CAB MAESTRO 6 Operator's Manual

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Operator's Manual

MAESTRO 6

PCB Searator

Page 2

Description Type

PCB Separator MAESTRO 6

Edition: 12/2018 Part No.: 9003354

This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.

Editor

Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG.

Topicality

Due to the constant further development of our products discrepancies between documentation and product can occur. Please check www.cab.de for the latest update.

Terms and conditions

Deliveries and performances are effected under the General conditions of sale of cab.

This Operator's Manual is delivered to the device:

Operator's Manual - Translation of the Original Version for the following products

Germany

cab Produkttechnik GmbH & Co KG

Karlsruhe Phone +49 721 6626 0

www.cab.de

USA

cab Technology, Inc.

Chelmsford, MA Phone +1 978 250 8321

www.cab.de/us

Taiwan

cab Technology Co., Ltd.

Taipei Phone +886 (02) 8227 3966

www.cab.de/tw

China

cab (Shanghai) Trading Co., Ltd.

Guangzhou Phone +86 (020) 2831 7358

www.cab.de/cn

France

cab Technologies S.à.r.l.

Niedermodern Phone +33 388 722501

www.cab.de/fr

Mexico

cab Technology, Inc.

Juárez Phone +52 656 682 4301

www.cab.de/es

China

cab (Shanghai) Trading Co., Ltd.

Shanghai Phone +86 (021) 6236 3161

www.cab.de/cn

South Africa

cab Technology (Pty) Ltd.

Randburg Phone +27 11 886 3580

www.cab.de/za

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Table of Contens

1 Introduction ............................................................................................................................................4

1.1 Instructions ...............................................................................................................................................4

1.2 Intended Use ............................................................................................................................................4

1.3 Safety Instructions ....................................................................................................................................4

1.4 Safety Marking .........................................................................................................................................5

1.5 Environment .............................................................................................................................................5

2 Technical Data ................................................... ..................................................................................... 6

3 Contents of Delivery ..............................................................................................................................7

4 Control Panel ..........................................................................................................................................8

5 Installation ..............................................................................................................................................9

5.1 Electrical Links .........................................................................................................................................9

5.2 Adjustable Platform ..................................................................................................................................9

5.3 Switch on ................................................................................................................................................10

5.4 Adjustment the distance between Circular and Linear Blade ..................................................................11

5.5 Recommendation for cutting Circular Blade 60 ......................................................................................12

5.6 Recommendation for cutting Circular Blade 125 / 185 (FR4) ................................................................12

5.7 Adjustment the Cut Length .....................................................................................................................13

5.8 Reset the counters .................................................................................................................................13

5.9 Setting the speed of cut .........................................................................................................................14

5.10 Select the cut mode ..............................................................................................................................15

6 Operation ..............................................................................................................................................16

7 Types of Circular Blades ...................................................................................................... ...............17

7.1 Circular Blade

60 .................................................................................................................................17

7.2 Circular Blade Ø125 ...............................................................................................................................17

7.3 Circular Blade Ø185 ...............................................................................................................................18

8 Replacement of the Blades .................................................................................................................19

8.1 Circular Blade

60 .................................................................................................................................19

8.2 Circular Blade Ø125/185 ........................................................................................................................19

8.3 Removal and installation of linear blades ...............................................................................................20

8.4 Aligning the linear blade .........................................................................................................................20

8.5 Change of blade type .............................................................................................................................21

8.6 Alignment of the blade carriage .............................................................................................................21

9 EU Declaration of Conformity .............................................................................................................22

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1.1 Instructions

Important information and instructions in this documentation are designated as follows:

Danger!

Draws your attention to an exceptionally grave, impending danger to your health or life.

Warning!

Indicates a hazardous situation that could lead to injuries or material damage.

Attention!

Draws attention to possible dangers, material damage or loss of quality.

Notice! Gives you tips. They make a working sequence easier or draw attention to important working processes.



Environment! Gives you tips on protecting the environment.



Handling instruction



Reference to section, position, illustration number or document.



Option (accessories, peripheral equipment, special ttings).

1.2 Intended Use

• The device is manufactured in accordance with the current technological status and the recognized safety rules. However, danger to the life and limb of the user or third parties and/or damage to the device and other tangible assets can arise during use.

• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with regard to safety and dangers as stated in the operating manual.

• The device is intended exclusively for separating pre-scored PCB's. Any other use or use going beyond this shall be regarded as improper use. The manufacturer/supplier shall not be liable for damage resulting from unauthorized use; the user shall bear the risk alone.

• Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s

maintenance recommendations and specications.

Notice! The complete documentation can also currently be found in the Internet.

