Cadco XAFT-111 Installation Manual

DIGITAL Convection Ovens Instruction Manual
Digital Classic Control Panel Models
Model XAFT-111:
Half Size/3 Shelves
Model XAFT-130:
Half Size/4 Shelves
208-240 Volt
Digital Dynamic Control Panel Models
Model XAFT-115:
Half Size/3 Shelves
Model XAFT-188:
Full Size/3 Shelves
208-240 Volt
Model XAFT-135:
Half Size/4 Shelves (shown)
208-240 Volt
208-240 Volt
Model XAFT-195:
Full Size/4 Shelves (shown)
208-240 Volt
INDEX:
I. Instructions For The Installer ............................................................................................................. 3
1. Data Plate ....................................................................................................................................... 3
2. Certification .................................................................................................................................... 3
3. Installation - Preliminary Operations .............................................................................................. 3
3.1 – Location of Installation ....................................................................................................... 3
3.2 – Feet Assembly ..................................................................................................................... 3
3.3 – Positioning .......................................................................................................................... 3
3.4 – Removing Protective Film ................................................................................................. 3
4. Installation ...................................................................................................................................... 4
4.1 - Electrical Connection .......................................................................................................... 4
II. Instructions For The User .................................................................................................................. 5
III. Cooking Principles .......................................................................................................................... 13
IV. Maintenance ..................................................................................................................................... 13
V. Optional Oven Accessories ................................................................................................................ 18
VI. Cooking Guide .................................................................................................................................. 20
VII. Warranty .......................................................................................................................................... 25
4.2 - Water Connection (for applicable models) .......................................................................... 4
1. Instruction For The Operator .......................................................................................................... 5
2. Notes For Use ................................................................................................................................. 5
3. Control Panel .................................................................................................................................. 5
3.1 –Control Panel Features ......................................................................................................... 6
Button / Light Functions ..................................................................................................... 6
Operating Notes .................................................................................................................. 7
3.2 – Operating in Manual Mode ................................................................................................. 7
3.3 – Operating in Programmed Mode ....................................................................................... 10
4. Door & Fans ................................................................................................................................. 11
5. Cleaning Oven .............................................................................................................................. 11
6. Turning Off In Case Of Breakdown ............................................................................................. 13
1. Cooking Modes ............................................................................................................................. 13
2. Cooking Variables ........................................................................................................................ 13
3. Use of Wire Grids & Sheet Pans .................................................................................................. 13
1. Ordinary Maintenance .................................................................................................................. 13
2. Special Maintenance ..................................................................................................................... 14
2.1 – Replacement of Door Lamp ............................................................................................. 14
2.2 – Replacement of The Fuse ................................................................................................. 16
2.3 – Reset The Safety Thermostat ........................................................................................... 16
2.4 – Troubleshooting ................................................................................................................ 16
2.5 – Remove and Reattach the Oven Door ............................................................................... 17
2
I. INSTRUCTION FOR THE INSTALLER
Congratulations! You have just purchased a new Cadco Digital Convection Oven. Let’s go over some of the basics before you start using your new oven.
1. DATA PLATE (Located on side of oven)
2. CERTIFICATION
2.1 The “MET” mark on our data labels and on our user manual refers to the following listings:
Certifications are listed under UNOX S.p.A., MET file #E112912, including XAFT series oven models.
http://corp.metlabs.com/safety/listing.asp
Class Number: Class Number:
2831-03 2831-83
DESCRIPTION: DESCRIPTION:
HEATERS-Cooking and Liquid - Stationary Type HEATERS-Cooking and Liquid-Stationary Type-
Certified to the requirements of UL 197 (for USA) and CSA C22.2 No. 9 (for Canada)
2.2 The “NSF” mark refers to listing including XAFT series oven models under UNOX SPA for NSF/ANSI
STANDARD 4: Commercial Cooking, Rethermalization and Powered Hot Food Holding and Transport Equipment. http://info.nsf.org/Certified/Food/Listings.asp?Company=79610&Standard=004
3. INSTALLATION - PRELIMINARY OPERATIONS
All electrical connections and installation operations must be done by qualified personnel, and comply with all existing codes.
3.1 CHECK THE LOCATION OF INSTALLATION
Verify the overall measurements and the exact position of the electrical and water connections (where applicable) before installing the oven. Refer to the illustrations in the separate “technical data” document for your model.
3.2 FEET ASSEMBLY
You will find the feet packed inside your oven’s cooking cavity. The feet must be used when your oven is in operation. Never use your oven without its feet properly installed, unless the oven is on an oven stand.
Half size feet pop in Full size legs screw in over leg braces
Assemble the feet as shown. (Full size models come with tall legs that screw into place; all other models come with shorter feet that pop into place.)
