Caddy XL-1 User Manual

CADDY CORPORATION

Air SystemsFood Service Equipment

Tray Make-Up

Conveyor

Systems

PROJECT:

ITEM NO:

LOCATION:

page 1 of 1

All specifications subject to change without notice

TRAY MAKE-UP CADDY-VEYOR

"XL" SERIES

R

COLD
FOOD

UNIT

MILK AND

ICE CREAM

DISPENSER

HEATED

UNDERLINER

DISPENSER

UTILITY

CART

TRAY

STARTER

HOT

FOOD

UNIT

HOT

FOOD

UNIT

HEATED

PLATE

DISPENSER

COFFEE

AND MUG

DISPENSER

DOME

COVER

DISPENSER

TRAY

DELIVERY

TRUCK

MODEL

XL-1

SINGLE TRACK
POWERED

recommended for
institutions with

150 TO 400 BEDS

Single track powered unit for time-saving tray completion in
medium to moderately large institutions. Elevated conveyor
bed reduces operating space, cuts down on stretching and
turning to lessen fatigue.

MUG

DISPENSER

COFFEE

URN

STAND

TOASTER

CADDY

MODEL

XL-2

DOUBLE TRACK
POWERED

recommended for
institutions with

400 TO 650 BEDS

Double track powered unit for maximum efficiency in large
hospitals. Serves as two conveyors in one without requiring
large extra floor space. Trays are served from both sides
simultaneously, thus double tray production.

08/07

CADDY Food Service Systems

509 Sharptown Road P.O. Box 345
Bridgeport, NJ 08014-0345
Tel: [phone] Fax: [phone]
internet: www.caddycorp.com

CADDY CORPORATION

TRAY

STARTERS

HEATED

UNDERLINER

DISPENSER

HEATED

PLATE

DISPENSER

ICE CREAM

DISPENSER

COLD
FOOD

UNIT

HOT

FOOD

UNIT

BEVERAGE

DISPENSER

1'-6 3/4"

3'-6 1/2"

1'-3 1/2"

1 3/4" 1 3/4"

NOMINAL LENGTH

2'-0"11 3/4"

3'-6 1/2"

PROJECT:

ITEM NO:

LOCATION:

page 1 of 2

All specifications subject to change without notice

TRAY MAKE-UP CADDY-VEYOR

XL-1 SERIES

R

Series XL-1 EXPRESS LINE Tray make-up conveyor to be
as manufactured by Caddy Corporation Unit shall be 19"
wide x ________ long, and to accommodate flat bottom
trays up to 15" wide. (Specify dimensions of trays to be
used.)

Conveyor belt to consist of dual 1/2" diameter
Dura-San belting. Belting itself is USDA accepted, highly
resistant to abrasion, dirt, oil and most chemicals, maintains
tension without springs, sprockets or links, continuous
without ends or mechanical connection devices. Start end to
be provided with 6" long tray rest. discharge end to have 20"

FEATURES

xElevated design to accommodate tray assembly support

equipment underneath, thereby saving 15-20% floor
space as compared to conventional assembly lines.

xSingle track powered unit for time-saving tray completion

in medium to moderately large institutions.

xElevated conveyor bed cuts down on stretching and

turning to lessen fatigue.

long tray pick-up area, with limit switch activated by
stainless steel lever protruding through slot in belt bed. Belt
to be driven only on top surface of conveyor bed. No drain
pans. All bearings to be heavy duty ball-type, with sealed
lubrication.

Conveyor bed to be 14 gauge stainless steel of
welded construction, ground and polished. Conveyor bed
height to be 42 1/2" and to elevated over support equipment.

Structural Supports to be stainless steel and welded
to underside of conveyor bed. Conveyor to be provided with
a screwed in place access panel at tail end providing access
to bearings.

Drive housing to consist of 18 gauge stainless steel
enclosure on two sides with removable 18 gauge panels.
Conveyor belt to direct drive by variable speed motor with
range of belt speed 5 to 40 feet per minute rated for
120/208/60/3 phase, 4 wire plus separate ground.
Motor to be controlled manually through an on/off
push-button switch and automatically through a limit switch,
both located at discharge end. All wired to splashproof SCR
controller with low voltage and overload protection. All
electrical components above, as well as the motor, to be
completely interwired through waterproof flex conduit and
splashproof conduit connectors, terminating in waterproof
circuit breaker panel(s).

Leg assembly of 16 gauge tubular stainless steel 1
5/8" O.D. and 1" O.D. crossbracing completely welded.

SPECIFICATIONS:

Stationary Unit

Fitted with adjustable stainless steel bullet feet.

Mobile Unit

Fitted with 5" diameter polyurethane tired casters, two with
brakes. Conveyor shall have 6'-0" long power cord.

