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CHT 400 Hydraulic Tool 35 - 400 mm²
HYDRAULIC CRIMPING TOOL
INSTRUCTION MANUAL
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CRIMPING RANGE:
FOR STANDARD
COPPER TERMINAL
FOR DIN 46235
COPPER TERMINAL
FOR DIN 48201
ALUMINUM
TERMINAL
IN 30 TYPE
DIE NO
DIE NO
CORD
NO
FEMALE DIE 凹
FEMALE DIE 凸
B3010
CU10
D3010
CU10
AL6
K6
IF3010
CU10
IM3010
10-25
B3016
CU16
D3016
CU16
AL10
K8
IF3016
CU16
IM3035
35-50
B3025
CU25
D3025
CU25
AL16
K10
IF3025
CU25
IM3070
70-120
B3035
CU35
D3035
CU35
AL25
K12
IF3035
CU35
IM30150
150-300
B3050
CU50
D3050
CU50
AL35
K14
IF3050
CU50 - -
B3070
CU70
D3070
CU70
AL50
K16
IF3070
CU70 - -
B3095
CU95
D3095
CU95
AL70
K18
IF3095
CU95 - -
B30120
CU120
D30120
CU120
AL95
K20
IF30120
CU120 - -
B30150
CU150
D30150
CU150
AL120
K22
IF30150
CU150 - -
B30185
CU185
D30185
CU185
AL150
K25
IF30185
CU185 - -
B30240
CU240
D30240
CU240
AL185
K28
IF30240
CU240 - -
B30300
CU300
D30300
CU300
AL240
K32
IF30300
CU300 - -
B30400
CU400
D30400
CU400
AL300
K38 - - - -
STANDARD:
TP-300
TP-400
TP-240
TP-413
OUTPUT
12 Ton
12 Ton
11 Ton
12 Ton
PRESSURE
700 kgf
700 kgf
700 kgf
700 kgf
WEIGHT
6.5kg
7.7kg
6.3kg
6kg
LENGTH
610mm
625mm
586mm
602mm
WIDTH
68mm
73mm
72mm
76mm
HEIGHT
150mm
158mm
158mm
158mm
CRIMP max.
400mm2
400mm2
400mm2
400mm2
HEIGHT
WIDTH
LENGTH
HYDRAULIC CRIMPING TOOL
INSTRUCTION MANUAL
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CAUTION：
! When die is not installed in the tool, please do not operate the tool to avoid
damaging the tool.
! Please check the ram whether in place or not after using. Avoiding inner spring tired
and cannot return.
! This tool is non-insulated. Please turn off the power while working and wear protect
equipment.
! Please note the wire whether can be pressed in its crimping range before pressing.
! While pressing, cleaning, and inspecting, please do not approach the pressing area
to avoid any damage.
! Do not aim people while operating.
Die
Movable Handle
Able to rotate
with 180o
Fixed Handle
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INSTRUCTION
A. Inset the suitable die as below pictures.
●Attention:
Inset suitable die (Please consult P.2)
Inset die：
Figure 1. Inset / Take out die
HYDRAULIC CRIMPING TOOL
INSTRUCTION MANUAL
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B. Inset the die in place, then start pressing. Meanwhile, the die will go forth/ go
back for pressing. Please see Figure 2, 3, and 4.
●Attention:
● While pressing, please release the oil as hear sound “Bo”.
Figure 2. Go forth –Pressing
Figure 3.Twist the Movable Handle Figure 4.Go
back-Return oil
Go forth
Acting the handle for
pressing
Go back
The Release Pin
will be vertical
while turn the
movable handle
As the Release Pin is
vertical, pressing the
Movable Handle to
return oil.
HYDRAULIC CRIMPING TOOL
INSTRUCTION MANUAL
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Maintenance & Eliminate breakdown：
(1) Maintenance Q & A：
1. Q：Exchange Oil or add Oil.
A：Please exchange oil to keep the oil quality that can be prolong its usage
age and working well. This tool accepts SHELL TELLUS T-15 hydraulic oil
only. Please do not mix other ingredient oil to avoid any breakdown.
Hydraulic Oil：SHELL TELLUS T-15 or SEA#20
2. Q：The tool will not be used for a long period.
A：Before store it, you have to:
a. Place the tool in a dry and shady place.
b. Clear the tool and smear a little anti-rusty oil before store it.
HYDRAULIC CRIMPING TOOL
INSTRUCTION MANUAL
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(2 ) Eliminate breakdown Q & A：
1. Q：How to add oil in the inside of tool when the oil is not full enough?
A：What was the cause of shortage of oil inside?
<1> It causes the oil evaporated by using for a long period.
<2> It causes leak oil by improper uses or moving.
Condition <2>: Please return the tool to supplier.
Condition <1>: Please follow below steps (Figure 5, Figure 6, Figure 7,and
Figure 11) for adding oil.
Figure 5. Take out the Fixed Handle Figure 7. Add oil
Finish adding oil, please reassemble the parts in sequence.
2. Q：The die cannot be positioned while pressing.
A：The causes are:
<1> Shortage of Oil Please fill in oil in the reservoir up to full.
<2> Air inside Please add oil in the reservoir up to full.
<3> Impurities inside the reservoir Exchange new Hydraulic oil.
<4> Impurities inside the tool Take apart the inner parts and clean
them. Then reassemble them.
HYDRAULIC CRIMPING TOOL
INSTRUCTION MANUAL
Figure 6.
Take out the
plug
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