Caframo BDC250, BDC250U1, BDC250MU1 User Manual

Petite Digital Stirrer User Manual
Online Warranty Registration
To register the warranty for your Caframo stirrer online, please complete the registration found at
www.CaframoLabSolutions.com/product-registration/
II
Language Index
English ..................................................................................................................1
French..................................................................................................................11
Spanish ................................................................................................................21
German ...............................................................................................................31
Contents
1
250MN004
Rev00
Packing List
Compare the contents of the shipment (BDC250 or BDC250U1) to the items on the following list to ensure all parts are received with the stirrer. Do not discard the container and packing materials until all parts are accounted for. It is recommended that the original packing materials be kept for transportation and storage.
• Petite digital stirrer *
• Power supply *
• Instruction manual *
• Allen key, (2) collet set screws *
• Stand support rod and lock nut
* Included with BDC250MU1 (motor only)
• Stand base
• (2) Impeller blades
• (2) Impeller lock screws
Impeller shaft
Universal Power Supply
Included with BDC250U1, BDC250MU1.
• Interchangeable plugs for: a. North America/Mexico/Japan b. Europe c. Australia/China d. UK/Singapore
• Measures H 68, W 50, D 39.3 mm
• RoHS compliant & CE marked
(a)
(d)
(c)
(b)
Introduction
This stirrer is specically designed for professional use in the laboratory and for
use in industry to stir liquids with various properties and applications.
This stirrer uses a high efciency brushless DC motor. The speed is kept constant
with continuous feedback to the motor. When torque demands are outside the stirrer’s range, integrated electronic overload protection ensures no damage can occur to the electronics, motor or transmission.
The stirrer is designed for reliability and durability. There are no wear parts that require user service during the normal life of the stirrer. There are no user serviceable parts.
2
Safety Label Legend
CAUTION: Read operating instructions carefully and
in full.
RECYCLE: Recycle in accordance with the waste
electronic & electrical equipment (WEEE) directive.
Safety Instructions
1. All operators must be familiar with the stirrer and read this entire manual.
If the stirrer is used in a manner not specied by the manufacturer, the
protection provided by the equipment may be impaired.
2. The stirrer must be securely xed to a stable support such as the provid­ed stand. If other stands are used, the unit must be secured such that it will not fall if tipped.
3. CAUTION: This is not an explosion proof stirrer. Do not use in a highly
ammable or explosive environment.
4. Spinning impellers can cause severe personal injuries. Operators must use extreme care and good judgment when mixing at any speed.
5. All mixing paddles and impellers must be in good condition with straight shafts. If the stirrer vibrates at high speeds, check the paddle shaft for damage, and repair or replace if needed.
6. Extreme care must be taken when mixing chemicals to ensure that no chemicals are splashed outside the mixing vessel. Care must be taken when changing to faster mixing speeds.
7. Ensure that the mixing impeller does not contact the containment vessel.
8. Do not operate while standing in water. Keep the unit dry and do not immerse any part, except the mixing paddle into any liquids. Protect unit and operator from splashing.
9. Ensure that no loose clothing, jewellery, or hair can become entangled in any rotating parts. A fast spinning chuck can cause injury to operator.
10. Power can be interrupted to the stirrer by pressing the power button. In an emergency, disconnect the main power cord.
11. Ensure the power button and mains power cord of the stirrer can be accessed immediately, directly and without risk at any time, and above all, in case of fault.
12. The stirrer must be used with supplied power cord. The cord and plug type are important safety elements. Do not use an inadequately rated cord and plug. Do not alter plug.
3
General Instructions
Read Safety Instructions: Unpack the stirrer carefully. Ensure the stirrer is not
damaged and verify the contents against the packing list. If the stirrer is damaged or the contents do not correspond with the packing list, notify your supplier im­mediately.