3.3 POSITIONING
Place your oven so the back and sides can be easily reached. This will make the electrical connections and any servicing points easily accessible. Your oven is not designed for built-in applications or for side by side positioning. Cadco suggests you leave a minimum distance of 4” between the back of the oven and the wall to allow for the escape of moisture. The oven must be placed upon a support, a stand, or on top of a counter made of non-combustible material. Never install the oven directly on the floor. If the oven is placed near walls, dividers, kitchen cabinets, decorated edges or drapes, they must be made of non combustible material.
3
3.4 REMOVE THE PROTECTIVE FILM
Carefully remove all the protective film from the external walls of your oven. Be sure to remove any residual glue left on the outside of the oven with an appropriate solvent.
4. INSTALLATION
4.1 ELECTRICAL CONNECTION
Connection to the electrical power source must be done according to all state and local codes. Before
connecting your oven, make sure that the voltage and the amps comply with those stated on the data plate of your oven. Avoid using patch cords and multiple jacks.
The appliance must be placed so that the connection plug to the outlet can be easily reached.
When the appliance is in operation, the power supply voltage must not diverge from the value of the nominal voltage, written on the technical data plate, by more than + or – 10%.
Ovens are equipped with cordset and NEMA plug (single phase; 120V or 208-240V, depending on oven
model.) It is sufficient to insert the plug in the proper outlet (the outlet must be suitable for the plug assembled on the oven.)
4.2
WATER CONNECTION
(available on all digital models EXCEPT XAFT-111 & XAFT-130, per below)
WARNING: The water supplied to the oven must be free from chloramine, or else with levels not
exceeding .5ppm. Any damage caused by chloramine within the water is not covered by warranty.
WATER SUPPLY SPECIFICATIONS
Water supply must not exceed 86°F, and must be potable. Water must have a maximum conductivity of 150 μS/cm. If greater than 150 μS/cm, use a filter to
avoid limescale and/or other minerals from depositing inside the oven.
Water must have a hardness between 0.5° and 5°F (to avoid formation of lime deposits inside the
electric valve and inside the cavity).
CONNECTION TO THE WATER NET: Full Size digital oven models (XAFT-188 & XAFT-195)
come with an electrovalve for direct water connection.
A mechanical filter must be placed between the water system and the water connection of the oven.
Before connecting the water pipe to the oven, flush it out with water, to clean the duct from any residue.
A shut-off valve should be positioned between the water supply and the oven. Water used in the oven must have a pressure between 22 – 87 psi (150-600 kPa). If the pressure of
water supply at the inlet is too low (22 psi/1.50 bar), a pump with a suitable flow rate should be used (minimum flow rate of 1.32 gpm (300 l/h).
Cadco suggests you use a decalcification filter in order to maintain fan balance.
AUXILIARY WATER PUMP (FOR CONNECTION TO AN EXTERNAL WATER TANK):
Half Size digital ovens with Dynamic control panels (XAFT-115 & XAFT-135) come with an EL080
Auxiliary Water Pump included, for manually pumping water from a bucket, water tank, or other
container. WARNING: Before using the water pump, always make sure that there is water in the tank.
Damage to the pump can occur if it is operated without water in the tank and it will void your warranty. If the pump makes “groaning” sounds, it is probably due to lack of water in the tank or the pump is simply running an air bubble through the system.
To install:
1) Part (1) is found in the plastic bag inside your oven cavity, along with the oven feet.)
2) Connect the pipe (1) of the filter to the pump (3) by pushing it onto the nipple of the pump sticking out of the back of the oven, as shown.
3) Insert the filter into a water tank (such as Cadco model XC655) or other water container.
4) Connect oven to power supply.
5) Use only decalcified water.
4
Hot air and steam will exit the oven from the back exhaust port. During most cooking cycles, you will
have hot and humid exhaust coming out from this exhaust port (temperature and humidity of this exhaust depend on the cooking parameters being used.) The steam that comes out of the exhaust port can also be vented outside if desired.
II. INSTRUCTIONS FOR THE USER
Never allow grease splatters or spills to collect on the inside walls, floor, or ceiling of your oven. A simple cleaning with soap and water is usually enough to keep your oven spotless and in “like new” condition for years. Your oven should never be cleaned with a water hose or anything more powerful than a spritz bottle. For tougher cleaning and built up grease, we suggest using Foam Plus® from Discovery Products Corporation (Tel. 877.822.8500.)
1. INSTRUCTIONS FOR THE OPERATOR
You will find important information about maintaining and operating your new oven in this manual. Please read the manual and become familiar with your new oven before you begin to operate it. Keep the manual in a safe place and make sure everyone reads it before operating the oven. Please use only Cadco authorized service centers and always require quality UNOX-OEM parts. Failure to comply with these standards can compromise safety and will void your warranty.