(Continue specifications by selecting stationary or mobile model)

08/07

CADDY Food Service Systems

509 Sharptown Road P.O. Box 345
Bridgeport, NJ 08014-0345
Tel: [phone] Fax: [phone]
internet: www.caddycorp.com

CADDY CORPORATION

ROUGH-IN LOCATION

WITH NO WIREWAY

ROUGH-IN LOCATION
WITH A WIREWAY

PROJECT:

ITEM NO:

LOCATION:

All specifications subject to change without notice

R

Caddy-veyor to be furnished with a stainless steel wireway
recessed under conveyor bed with removable screw cover.
Wireway will distribute to power risers locate at each leg
assembly. Both sides of power riser to be provided with
moisture-proof electric outlets with hinged covers for
adjoining mobile equipment, all as indicated on plan. Outlets
wired to one or more circuit breaker panels with each
receptacle having its own circuit breaker control with manual
reset feature and shut-off. All electrical work to be ready for
single final connection by others to a circuit breaker panel at
the job site.

Specify number of outlets, as well as voltage, phase,
wattage or motor size and location for each electrical plug-in
outlet required. Preferred input voltage is 120/208v, 3ph, 5
wire system including ground.

*IMPORTANT NOTE ON ELECTRICAL DATA*

Maximum allowable amperage for mobile tray make-up
conveyor is 100 amps 3 phase. If total amperage exceeds

100 amp, 3 phase, a second circuit breaker panel will be

require. A separate electric connection is needed in the field
for EACH circuit breaker panel on the conveyor.

Optional Features:

Wireway with Factory Installed Electric Outlets

Work and storage shelf to be Model ACC-2010 made of 16
gauge stainless steel flanged up at rear and both sides.
Shelf supported by stainless steel tubular leg with adjustable
stainless steel bullet foot. Shelf size to be 20" X 10". Rear of
shelf to be contoured to fit over and slide along curbing of
conveyor and provided with positive locking clip to engage
lower edge of conveyor bed.

Removable Work and Storage Shelf for Advance

Make-Up of Soup and Beverages

Double overshelf to be Model ACC-6015 and to set on
curbing of conveyor. To be approximately 5'-0" long with two
shelves 15" wide of 16 gauge stainless steel turned down 1"
on all four sides, supported by splayed legs of 1" O.D. 16
gauge stainless steel tubing with guides at bottom to slide to
any convenient location.

Double Overshelf for Storage of Cookies, Crackers,

Desserts, etc.

Stationay Conveyor

Sketches shown are for general layout purposes only,
subject to changes without prior notice consistent with latest
design changes. For final dimensional and roughing data,
special drawings applicable to a specific order should be
requested from Caddy Engineering Department.

page 2 of 2

TRAY MAKE-UP CADDY-VEYOR

XL-1 SERIES

Overhead tray starter shelf to be Model T-565 and to set on
curbing of conveyor. To be approximately 3'-0" long with
sloped shelf of 16 gauge stainless steel turned down 1" on
front and back. Cutout in shelf to accommodate three pans
4" deep. Mounted on legs of 1" O.D. 16 gauge stainless
steel tubing with guides at bottom to slide to any convenient
location.

Overhead Starter Shelf

A set of 3 stainless steel pans (one full, two 1/3 pan) for
T-565 or T-566

Stainless Steel Pans

Undermount tray starter shelf to be Model T-566 and to be
mounted under conveyor bed with two 14 gauge stainless
steel brackets. To be approximately 3'-0" long with sloped
shelf of 16 gauge stainless steel turned down 1" on front and
back. Cutout in shelf to accommodate three pans 4" deep.

Undermount Starter Shelf

08/07

CADDY Food Service Systems

509 Sharptown Road P.O. Box 345
Bridgeport, NJ 08014-0345
Tel: [phone] Fax: [phone]
internet: www.caddycorp.com

CADDY CORPORATION

3'-6 1/2"

3'-0 1/4"

1'-3 1/2"

1 3/4" 1 3/4"

NOMINAL LENGTH

2'-0"

11 3/4"

3'-6 1/2"

PROJECT:

ITEM NO:

LOCATION:

page 1 of 2

All specifications subject to change without notice

TRAY MAKE-UP CADDY-VEYOR

XL-2 SERIES

R

SPECIFICATIONS:

FEATURES

xServies as two conveyors in one without requiring extra

large floor space.

xDouble track powered unit for maximum efficiency in

large institutions.

xElevated conveyor bed cuts down on stretching and

turning to lessen fatigue.

to be driven only on top surface of conveyor bed. No drain
pans. All bearings to be heavy duty ball-type, with sealed
lubrication.

Conveyor bed to be 14 gauge stainless steel of
welded construction, ground and polished. Conveyor bed
height to be 42 1/2" and to elevated over support equipment.
Structural Supports to be stainless steel and welded to
underside of conveyor bed. Conveyor to be provided with a
screwed in place access panel at tail end providing access
to bearings.

Drive housing to consist of 18 gauge stainless steel
enclosure on two sides with removable 18 gauge panels.

