CalAmp 2640G User Guide

LMU-2640™
Hardware and
Installation Guide
Version 1.0
April 2016
Copyright ©CalAmp DataCom Inc 2016 CalAmp Proprietary & Confidential
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Regulatory Information
Human Exposure Compliance Statement
Pursuant to 47 CFR § 24.52 of the FCC Rules and Regulations, personal communications services (PCS) equipment is subject to the radio frequency radiation exposure requirements specified in § 1.1307(b), § 2.1091 and § 2.1093, as appropriate.
CalAmp DataCom Inc. certifies that it has determined that the LMU-2640™ complies with the RF hazard requirements applicable to broadband PCS equipment operating under the authority of 47 CFR Part 24, Subpart E of the FCC Rules and Regulations. This determination is dependent upon installation, operation and use of the equipment in accordance with all instructions provided.
The LMU-2640™ is designed for and intended to be used in fixed and mobile applications. “Fixed” means that the device is physically secured at one location and is not able to be easily moved to another location. “Mobile” means that the device is designed to be used in other than fixed locations and generally in such a way that a separation distance of at least 20 cm is normally maintained between the transmitter’s antenna and the body of the user or nearby persons. The LMU-2640™ is not designed for or intended to be used in portable applications (within 20 cm of the body of the user) and such uses are strictly prohibited.
To ensure that the LMU-2640™ complies with current FCC regulations limiting both maximum RF output power and human exposure to radio frequency radiation, a separation distance of at least 20 cm must be maintained between the unit’s antenna and the body of the user and any nearby persons at all times and in all applications and uses. Additionally, in mobile applications, maximum antenna gain must not exceed 3 dBi.
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TableofContents
License Agreement .......................................................................................................................................... ....... ii
Limited Warranty ..................................................................................................................................................iv
Regulatory Information.......................................................................................................................................... v
Human Exposure Compliance Statement ............................................................................................................. v
1 INTRODUCTION ................................................................................................................................................................................................. 1
1.1About This Manual ....................................................................................................................................... 1
1.2About The Reader ......................................................................................................................................... 2
1.3About CalAmp ............................................................................................................................................... 3
1.4About the CalAmp Location Messaging Unit-2640™ (LMU-2640™) ...................................................... 4
2 SYSTEM OVERVIEW .......................................................................................................................................................................................... 5
2.1Overview ............................................................ ............................................. ............................................... 5
2.2Component Descriptions ............................................................................................................................... 7
2.2.1 Wireless Data Network .......................................................................................................................... 7
2.2.2 LMU-2640™ .......................................................... ............................................................................... 7
2.2.3 LM Direct™ Server ............................................................................................................................... 7
2.2.4 Backend Software .................................................................................................................................. 7
2.2.5 PULS™ .................................................................................................................................................. 8
2.2.6 LMU Manager™ ................................................................................................................................... 8
2.3Wireless Data Primer .................................................................................................................................... 9
2.3.1 SMS (Short Message Service) ............................................................................................................... 9
2.3.2 GPRS (General Packet Radio Service) .................................................................................................. 9
3 HARDWARE OVERVIEW ................................................................................................................................................................................... 10
3.1Location Messaging Unit-2640™ (LMU-2640™) ........ ............................................................................. 10
3.1.1 LMU-2640™ Handling Precautions .................................................................................................... 10
3.1.2 Environmental Specifications .............................................................................................................. 12
3.2Primary Connector ..................................................................................................................................... 14
3.2.1 LMU-2640™ -3 Wire Power Cable ..................................................................................................... 16
3.2.2 LMU-2640™ – Full I/0 Wiring Harness – Part Number 5C867......................................................... 17
3.2.3 LMU-2640™ - Serial Adapter ............................................................................................................. 18
3.2.4 LMU-2640™ Miscellaneous Accessories ........................................................................................... 20
3.2.5 GPS Receiver ....................................................................................................................................... 22
3.3Available Radio Interfaces ......................................................................................................................... 22