2. NOTES FOR USE
Your Cadco oven was designed to cook food and must be used only for that specific purpose. Any other
use may void your warranty. The usable operating temperature range is approx. 175°F to 500°F. It is suggested that you allow about 2-3” between trays for proper air circulation during the cooking process. Use your Cadco oven for:
Baking all types of bread and pastry, both fresh and frozen. Cooking any meat, fish, or fowl. Rethermalizing any cooled or frozen cooked foods. Cooking (not steaming) any kinds of vegetables.
Avoid salting your food products while they are inside the cooking cavity. Salt is very corrosive and
may, over time, damage the interior of your oven.
3. CONTROL PANEL
XAFT digital oven models are operated by pressing the relevant spots (“buttons”) on the “Touch Control” screen-printed keypad on the oven control panel.
Press ONLY with fingers. DO NOT press with any other objects, such as knives, forks, etc...
This technology makes cleaning the control panel quick and easy, while guaranteeing maximum reliability and durability and helping to avoid mechanical failure.
OVEN
MODEL
XAFT-111 CLASSIC NO NO XAFT-115 DYNAMIC YES XALT135 XAFT-130 CLASSIC NO NO XAFT-135 DYNAMIC YES XALT135 XAFT-188 DYNAMIC YES XALT195 XAFT-195 DYNAMIC YES XALT195
ALL XAFT Series Digital Control Convection Ovens models may be used in either MANUAL or PROGRAMMED mode.
CONTROL PANEL
TYPE
HUMIDITY
CAPABLE
CAPABLE OF RUNNING
OPTIONAL PROOFER
5
MANUAL MODE requires the user to set the parameters listed in the table below for each cooking cycle.
These parameters are NOT saved and must be input for each successive cooking cycle. (See example of Setting a Cooking Cycle on next page.)
COOKING PARAMETERS CLASSIC MODELS DYNAMIC MODELS
Cooking Time 0 minutes to 9 hours 59 minutes 0 minutes to 9 hours 59 minutes
Oven Temperature 175° – 500°F 175° – 500°F
Humidity % Not available OFF to 100% in 20% increments
PROGRAMMED MODE allows a program to be saved for use during successive cycles. (Up to 99
programs may be saved.) Each program contains 4 potential phases:
- PHASE 1: initial preheating;
- PHASES 2 - 4: up to 3 cooking STEPS, each characterized by different cooking parameters. Cooking does not necessarily require all three STEPS; set only those required for your task. The appliance automatically passes from one cooking phase (STEP) to the next.
3.1 CONTROL PANELS FEATURES “CLASSIC” CONTROL PANEL (Models XAFT-111 & XAFT-130)
The CLASSIC control panel can operate in “Manual” and in “Programmed” modes. For each cooking cycle (both in the Manual and in the Programmed mode) the operator can set Preheat temperature plus up to 3 cooking steps.
For each cooking step, you enter cooking time and oven temperature.
(Classic control models have no humidity feature and cannot run optional proofer.)
“DYNAMIC” CONTROL PANEL (Models XAFT-115, XAFT-135, XAFT-188 & XAFT-195)
The DYNAMIC control panel can operate in Manual and in Programmed modes. For each cooking cycle (both in the Manual and in the Programmed mode) the operator can set Preheat temperature plus up to 3 cooking steps.
For each cooking step, you enter cooking time, oven temperature, and humidity %.
(Dynamic control models have humidity feature and can run optional Cadco proofer.)
BUTTON / LIGHT FUNCTIONS:
1) Press the
STEP button repeatedly to select Preheat and up to 3 cooking STEPS to set their cooking
parameters.
2) These LEDs indicate the current STEP (PRE = Preheat; 1 = STEP 1; 2 = STEP 2; 3 = STEP 3) during the
parameter setting phase and during the cooking phase.
6
3) LED Display Window.
4) When this LED is on, the Cooking Time parameter is in the setting process.
5) When this LED is on, the Temperature parameter is in the setting process.
6) (Dynamic control models only) When this LED is on, the Humidity parameter is in the setting process.
7) Press the
SELECT
button repeatedly to select the parameters to set (Temperature, Cooking Time, etc.)
8) Press to increase or decrease the values shown on the LED display, one unit at a time. (Holding the
button down increases/ decreases the value rapidly.)
9) START / STOP button starts/ interrupts cooking.
10) - “Quick Access” buttons allow quick selection of 6 pre-set programs that you have previously
entered, or to start setting parameters for a program to be saved to one of these 6 buttons.
11) Press the Program button to access saved programs or to start setting parameters for a new program.
12) Press the Memory button to save a newly set program to memory.
13) (Dynamic control models only) Press to switch from “OVEN” to optional “PROOFER” and vice
versa. Make sure that the "OVEN" LED is on when using the oven.
