4000M / 4500M
Hard Hose Drag Reel
OPERATOR’S PARTS and MAINTENANCE MANUAL
2006 EDITION
TR-MAN-4500M
Table of Contents
Table of Contents ................................................................................................. 1
Hard Hose Drag Reel ........................................................................................... 3
Warranty Policy .................................................................................................... 4
When Applying Liquid Manure.............................................................................. 5
Safety Precautions ............................................................................................... 6
Safety Decals ....................................................................................................... 7
Planning Your Application .................................................................................... 8
Equipment Set-up............................................................................................... 10
Beginning Your Application ................................................................................ 13
TR-MAN-4500-A
Operator's Manual - 4000M 4500M
Creation Revision
date:
by:
15MAY06
Ivon LeBlanc
date:
by:
Application Pattern ............................................................................................. 16
Finishing an Application...................................................................................... 17
Parts Section ...................................................................................................... 21
Required Maintenance ....................................................................................... 38
Hydraulic Control Valve Adjustment ................................................................... 42
Indexing System Adjustment .............................................................................. 43
Useful Information .............................................................................................. 46
Page 1 of 46
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Operator's Manual - 4000M 4500M
Page 2 of 46
TR-MAN-4500-A
Operator's Manual - 4000M 4500M
Hard Hose Drag Reel
We would like to thank you for purchasing your new Cadman Hard Hose Drag
Reel. You have purchased a product of superior quality that will serve your needs for a
long time provided you follow this manual and safety procedures.
Figure 1 – 1400 Cadman Traveller
BEFORE operating your new Cadman Hard Hose Drag Reel, inspect the machine
for any damage or parts which may have come loose during shipping. REPORT ANY
DAMAGE TO CADMAN POWER EQUIPMENT LIMITED OR YOUR LOCAL DEALER
IMMEDIATELY!
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Page 3 of 46
TR-MAN-4500-A
Operator's Manual - 4000M 4500M
Warranty Policy
CADMAN POWER EQUIPMENT LIMITED warrants that each machine it
manufactures shall be free from defects in materials and workmanship. The terms of
this warranty are as follows:
• All components manufactured by CADMAN POWER EQUIPMENT LIMITED shall
be warranted for a period of one (1) year from the date of delivery, except the frame
and hose drum structures which shall be warranted for a period of three (3) years.
• The polyethylene hose used on CADMAN HARD HOSE DRAG REELS will be
warranted for a period of five (5) years from the date of delivery, on a pro-rata basis.
The schedule for the polyethylene hose warranty is as follows:
1st to 10th month from the date of delivery is 100%
11th to 60th month from the date of delivery, the warranty shall diminish from 100%
to 0% at a rate of 2% per month.
• CADMAN POWER EQUIPMENT LIMITED makes no warranty whatsoever in regard
to tires, engines, and other trade accessories used on its equipment. The customer
shall rely solely on the warranties offered (if any) by the respective manufacturer of
these trade accessories.
The sole obligation to CADMAN POWER EQUIPMENT LIMITED under this
warranty is limited to the repair or replacement of any part it manufactured, which, in
the judgment of CADMAN POWER EQUIPMENT LIMITED, failed under normal and
proper use and maintenance due to defective materials or workmanship. All freight
charges incurred shall be the sole responsibility of the customer.
CADMAN POWER EQUIPMENT LIMITED and its dealers (who are neither
authorized nor qualified to undertake any obligations on behalf of CADMAN
POWER EQUIPMENT LIMITED) DO NOT, under any circumstances, accept any
responsibility for any losses or costs incurred due to parts failure and/or delays during
the parts replacement process.
This warranty will be considered void if any alterations or modifications have been
made to the machine without the express written consent of CADMAN POWER
EQUIPMENT LIMITED outlining the nature and the extent of such modifications.
CADMAN POWER EQUIPMENT LIMITED, whose policy is one of continuous
improvement, reserves the right to change specifications and designs without notice or
incurring obligation.
The warranties expressed herein are non-transferable and replace any other
warranties, either written or verbal, which may have been given or implied.
Page 4 of 46
TR-MAN-4500-A
Operator's Manual - 4000M 4500M
When Applying Liquid Manure
Environmental concerns seem to be driving legislative agendas in many agricultural
areas across the continent. Current and pending laws in many agricultural regions of
North America are changing the ways in which the agricultural community is expected
to manage their liquid animal waste products.