3.4External RF Connector ............................................................................................................................... 22
CONFIGURATION AND ACTIVATION .............................................................................................................................................................................. 23
3.5Configuration Quick Start Guide .............................................................................................................. 23
3.6Quick Start - General Config ........ ............................................................................................................. 24
3.7Auto provisioning of GSM LMUs .............................................................................................................. 25
3.8Activating a GSM LMU using AT Commands ......................................................................................... 27
3.9Accessing the SIM ....................................................................................................................................... 29
4 INSTALLING THE LMU .................................................................................................................................................................................... 31
4.1Preparing for Installation ........................................................................................................................... 31
4.2Plan The Installation ......................................................................... .......................................................... 32
4.2.1 Size and Placement of LMU Unit ........................................................................................................ 32
4.2.2 Placement of Antennas ........................................................................................................................ 33
4.2.3 Access to the SIM (Subscriber Identity Module) Card ........................................................................ 36
4.2.4 Protection from Heat ............................................................................................................................ 36
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4.2.5 Visibility of Diagnostic LEDs ............................................................................................................. 36
4.2.6 Cable Length ........................................................................................................................................ 36
4.2.7 Moisture and Weather Protection ........................................................................................................ 36
4.2.8 Preventing Accidental or Unauthorized Modification .. ....................................................................... 36
4.3Installing the LMU in a Vehicle ................................................................................................................. 38
4.3.1 Place the LMU unit in the vehicle. ...................................................................................................... 38
4.3.2 Connect power, ignition, and ground. .................................................................................................. 38
4.3.3 Place the GPS antenna. ........................................................................................................................ 38
4.3.4 Mount the Comm. Antenna. ................................................................................................................ 39
4.3.5 Typical Connection Sequence .............................................................................................................. 40
4.4I/O Descriptions ........................................................................................................................................... 42
4.4.1 Ignition and Inputs ............................................................................................................................... 43
4.4.2 3-Axis Accelerometer Input ................................................................................................................. 45
4.4.3 Outputs ................................................................................................................................................. 45
4.4.4 Status LEDs ......................................................................................................................................... 46
4.5Installation Verification .............................................................................................................................. 47
4.5.1 Comm Verification .............................................................................................................................. 47
4.5.2 GPS Verification .................................................................................................................................. 48
4.5.3 Inbound Verification ............................................................................................................................ 49
4.5.4 Verification via SMS ........................................................................................................................... 50
APPENDIX A - HYPERTERMINAL CONFIGURATION ......................................................................................................................................................... 53
APPENDIX B - WINDOWS VISTA - PUTTY SETUP ........................................................................................................................................................... 57
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1 Introduction
Welcome to the LMU-2640™ Hardware and Installation Guide. This manual is intended to give you information on the basic setup and installation of the CalAmp LMU-2640™ product including hardware descriptions, environmental specifications, wireless network overviews and device installation.
1.1 About This Manual
The LMU-2640™ is one of the most flexible and economical mobile tracking hardware products available. In order to accurately describe the functionality of these units we have broken this manual into the following sections:
System Overview: A basic description of a CalAmp LMU-2640™ based tracking
system. This includes a description of roles and responsibilities of each of the CalAmp components as well as a brief overview of the wireless data technologies used by the LMU-2640™.
Hardware Overview: Describes the physical characteristics and interfaces of the
LMU-2640™.
Installation and Verification: Provides guidance for the installation of the LMU-
2640™ in a vehicle and instructions on how to verify the installation is performing adequately.
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1.2 About The Reader
In order to limit the size and scope of this manual, the following assumptions have been made about the reader.