Conveyor belt to direct drive by variable speed motor
with range of belt speed 5 to 40 feet per minute rated for
120/208/60/3 phase, 4 wire plus separate ground.
Motor to be controlled manually through an on/off
push-button switch and automatically through a limit switch,
both located at discharge end. All wired to splashproof SCR
controller with low voltage and overload protection. All
electrical components above, as well as the motor, to be
completely interwired through waterproof flex conduit and
splashproof conduit connectors, terminating in waterproof
circuit breaker panel(s).

Leg assembly of 16 gauge tubular stainless steel 1
5/8" O.D. and 1" O.D. crossbracing completely welded.

Series XL-2 EXPRESS LINE Tray make-up conveyor to be
as manufactured by Caddy Corporation Unit shall be 36 1/4"
wide x ________ long, and to accommodate flat bottom
trays up to 15" wide. (Specify dimensions of trays to be
used.)

Conveyor belt to consist of dual 1/2" diameter
Dura-San belting. Belting itself is USDA accepted, highly
resistant to abrasion, dirt, oil and most chemicals, maintains
tension without springs, sprockets or links, continuous
without ends or mechanical connection devices. Start end to
be provided with 6" long tray rest. discharge end to have 20"
long tray pick-up area, with limit switch activated by
stainless steel lever protruding through slot in belt bed. Belt

Stationary Unit

Fitted with adjustable stainless steel bullet feet.

Mobile Unit

Fitted with 5" diameter polyurethane tired casters, two with
brakes. Conveyor shall have 6'-0" long power cord.

(Continue specifications by selecting stationary or mobile model)

08/07

CADDY Food Service Systems

509 Sharptown Road P.O. Box 345
Bridgeport, NJ 08014-0345
Tel: [phone] Fax: [phone]
internet: www.caddycorp.com

CADDY CORPORATION

ROUGH-IN LOCATION

WITH NO WIREWAY

ROUGH-IN LOCATION
WITH A WIREWAY

PROJECT:

ITEM NO:

LOCATION:

All specifications subject to change without notice

R

Caddy-veyor to be furnished with a recessed stainless steel
wireway and electric outlets with hinged moisture proof
covers for adjoining mobile equipment on both sides, all as
indicated on plan. Outlets wired to one or more circuit
breaker panels with each receptacle having its own circuit
breaker control with manual reset feature and shut-off. All
electrical work to be ready for single final connection by
others to a circuit breaker panel at the job site.

Specify number of outlets, as well as voltage, phase,
wattage or motor size and location for each electrical plug-in
outlet required. Preferred input voltage is 120/208v, 3ph, 5
wire system including ground.

*IMPORTANT NOTE ON ELECTRICAL DATA*

Maximum allowable amperage for mobile tray make-up
conveyor is 100 amps 3 phase. If total amperage exceeds

100 amp, 3 phase, a second circuit breaker panel will be

require. A separate electric connection is needed in the field
for EACH circuit breaker panel on the conveyor.

Optional Features:

Wireway with Factory Installed Electric Outlets

Work and storage shelf to be Model ACC-2010 made of 16
gauge stainless steel flanged up at rear and both sides.
Shelf supported by stainless steel tubular leg with adjustable
stainless steel bullet foot. Shelf size to be 20" X 10". Rear of
shelf to be contoured to fit over and slide along curbing of
conveyor and provided with positive locking clip to engage
lower edge of conveyor bed.

Removable Work and Storage Shelf for Advance

Make-Up of Soup and Beverages

Double overshelf to be Model ACC-6015 and to set on
curbing of conveyor. To be approximately 5'-0" long with two
shelves 15" wide of 16 gauge stainless steel turned down 1"
on all four sides, supported by splayed legs of 1" O.D. 16
gauge stainless steel tubing with guides at bottom to slide to
any convenient location.

Double Overshelf for Storage of Cookies, Crackers,

Desserts, etc.

Stationay Conveyor

Sketches shown are for general layout purposes only,
subject to changes without prior notice consistent with latest
design changes. For final dimensional and roughing data,
special drawings applicable to a specific order should be
requested from Caddy Engineering Department.

page 2 of 2

TRAY MAKE-UP CADDY-VEYOR

XL-2 SERIES

Overhead tray starter shelf to be Model T-565 and to set on
curbing of conveyor. To be approximately 3'-0" long with
sloped shelf of 16 gauge stainless steel turned down 1" on
front and back. Cutout in shelf to accommodate three pans
4" deep. Mounted on legs of 1" O.D. 16 gauge stainless
steel tubing with guides at bottom to slide to any convenient
location.

Overhead Starter Shelf

A set of 3 stainless steel pans (one full, two 1/3 pan) for
T-565 or T-566

Stainless Steel Pans

Undermount tray starter shelf to be Model T-566 and to be
mounted under conveyor bed with two 14 gauge brackets.
To be approximately 3'-0" long with sloped shelf of 16 gauge
stainless steel turned down 1" on front and back. Cutout in
shelf to accommodate three pans 4" deep.

Undermount Starter Shelf

08/07

CADDY Food Service Systems

509 Sharptown Road P.O. Box 345
Bridgeport, NJ 08014-0345
Tel: [phone] Fax: [phone]
internet: www.caddycorp.com

CADDY CORPORATION