The changes in legislation typically target two main issues; run-off prevention during
and after application and soil nutrient loading.
Run-off seems to be the largest concern with nutrient application. Run-off may result
from several different factors, most of which are controllable. These factors include;
exceeding the soil intake rate; nutrient application on steep grades; high application
amounts; leaking mainline fittings and seals; sudden rainfall during or immediately after
application; ground frost; etc. Constant watch must be kept and immediate action taken
when necessary to prevent run-off from occurring.
Soil nutrient loading depends on many variables. Some of these variables (but
certainly not all) are soil type, type of crop being grown in the irrigated area, application
timing, nutrient value of the material being applied (nutrient value should be assessed
at the time of application as it can change throughout the year), etc.
Soil type will determine the intake rate at which liquid may be applied. Cultivation of
the field just prior to application can improve the intake rate of some soils.
Great potential benefit lies in using the nutritional value of the nutrient being applied
to replace some or all of the traditional chemical fertilizer used. Application timing and
amount are important considerations. Soil analysis taken prior to planting and during
the growth periods of the crop will help determine if there is room for further application
amounts to be added prior to crop maturity. A total management plan should include
provisions to end the crop season without surplus nutrients left as residual. These
excess nutrients typically end up in the ground water supply. Local colleges,
universities and agricultural extension services are usually a good source of
information. They can usually help you determine an application program that prevents
soil nutrient overload due to excess application.
Cadman Power Equipment Limited cannot possibly provide up-to-date
recommendations with regard to the legal obligations you must deal with in your
particular area. However, as a manufacturer of equipment used in nutrient application
(liquid manure, milk house run-off, etc.), we feel it necessary to make you aware that
the municipal, regional and state governing bodies in your area may have recently
enacted new legislation or revised existing legislation with regard to nutrient handling
practices and procedures.
It is your responsibility to make yourself aware of and abide by the current legislation
in your area. Please take the time to contact your local agricultural representative to
obtain the latest information regarding legal handling and application of nutrient.
Page 5 of 46
TR-MAN-4500-A
Operator's Manual - 4000M 4500M
Safety Precautions
Please take the time to read and understand this manual so that unnecessary
errors and risks are avoided. If you have any questions or concerns, please contact
Cadman Power Equipment Ltd. or your local dealer/distributor.
• DO NOT move or operate this machine until you have read
and understand these instructions in this manual.
• NEVER allow untrained persons to operate this machine.
• DO NOT attempt to service this machine while it is in
operation.
• MAKE CERTAIN all mechanical and hydraulic tension has
been released before attempting any service on the
machine.
• CHECK all fasteners (nuts and bolts) regularly for tightness.
• PERFORM REQUIRED MAINTENANCE as prescribed or
OPERATOR NOTE
Safety is just a word
until put into practice.
Safety must be the first
thing on your mind when
operating any piece of
machinery.
Failure to follow all
safety instructions can
result in serious injury or
death to you or any
spectators.
Remember…
SAFETY FIRST!
as necessary to keep this machine in safe operating
condition.
• KEEP ALL SPECTATORS at a safe distance.
• STAY CLEAR of high pressure supply lines, especially when first pressurizing
the system.
• DO NOT remove or alter any shielding on this machine.
• BE CERTAIN that the machine is securely anchored (using stabilizer legs) before
unwinding the hose.
• KEEP CLEAR of all moving parts.
• NEVER tow this machine at speeds greater than 10 mph / 16 km/h and be certain
the tow vehicle has adequate braking capacity to maintain safe control at all times.
• REGULAR INSPECTION of your pipe couplings, tubing and gaskets should be a
part of your regular set-up routine. Any defective parts MUST be replaced or
repaired before the machine is put into service.
This symbol, the safety-alert symbol, indicates a hazard. When you
come across this safety-alert symbol in this manual, make certain you
fully understand and abide by the given instructions or warnings.
Page 6 of 46
Operator's Manual - 4000M 4500M
Safety Decals
The safety decals on this machine are intended to warn the operator of potential
hazards. It is important that these decals are properly maintained.