1.3 Safety Instructions

• The device is congured for voltages of 115 or 230 V AC. It only has to be plugged into a grounded socket.

• Hazard by electrical charge. Provide an earthing connection via press stud.

• Only connect the device to other devices which have a protective low voltage.

• Switch off all affected devices (e.g. conveyor belt) before connecting or disconnecting.

• Risk of hand injury. Wear protective gloves while PCB separating.

• Ensure that people‘s clothing, hair, jewelry etc. do not come into contact with the exposed rotating blade.

• In an emergency situation, actuate the emergency stop switch in the control panel by tight pressing. This interrupts the voltage supply to the device.

• The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.).

• Do not use the device in an explosive atmosphere.

• Do not use the device close to high-voltage power lines.

• Work going beyond this may only be performed by trained personnel or service technicians.

1 Introduction

Page 5

• Unauthorized interference with electronic modules or their software can cause malfunctions.

• Other unauthorized work on or modications to the device can also endanger operational safety.

• Always have service work done in a qualied workshop, where the personnel have the technical knowledge and tools required to do the necessary work.

• There are various warning stickers on the device. They draw your attention to dangers. Warning stickers must therefore not be removed, as then you and other people cannot be aware of dangers and may be injured.

Danger!

Danger to life and limb from power supply.

 Do not open the device casing.

1.4 Safety Marking

1 Emergency Switch

 Press it in a hazardous situation!

Risk of hand injury!

 Wear protective gloves while PCB separating.

Possible damage of electronics!

 Disconnect the PCB separator from the electrical outlet before mounting or

removing an optional conveyor belt.

Hazard by electrical charge!

 Provide an earthing connection via press stud.

Table 1 Safety marking

1.5 Environment



Obsolete devices contain valuable recyclable materials that should be sent for recycling.

 Send to suitable collection points, separately from residual waste.

The modular construction of the printer enables it to be easily disassembled into its component parts.

 Send the parts for recycling.

1 Introduction

Page 6

2 Technical Data

MAESTRO 6/X03 MAESTRO 6/X01

Technical data 6/603 6/903 6/1203 6/1503

Type of Component side 3 circular blades adj. one by one separation

Solder side linear blade

Separation path-optimized Separation speed up to mm/s 500

250 with aluminum Material FR4, CEM3, aluminum Separation length

up to mm 600 900 1,200 1,500

Support table depth mm 160 Buttons

- Home / Error acknowledgment during operation

- Adjustment of initial carriage position

- Adjustment of nal carriage position

- Separate carriage movement to and fro

- Continuous carriage movement to and fro

- Separation speed increase

- Separation speed reduction

- “Number of separations” selection

- “Separation length” selection

- Deletion of current selection With a conveyor belt in use

- Start conveyor belt

- Adjustment of belt speed

Power switch ON/OFF Foot switch START separating Safety switch E-stop Power supply 100 - 240 VAC, 50/60 Hz Emission sound pressure level LpA < 70 dB (A) Temperature / Operation

+5 - 40°C / 10 - 85 % not condensing humidity Storage

0 - 60°C / 20 - 80 % not condensing

Tra nsp ort

–25 - 60°C / 20 - 8 0 % not condensing Weight

kg 50 55 - -

Height x Depth mm 350 x 450 Width mm 1,150 1,450 1,750 2,050 Approvals CE, FCC

Technical data 6/601 6/601 .70 6/901

Type of Component side 1 circular blade separation Solder side linear blade Separation path-optimized Separation speed up to mm/s 500 Material FR4, CEM3 Separation length

up to mm 600 900

Support table depth

mm 160

Buttons

- Home / Error acknowledgment during operation

- Adjustment of initial carriage position

- Adjustment of nal carriage position

- Separate carriage movement to and fro

- Continuous carriage movement to and fro

- Separation speed increase

- Separation speed reduction

- “Number of separations” selection

- Auswahl der Anzeige „Schnittlänge“

- “Separation length” selection With a conveyor belt in use

- Start conveyor belt

- Adjustment of belt speed

Power switch ON/OFF Foot switch START separating Safety switch E-stop Power supply 100 - 240 VAC, 50/60 Hz Emission sound pressure level LpA < 70 dB (A) Temperature / Operation

+5 - 40°C / 10 - 85 % not condensing

humidity Storage

0 - 60°C / 20 - 80 % not condensing

Tra nsp ort

–25 - 60°C / 20 - 8 0 % not condensing

Weight

kg 50 55

Height x Depth

mm 410 x 450

Width

mm 1,150 1,450

Approvals CE, FCC

Table 2 Tecnical Data

Page 7

3 Contents of Delivery

5 7

Fig.1 Contents of Delivery 1 Maestro 6

2 Power Cable 3 Dial Gauge Assembly 4 Food Switch 5 Hexagonal Wrench DIN911 2,5mm 6 Hexagonal Wrench DIN911 4mm 7 Hexagonal Wrench DIN911 5mm 8 Documentation

Page 8

11 12 13 15 16 17 18 19 20 21109 14

Fig.2 Control Panel

1 Emergency Switch Press it in a hazardous situation!

LED home Is blinking in case of device is outside home position.