Read the manual carefully! Make sure that all users read this manual thoroughly before operating the stirrer. For further questions or inquiries, please contact:
Caframo Limited
501273 Grey Road 1 Georgian Bluffs ON N0H 2T0, Canada
Tel: 519-534-1080 Toll Free: 800-567-3556 (within USA and Canada) Website: www.CaframoLabSolutions.com E-mail: labsales@caframo.com
Approvals
Standards
CAN/CSA C22.2 No. 61010-1-12
North America
CAN/CSA-C22.2 No. 61010-2-051-15 UL 61010-1 (3rd Edition) UL 61010-2-051 FCC Part 15, Class A ICES003
Europe, Australia, New Zealand
CSA Canadian Standards Association CE Communité European (European Community) UL Underwriters Laboratories FCC Federal Communications Commission IEC The International Electrotechnical Commission ICES Interference Causing Equipment Standards EMC Electromagnetic Compatibility EMI Electromagnetic Interference
IEC 61010-1, IEC 61010-2-051 EMC/EMI standard IEC 61326-1
4
Installation
(BDC250MU1 includes motor only)
Stand Assembly
Remove lock nut. Insert the threaded end of the stand rod into the stand base. Turn rod clockwise to tighten. Secure with lock nut.
Stirrer Installation
Slide the clamp opening over the top of the stand rod. Lower to desired height. Turn clamp knob to securely tighten the stirrer onto the stand rod. Connect sup­plied power cord to stirrer. Connect power cord to a grounded electrical outlet.
Impeller Assembly
Add impeller blade(s) to impeller shaft. Tighten screw to secure.
Impeller Installation
Insert impeller shaft into collet opening until it stops. Tighten set screw.
Environmental Operating Conditions
The BDC250 stirrer must operate in the following conditions:
Indoors
1. Altitudes up to 2000 m (6500 ft.).
2. Temperatures from 5oC to 40oC (41oF to 104oF).
3. Maximum relative humidity 80% for temperatures up to 31oC (88oF) decreasing linearly to 50% relative humidity at (104oF).
4. Pollution degree 2 in accordance with IEC 664.
5
Auto Start
This stirrer includes an optional Auto Start feature. When set, the stirrer will resume mixing after a power failure, when power has been removed by control equipment (i.e., PLC) or when the power has been cut (i.e., stirrer unplugged). When power is restored, the stirrer will automatically ramp up to the last set speed and resume mixing. The stirrer ships from the factory with Auto Start disabled.
To set the Auto Start feature rst ensure stirrer is powered off. Press and hold the
Increase Button then press the Power Button. A dot will illuminate in the bottom right corner of the LED display to indicate the Auto Start feature is active. Press power button to turn the stirrer on and begin mixing.
To disable the Auto Start rst ensure stirrer is powered off. Press and hold the De­crease Button then press the Power Button. The dot on the LED display will go out to indicate the feature has been disabled.
Dimensions
j Four-digit LED display
Button - power on/off
Button - Increase rpm
Button - Decrease rpm
Collet
Housing
Clamp opening
Clamp knob
6
Technical Data
Model Number BDC250 Speed range 50 to 2500 rpm Maximum torque 10 Ncm Mechanical output power 1/50 hp
Input to power supply
Electrical output from power supply to Stirrer
Weight - Stirrer only Weight - Total package
AC 100 to 240 volts, 50/60 Hz (must use supplied power cord)
DC 24 volts, 1 amp
0.37 kgs (0.8 lbs)
1.47 kgs (3.2 lbs)
Maximum volume 2 litres, water-like viscosity
Molded housing
Chemical-resistant, ame retardant acetal
copolymer. Recyclable. Keypad Waterproof, chemical-resistant polyester Power cord length 1.8 m (6 ft) Stainless steel collet Fits 6 mm shaft (0.24 in) Led display accuracy ±10 rpm or ±3%, whichever is greater, 4 digit
Torque Capabilities
Torque Curve
12
10
8
6
Torque (Ncm)
4
2
0
0 250 500 750 1000 1250 1500 1750 2000 2250
RPM
7
General Operating Instructions
The stirrer must be securely mounted as specied in the installation instructions.
Ensure the mixing shaft and blade are securely attached. The stirrer is now ready for use to mix liquids.
Button Operation Functions
Power Button - Turns the stirrer motor on and off. When initially turned on, stirrer will spin at 50 rpm following a 5 second delay.
Increase Button - Increases the speed. If pressed within ve seconds
of the stirrer being turned on it will stir at the last speed before turned off.
Decrease Button - Decreases the speed. If pressed within ve
seconds of the stirrer being turned on it will stir at 50 rpm.
OL Indicates an overload condition. The load is too great for the stirrer and must be reduced. To reset stirrer turn power back on.
Safety is built into this stirrer. When it is turned on (Auto Start not enabled) it paus­es for 5 seconds before it starts to mix. The last speed used is displayed. The user has three options.