OPERATING NOTES:
Before using the appliance for the first time, be sure to thoroughly clean the inside of the oven cavity
(see page 11). Then let the oven run empty for about 30 minutes at a temperature of 350°F to eliminate any odors caused by residual protective factory grease.
When the oven is connected to the power supply, the control panel switches on automatically. When the oven door is opened, heating and fan operation stops automatically. The built-in fan brake
is activated. (The fan continues to rotate for a short time only).
If the appliance is left running for more than 15 minutes without selecting an operating mode,
STAND-BY MODE is automatically engaged for energy savings. Only the START/STOP LED will remain lit.
To exit STAND-BY MODE, simply press the START/STOP button.
Operate the appliance at a room temperature between 41°F to 95°F. Do not salt food inside the oven cavity. If this is not possible, clean the oven as soon as possible.
3.2 MANUAL MODE requires the user to set the parameters (Preheat, Time, Temperature, and Humidity if
applicable) for each cooking cycle; these parameters are NOT saved and must be input for each successive cooking cycle.
SWITCHING ON / SWITCHING OFF
When the power is turned on, the light in the cooking cavity will come on and remain on while there is
power to the oven or when in stand-by mode. The display window will read “0.00” (this shows the
time in hours and minutes).
STAND-BY MODE: 15 minutes after a preset program ends or the cooking time expires, the light
inside the cooking chamber will automatically shut off and the oven will go into stand-by mode for
energy savings. The display and lights will be off, except for the blue
START / STOP light. To
exit stand-by mode and reactivate the electronic controls, simply press the START / STOP button.
STEP BUTTON
The
STEP button allows the operator to select preheat and one, two, or three cooking steps. These
steps will run in sequence when cooking values (Time, Temperature, and Humidity if available) have
been entered in each step, and may be saved as a program if desired. (See “PROGRAMMED MODE”,
page 10.)
SETTING PREHEAT TEMPERATURE
(1) Press the STEP button (2) The corresponding “PRE” LED lights up. (3) Press the or buttons until the red LED display shows
7
the desired preheating temperature. (Maximum = 500°F )
It is always better to preheat the oven to a temperature about 15-20% higher than is required for
cooking, in order to reduce the effects of heat lost when opening the oven door to place food in the oven.
Preheating allows only temperature adjustments. The duration of the preheating phase depends on the
temperature set (the appliance heats up to the temperature in the least time possible).
Always preheat oven cavity before placing food in the oven.
SELECT STEP 1
(1) Press the STEP button (2) The LED corresponding to STEP 1 lights up
SELECT BUTTON
The SELECT button allows the operator to select and set
these functions for STEPS 1, 2, and 3: TIME, TEMPERATURE, and (Dynamic control models only)
HUMIDITY.
SETTING THE COOKING TIME / DURATION
(1) To choose the Time function, press the SELECT button
repeatedly until the blue Time LED is lit next to the Time icon (clock) on the control panel.
(2) To set the time function, use the or button. Hold the
button down to quickly scroll to desired setting.
(3) The LED display shows the time in hours and minutes (ex. 130 =1 hour and 30 minutes) The maximum time allowed in each step is 9 hours and 59 minutes, which will show in the display
window as “959”. Minimum time per step is 1 minute.
FOR CONTINUOUS OPERATION, (the oven will operate in continuous mode until the operator
intervenes):
STEP 1 > Press the button when time is set at “0”, and “INF” will appear in the display window.
The oven will then work continuously until you stop it by pressing the START / STOP button.
SETTING THE COOKING TEMPERATURE
(1) Press the SELECT button until the blue Temperature
LED is lit next to the Temperature icon (thermometer) on the control panel.
(2) To set the desired temperature, use the or buttons.
Hold the button down to quickly scroll to desired setting.
(3) The LED display shows the temperature setting in Fahrenheit. The usable operating temperature range is approx. 175°F to 500°F. The default temperature is 356°F.START-UP DELAY: To obtain an oven start-up delay or to pause the oven for a certain time (useful
for leavening) set “PAU” (PAUSE) on the "cooking temperature" parameter, and set the pause
duration with the "cooking time" parameter (see previous section).
Access the “PAU” setting by pressing the
button until it goes below 32°F to “PAU” on the LED
display. During “PAU” the oven is paused: the fan and resistors are off.
SETTING HUMIDITY (Dynamic control models only)
(1) Press the SELECT button until the blue Humidity
indicator light is lit next to the Humidity icon (water drops) on the control panel.
(2) To set the percentage of humidity, press the or
buttons. Humidity can be set from low of 0 (“oFF”) to a high of 100, in increments of 20. These ovens are not designed for steaming foods.
8
Loading...
+ 17 hidden pages