You are familiar with GPS concepts and terminology You have some experience with installing equipment in vehicles You are familiar with the use of AT Commands You are familiar with the use of terminal programs such as HyperTerminal or PuTTY
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1.3 About CalAmp
CalAmp is a leading provider of wireless communications products that enable anytime/anywhere access to critical information, data and entertainment content. With comprehensive capabilities ranging from product design and development through volume production, CalAmp delivers cost-effective high quality solutions to a broad array of customers and end markets. CalAmp is the leading supplier of Direct Broadcast Satellite (DBS) outdoor customer premise equipment to the U.S. satellite television market. The Company also provides wireless data communication solutions for the telemetry and asset tracking markets, private wireless networks, public safety communications and critical infrastructure and process control applications. For additional information, please visit our website at www.calamp.com
.
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1.4 About the CalAmp Location Messaging Unit-2640™ (LMU-2640™)
The LMU-2640™ fleet tracking unit offers leading edge technology including a new 3D accelerometer for measuring driver behavior and vehicle impacts while offering high reliability fleet customers demand.
Competitive Price, Competitive Technology, Competitive Edge
The LMU-2640™ is a robust fleet device you can count on for AVL applications. The LMU-2640™ incorporates leading GSM-GPRS wireless communication and extra sensitive GPS in an affordable package. High-sensitivity GPS and an internal antenna option also means the device can be mounted virtually anywhere for less expensive installation. The LMU-2640™ also features 3D accelerometer to detect and act on hard braking, hard acceleration, vehicle impacts, and crashes.
Flexibility
The LMU-2640™ features CalAmp's industry leading advanced on-board alert engine that monitors vehicle conditions giving you the most flexible tracking device in its class. The PEG™ (Programmable Event Generator) application supports hundreds of customized exception-based rules to help meet customers' dynamic requirements. Customers can modify the behavior of the device to meet with range of applications preprogrammed before shipment or in the field. Combining affordability and device intelligence with your unique application can give you distinct advantages over your competition.
Over-the-Air Serviceability
The LMU-2640™ also incorporates CalAmp's industry leading over-the-air device management and maintenance system software, , PULS™ (Programming, Updates, and Logistics System). Configuration parameters, PEG rules, and firmware can all be updated over the air. Our web-based maintenance server, PULS™ scripts, and firmware, can all be updated over-the-air. PULS™ offers out-of-the-box hands free configuration and automatic post-installation upgrades. You can also monitor unit health status across your customers' fleets to quickly identify issues before they become expensive problems.
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2 System Overview
2.1 Overview
The entire purpose behind a fleet management system is to be able to remotely contact a vehicle, determine its location or status, and do something meaningful with that information. This could include displaying the vehicle location on a map, performing an address look-up, providing real-time driving directions, updating the vehicles ETA, monitoring vehicle and driver status or dispatching the vehicle to its next pick up.
These functions, of course, are completely dependent on the capabilities of the vehicle management application. The role of the CalAmp LMU-2640™ is to deliver the location information when and where it is needed.
A typical fleet management system based on a CalAmp device includes the following components:
A wireless data network An LMU-2640™ Host Device (GPS NMEA only) An LM Direct™ communications server Backend mapping and reporting software which typically includes mapping and fleet
reporting functions
PULS™ LMU Manager™
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Figure 1 - Basic System Architecture
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2.2 Component Descriptions
2.2.1 Wireless Data Network
The Wireless Data Network provides the information bridge between the LM Direct™ server and the LMU-2640s™. Wireless data networks can take a variety of forms, such as cellular networks, satellite systems or local area networks. At this point in time, the networks available to the LMU-2640™ are:
GSM/GPRS
2.2.2 LMU-2640™
The LMU-2640™ is responsible for delivering the location and status information when and where it is needed. Data requests can come from any of the following sources:
PEG script within the LMU-2640™ A location or status request from the LM Direct™ server A location or status request from LMU Manager An SMS request made from a mobile device such as a customer’s cell-phone
In some cases, it is necessary to run an application in the vehicle while it is being tracked by the backend software. Such examples could include instant messaging between vehicles or a central office, in-vehicle mapping or driving directions, email or database access. In most of these cases you will be using the LMU-2640™ as a wireless modem as well as a vehicle­location device.