1. Do nothing. The stirrer will start to stir at 50 rpm after ve seconds.
2. Press the increase button and the stirrer will start to stir at the last speed set before powered off. This speed is displayed.
3. Press the decrease button and the stirrer will start to stir at 50 rpm.
8
Cleaning and Service
Cleaning
Unplug stirrer prior to cleaning. Using a mild soap and water solution, wipe the housing and control panel of the stirrer with a damp cloth. Do not use chlorine bleach, chlorine-based cleanser, abrasives, ammonia, steel wool, or scouring pads with metal content or similar harsh solvents or abrasives. These may damage the surface of the stirrer.
Service
Do not attempt to service or repair stirrer. If the stirrer housing is opened, the war­ranty becomes void. Contact Supplier for return authorization and return instruc­tions. Clean the stirrer so that it is free from any materials which may be harmful. Provide an SDS or other safety data sheets for all chemicals used in conjunction with this stirrer where appropriate. Place the stirrer and its parts into the original packing to protect and prevent damage during transport. Follow shipping direc­tions provided by Caframo when return is authorized and RMA issued.
CAUTION:
Failure to clean, service, and handle the stirrer as outlined above can cause it
to fail which could impair the safety of the user.
9
Warranty and Product Liability
Warranty
Caframo warrants the herein described product of its manufacture for three years from receipt of the equipment by the purchaser, against defects in material and workmanship. Warranty registration is available on the Service and Support page of our website (www.CaframoLabSolutions.com).
This limited warranty covers parts and labour. If the stirrer housing is opened, the warranty becomes void.
This warranty may only be altered by a specically published amendment. No
individual has authorization to alter the provisions of this warranty policy or its amendments. Expendable items are not covered by this warranty. Damages due to corrosion or accidental breakage are not covered.
Product Liability
Under no circumstances shall Caframo be liable for indirect, consequential, or spe­cial damages of any kind.
Caframo reserves the right to make technical changes without prior notice.
Accessories
The following accessories are available for purchase.
Shaft and Impellers - Part No. S100
(1) Mixing shaft, 186 x 6.35 mm (7 3/8 x 0.24) (1) Radial blade, 12.7 x 30.5 mm (0.4 x 1.1 in) (1) Axial blade, 12.7 x 30.5 mm (0.4 x 1.1 in)
Stand - Part No. A215
(1) Base (1) Hollow stand rod with lock nut, 495 x 9.5 mm (19.7 x 3/8 in)
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Index Langue
Anglais ...................................................................................................................1
Français ..............................................................................................................11
Espanol ................................................................................................................21
Allemand ..............................................................................................................31
Sommaire
11
Liste de colisage
Vérier que tous les éléments gurant dans la liste (BDC250 & BDC250U1) sui­vante sont contenus dans l’emballage. Ne pas jeter le contenant et l’emballage
tant que cette vérication n’a pas été effectuée. Il est recommandé de garder
l’emballage d’origine pour le transport et l’entreposage.
• Petit agitateur digital *
• Cordon d’alimentation *
• Manuel d’utilisation *
• Clé hexagonale, (2) vis de serrage
• Tige d’agitation
* Compris avec BDC250MU1 (moteur uniquement)
• (2) Tiges à hélices
• (2) Vis de verrouillage de l’hélice
• Base du statif
• Tige de soutien du statif et contre­écrou
Alimentation universelle
• Inclus avec BDC250U1, BDC250MU1
• Prises interchangeables pour a. Amérique du Nord / Mexique / Japon b. Europe c. Australie / Chine
d. Royaume-Uni / Singapour
• Mesures H 68 W 50 D 39,3 mm
• Conforme ROHS et marqué CE .
(a)
(d)
(c)
(b)
Introduction
Cet agitateur a été spécialement conçu pour une utilisation professionnelle en laboratoire et pour une utilisation industrielle standard. Il permet, par une technique d’agitation, de remuer des liquides aux propriétés et applications diverses et variées.
L’appareil est équipé d’un moteur à courant continu sans balai à haut rendement. La vitesse est constamment conservée grâce à une rétroaction permanente du moteur. Lorsque les exigences de couple sont supérieures à celles de l’agitateur, une protection électronique intégrée contre les surcharges évite que les composants électroniques, le moteur et la transmission ne soient endommagés.
L’agitateur a été conçu pour être able et durable. L’appareil ne contient aucune
pièce d’usure et ne nécessite donc aucun entretien. Aucune pièce ne peut être réparée par l’utilisateur.
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