Taste home - To run the device in home position after switching on

- Quit errors in operation

4 LED forward and

backward separate

Lights up when the separate forward and backward movement mode of the blade carriage is activated.

5 Button forward and

backward separate

Activation of the blade carriage movement mode forward and backward

separate. 6 Display speed Display the selected speed. 7 Display cut count /

mileage

Display the cut count or the mileage (cut length).

LED conveyor belt Indicates the activation of a connected conveyor belt.

9 Button conveyor belt Activation of a connected conveyor belt.

10 Button conveyor belt

speed

Function button to set the spped of the conveyor belt in combination with the

button speed 1 and speed 2.

11 Button Position 1 Set Position 1 of the cut length. 12 Button Position 2 Set Position 2 of the cut length. 13 LED forward and

backward continued

Lights up when the forward and backward movement mode of the blade carriage without interruption is activated.

14 Button forward and

backward continued

Activation of the forward and backward movement mode of the blade carriage without interruption.

15 Button speed 1 Increase the speed of the blade carriage and the speed of the conveyor belt

while pressing the button conveyor belt speed.

16 Button speed 2 Reduce the speed of the blade carriage and the speed of the conveyor belt

while pressing the button conveyor belt speed.

LED cut count In case of activated display cut count.

18 Button cut count Selection of the display cut count. 19 Button DEL Reset display cut count or mileage 20

LED mileage In case of activated display mileage (cut length).

21 Button mileage Selection of the display mileage (cut length)

Table 1 Control Panel Elements

4 Control Panel

Page 9

5 Installation

5.1 Electrical Links

Attention!

The device and printing materials will be damaged by moisture and wetness.

 Set up the device only in dry locations protected from splash water.

Notice!

Clean the blade with a soft cloth before you start the machine at rst time!

4 5

6 Fig.3 Connections

 Set up device on a level surface. For a secure stand you can change the foot highness by turning.  Put in the foot switch round connector (4) from the foot switch (7) in the 5 pin female connector (2) and tighten it.  Connect the electrical ground on the earth connection (6).  Switch off the power module (1).Connect the power cable (5) to the power input module (3) and to an earthed socket.

5.2 Adjustable Platform

Fig. 1 Adjustable platform The adjustable platform delivered with the machine is designed for use as a hand-rest, easing the placement of the

PCB on the lineal blade. Thereby it is also preventing a possible premature tiring for the user.

1. By turning the knurled screw (2), the platform (1) can be raised or lowered sensitively. Rotating the knurled screw anti-clockwise will lift up the platform.

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Notice! The device offers the possibility to separate the circuit board benets in several steps and thus gently. The cutting is more gentle for the PCB's with a higher number of cuts.

5.3 Switch on

1. Switch on the device by power switch (1). LED home is blinking

Notice! Are all connections ready and the device is swiched on and not in function check the emergency swith!

Fig.4 Power Switch

Fig. 2 Taste home drücken.

2. Press button home.

3. Device will run to the home position and the LED home

is permanently on.

5 Startup

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5.4 Adjustment the distance between Circular and Linear Blade

1 5

6 7

1 2

Fig. 3 Adjustment the blade distance The following settings apply to all three circular blades and must be done individually.

1. Loosen the clamping lever (4) by turning it counterclockwise until the adjusting knob (1) can be turned.

2. Turn the adjusting knob (1) to the desired value. One graduation corresponds to 0.1 mm distance between the circular blade (6) and the linear blade (7).. For orientation, the mark (5) on the carriage housing is used. With the screw (2) screwed in, the circular blade can be turned down to a minimum distance of 0.03 mm from the linear blade.

This serves to protect the knives in conguration FR4!

only for Al circular blades (

60 8936507.001)

 With the Al-blades installed unscrew the screw (2) to set the roller blade at a negative distance to the linear blade. Thats only for Al-blades due to the lateral offset of the Al knives to the linear knife. The screw (3) now secures the lower stop at -0.4 mm and must not be unscrewed.

+ 0

FR4-blade

Al-blade (

60 8936507.001)

Fig. 4 Blade offset

Attention!