2.2.3 LM Direct™ Server
LM Direct™ is a CalAmp proprietary message interface specification detailing the various messages and their contents the LMU-2640™ is capable of sending and receiving. This interface allows System Integrators to communicate directly with LMU-2640’s™. Please refer to the LM Direct™ Reference Guide for details.
2.2.4 Backend Software
Backend software is a customer provided software application. Regardless of its purpose, one of its primary functions is to parse and present data obtained from the LM Direct™ server. This allows the application to do any of the following:
Display location database on reports received from the LMU-2640™ in a variety of
formats
Present historic information received from the LMU-2640™, typically in a
report/chart style format
Request location updates from one or more LMU-2640s™ Update and change the configuration of one or more LMU-2640s™
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2.2.5 PULS™
PULS™ (Programming, Update and Logistics System) is CalAmp’s web-based maintenance server offering out-of-the-box hands free configuration and automatic post-installation upgrades. PULS
TM
provides a means for configuration parameters, PEG scripts, and firmware to be updated Over-The-Air(OTA) and allows CalAmp customers to monitor unit health status across your customers’ fleets to quickly identify issues before they become expensive problems.
2.2.6 LMU Manager™
LMU Manager is the primary configuration tool in the CalAmp system. It allows access to almost every feature available to the LMU-2640™. Unlike the backend software, it has the option of talking directly to an LMU-2640™ or making a request forwarded by the LM Direct™ server.
For further details on using LMU Manager, please refer to the LMU Manager Users Guide
.
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2.3 Wireless Data Primer
This section is meant to give an overview of the wireless data technologies employed by the CalAmp LMU-2640™.
2.3.1 SMS (Short Message Service)
“The Short Message Service (SMS) is the ability to send and receive text messages to and from mobile telephones. The text can comprise of words or numbers or an alphanumeric
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combination. SMS was created as part of the GSM Phase 1 standard.”
SMS message are typically text based, though binary messages are possible and can range in size from 140 characters to 256 characters depending on the network being used.
2.3.2 GPRS (General Packet Radio Service)
“The General Packet Radio Service (GPRS) is a new non-voice value-added service that allows information to be sent and received across a GSM mobile telephone network. It supplements today's Circuit Switched Data and Short Message Service. GPRS is NOT related to GPS (the Global Positioning System), a similar acronym that is often used in
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mobile contexts.
GPRS is being deployed in its initial stages in approximately 52 countries around the world. Keep in mind that GSM frequencies change depending on your geographic location. In Europe, GSM sits in both the 900Mhz and 1.8GHz bands. In North America it sits in the
1.9GHz and 850 MHz bands. This means, that in order to roam with your GSM/GPRS mobile between countries, it needs to be able to operate on multiple frequencies. The LMU­2640™ offers quad-band (850/900/1800/1900 MHz) capabilities to support networks worldwide.
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Excerpt taken from the GSM World website (http://www.gsmworld.com/technology/sms/intro.shtml#1)
2
Excerpt taken from the GSM World website (http://www.gsmworld.com/technology/gprs.html)
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3 Hardware Overview
3.1 Location Messaging Unit-2640™ (LMU-2640™)
3.1.1 LMU-2640™ Handling Precautions
3.1.1.1 Electrostatic Discharge (ESD)
Electrostatic discharge (ESD) is the sudden and momentary electric current that flows between two objects at different electrical potentials caused by direct contact or induced by an electrostatic field. The term is usually used in the electronics and other industries to describe momentary unwanted currents that may cause damage to electronic equipment.
3.1.1.2 ESD Handling Precautions
ESD prevention is based on establishing an Electrostatic Protective Area (EPA). The EPA can be a small working station or a large manufacturing area. The main principle of an EPA is that there are no highly charging materials in the vicinity of ESD sensitive electronics, all conductive materials are grounded, workers are grounded, and charge build-up on ESD sensitive electronics is prevented. International standards are used to define typical EPA and can be obtained for example from International Electro-technical Commission (IEC) or American National Standards Institute (ANSI).