• keep all safety decals legible (remove dirt or debris)
• replace any damaged or illegible decals
• replace any missing decals
• if applicable, include the current safety decal specified by Cadman Power
Equipment Limited on any components installed during repair
TR-MAN-4500-A
Figure 2 - Replace Decal
To obtain the required replacement safety decals contact Cadman Power
Equipment Limited. Re-install all decals in the proper location on the machine. For
part numbers and locations please refer to the Decal Assembly drawing of this manual
on page ???.
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TR-MAN-4500-A
Operator's Manual - 4000M 4500M
Planning Your Application
You will benefit from having an accurate plan to follow before you set-up or operate
your equipment. When creating your plan, remember that a properly planned field
layout will cover the most area with the least amount of set-up time.
Using the chart below you can:
1. Divide your field into the least number of sections to obtain complete
coverage. If the area you plan to cover is larger than the maximum area that
your Cadman Hard Hose Drag Reel will cover (see chart below), you will
need to have at least two (2) sections.
2. Determine the best position for your reel in each section. It is usually
best to position your reel near the center of each section and use a zigzag
pattern (see the section “Beginning Your Application” on page 13). This
will allow the hose to be pulled to the furthest point during your first pull.
Figure 3 - Reel Position
Usable Hose Length.
(B)
100 ft.
(30.5 m)
(C)
(A)
REEL
POSITION
(A)
Maximum 4000M 4500M
Application Area
(per set-up)
(A) 2078 ft. 1753 ft.
(B)
(C) 1420 ft. 1190 ft.
99 acres 70 acres
1520 ft. 1290 ft.
img-00120.wmf
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TR-MAN-4500-A
You MUST leave a MINIMUM of 50 ft (15.25 m) of hose at the rear of the
machine at all times. This will help reduce the risk of kinking the hose
behind the reel.
You MUST leave as a MINIMUM one (1) coil of hose on the drum at all
times. Failure to do so WILL result in hose damage.
Operator's Manual - 4000M 4500M
105 acres
40.50 hectares
50 acres
20.25 hectares
Figure 4 - One Set-up
img-00121.wmf
• Reel is positioned approximately in
the center of the field
• Complete coverage, one set-up
Figure 5 - Two Set-ups
img-00122.wmf
• Square field, larger than maximum
application area
• Field has been split into two (2)
sections
• Complete coverage, two set-ups
Page 9 of 46
Equipment Set-up
Step 1
Following your plan, tow the machine to the first section.
Figure 6 - Engage Brake Prior to Transport
TR-MAN-4500-A
Operator's Manual - 4000M 4500M
img-00126.png
It is important to verify that the drum brake is engaged prior to moving
your Cadman Hard Hose Drag Reel. Failure to do so can result in
equipment damage.
Step 2
Park the reel approximately 100 ft. (30.5m) from the center of the field. (Refer to
Figure 3 on page 8.) Face the hose end of the machine toward the furthest corner.
Keep the chassis of the machine on firm and level ground. A Cadman Hard Hose
Drag Reel has a high center of gravity.
Figure 7 - Work on firm and level ground (image exaggerated)
It is essential that it be operated from a stable position to prevent roll over.
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Operator's Manual - 4000M 4500M
Step 3
Stabilize your reel by fully extending the hydraulic stabilizer legs.
Step 4
Level your machine using the tongue jack.
Step 5
Connect the main supply line to your reel.
Step 6
Disconnect the hydraulic hosing and unhitch your tractor. Position your tractor, (with
the applicator attached) at the rear of the reel.
TR-MAN-4500-A
Figure 8 - Position Tractor
Step 7
Remove the hose flag from the hose end.
img-00043.wmf
Figure 9 - Remove Hose Flag
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TR-MAN-4500-A
Step 8
Connect the soft hose from your reel, using the ringlock clamp, to the hose elbow on
drawbar of your tractor. Secure both tow chains. When properly set, the hose should
not be stressed during operation.
Operator's Manual - 4000M 4500M
Figure 10 - Connect Chains
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Operator's Manual - 4000M 4500M
Beginning Your Application
Once you have set-up your Cadman Hard Hose Drag Reel you can start the
application process. It is important to complete the following steps…
Step 1
Release the brake to allow the drum to rotate during hose pull-out.
TR-MAN-4500-A
Figure 11 - Disengage Drum Brake
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Step 2
Raise the stop bar located at the rear of the machine. Ensure that the latch is fully
engaged.
Figure 12 - Raise Stop Bar
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Page 13 of 46
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