500 LMD