This ESD classification of the sub assembly will be defined for the most sensitive component, therefore the following classifications apply:
Class 1B – Human Model (< 1 Kv) Class M1 – Machine Model (< 100V)
When handling the LMU-2640’s™ main-board (i.e. sub assembly) by itself or in a partial housing proper ESD precautions should be taken. The handler should be in an ESD safe area and be properly grounded.
3.1.1.3 GPS Ceramic Patch Handling
When handling the sub assembly it may be natural to pick it up by sides and make contact with the antenna boards. In an uncontrolled ESD environment contact with the center pin of ceramic patch antenna can create a path for electrostatic discharge directly to the GPS Module. The GPS Module is very sensitive to ESD and can be damaged and rendered non­functional at low levels of ESD.
One should avoid contact with the center pin of the patch during handling. Going forward the Factory will be placing a protective layer of Kapton® tape over the patch element to eliminate this ESD path.
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3.1.1.4 Packaging
Anytime the sub assembly is shipped and it is not fully packaged in its final housing it must be sealed in an ESD safe bag.
3.1.1.5 Electrical Over-Stress (EOS)
The GPS receiver can be damaged if exposed to an RF level that exceeds its maximum input rating. Such exposure can happen if a nearby source transmits an RF signal at sufficiently high level to cause damage.
3.1.1.6 Storage and Shipping
One potential source of EOS is proximity of one LMU-2640™ GPS Antenna to another LMU-2640™ GSM Antenna. Should one of the units be in a transmit mode the potential exists for the other unit to become damaged. Therefore any LMU-2640™ GPS Antenna should be kept at least four inches apart from any active LMU-2640™ GSM Antenna or any other active high power RF transmitter with power greater than 1 Watt.
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3.1.2 Environmental Specifications
The LMU-2640™ is designed to operate in environments typically encountered by fleet vehicles, including wide temperature extremes, voltage transients, and potential interference from other vehicle equipment.
To ensure proper operation in such an environment, the LMU-2640™ was subjected to standard tests defined by the Society of Automotive Engineers (SAE). The specific tests included temperature, shock, vibration, and EMI/EMC. These tests were performed by independent labs and documented in a detailed test report. In accordance with Appendix A of SAE J1113 Part 1, the Unit is considered a “Functional Status Class B, Performance Region II” system that requires Threat Level 3 Testing.
The following shows the environmental conditions the LMU is designed to operate in and the relevant SAE tests that were performed. No formal altitude tests were conducted.
Size
4.0" long x 2.0" wide x 0.85" high
10.2 cm long x 5.1 cm wide x 2.2 cm high
Weight
2.61 ounces / 75g (external antenna)
3.0 ounces / 85g (internal antenna)
Operating Temperature
o
C to 75o C
-30
Storage Temperature
o
C to 85o C
-40
Humidity
0% to 95% relative humidity, non-condensing
Shock and Vibration
SAE Test: SAE J1455 Compliant Mil Standard 202G and 810F Compliant
Ground vehicle environment with associated shock and vibration
Electromagnetic Compatibility (EMC/EMI)
SAE Test: SAE J1113 Parts 2, 12, 21 and 41 Compliant FCC Part 15B Compliant Industry Canada Compliant
EMC compliant for a ground vehicle environment
Operating Voltage Range
7 – 32VDC
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Power Consumption
Active Standby :70mA at 12VDC Sleep on Network (SMS): 10mA Sleep on Network (GPRS): 20mA Deep Sleep: 3mA
GPS
50 channel (with SBAS, DGPS) GPS Receiver 2m CEP (with SA off)
-160 dBm tracking sensitivity
Communications (Comm)
Quad Band Class 12 GPRS Modem
850 MHz (Class 4) – 2W 900 MHz (Class 4) – 2W 1800 MHz (Class 1) – 1W
1900 MHz (Class 1) -1 W GPRS Packet Data (UDP) SMS
RoHS Compliant
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