When using FR4 blades, always leave the stop screw (2) tightened to avoid contact between the roller blade and the linear blade.

The stop screw (2) prevents the setting of a negative value for the distance.

5 Startup

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5.5 Recommendation for cutting Circular Blade 60

depend of notch thickness and cut mode

Restdicke

Notice! The cutting is more gentle for the PCB's with a higher number of cuts. The deepness of the last cut must be so that the PCB's are easily to separate.

The values are recommendation and it's possible to change it if it is necessary.

number of blades in direction of cutting

123

direction of cutting O mode

Fig. 5 Arrangement of the blades Recommendation for FR4 boards

Notch thickness

cutting mode

settings in direction of cutting

Blade 1 Blade 2 Blade 3

0,3 mm

0,25 mm 0,15 mm 0,10 mm

0,20 mm 0,10 mm 0,20 mm

0,4 mm

0,30 mm 0,20 mm 0,10 mm

0,25 mm 0,15 mm 0,25 mm

0,5 mm

0,40 mm 0,25 mm 0,15 mm

0,35 mm 0,15 mm 0,35 mm

0,6 mm

0,45 mm 0,30 mm 0,15 mm

0,40 mm 0,20 mm 0,40 mm

0,7 mm

0,55 mm 0,35 mm 0,20 mm

0,45 mm 0,25 mm 0,45 mm

0,8 mm

0,60 mm 0,40 mm 0,20 mm

0,55 mm 0,25 mm 0,55 mm

Table 3 Distance between the blades for circular blade 60 - circular blade to linear blade

5.6 Recommendation for cutting Circular Blade 125 / 185 (FR4)

FR4

Notch thickness

Distance between the

blades 0,3 mm 0,15 mm 0,4 mm 0,20 mm 0,5 mm 0,25 mm 0,6 mm 0,30 mm 0,7 mm 0,35 mm 0,8 mm 0,40 mm

Table 4 Distance between the blades for circular blade 125 /185 - circular blade to linear blade

5 Startup

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5.7 Adjustment the Cut Length

Notice! The adjusted cut length must be orientated on the separated PCB. Then, the display "mileage" for the cut length shown a realistic value.

1 2

Cut length

P1 P2

Cut direction

Fig. 6 Limit cutting length

1. Press P1 (1) until the blade carriage has moved to position P1.

2. Press P2 (2) until the blade carriage has moved to position P2.

The cutting length results from the distance between the front edge of the carriage (in the cutting direction) in the position P1 and the trailing edge of the carriage (in the cutting direction) in the position P2.

5.8 Reset the counters

2 3 4

Fig. 7 Display section counter

 Display

(2) select count cunt (number of cuts) or (4) mileage (cut length).

 Press the button

(3) for approx. 3 seconds to reset the display (5) to zero.

Display speed (1) lights for the duration of the counter reset.

5 Startup

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5.9 Setting the speed of cut

Fig. 8 Setting the speed It is possible to set the speed level in 5 steps.

The speed level is displayed in the speed (1) display.

Step Speed of the blades

≙

100

mm/sec

≙

200

mm/sec

≙

300

mm/sec

≙

400

mm/sec

≙

500

mm/sec

1. Press key

(2) to increase the speed by one step.

2. Press key

(3) to reduce the speed by one step.

5 Startup

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5.10 Select the cut mode

Fig. 9 Cut mode

Mode

(1)

- Press the foot switch and the carriage only moves in one direction between P1 and P2.

- Press the foot switch again and the carriage moves in the other direction between P1 and P2. There are only two cutting depths adjustable, as in both directions of the carriage movement can be cut.  „5.5 Recommendation for cutting Circular Blade 60“

1. Mode

(2)

- Press footswitch and carriage moves in one direction between P1 and P2 and then moves back to position P1. There are three cutting depths adjustable, because only in one direction of the carriage movement is cut, from P1 to P2  „5.5 Recommendation for cutting Circular Blade 60“

5 Startup

Page 16

Switch on the device by power switch (1). LED home is blinking..

Fig. 10 Power Switch

1. Press button

home.

2. Device will run to the home position LED home

is permanently on.

3. Press the foot-switch and hold it.

- Device will run to the start position (dened by P1) or from the start position short out and back into the start

position.

- Blade synchronization.

4. Deblock the foot switch and the device is ready. LED home

is permanently on.

5. Choose mode

or mode .  Chapter 5.10

6. Put in the PCB panel. Pre-scored groove in the PCB (2) put onto the linear blade (3) and hold the PCB in the horizontal plane by hand.

Ensure that the PCB is positioned within the area between

and , the pre-selected area of cutting way of

the upper blade.  Chapter 5.7

2 3

Fig. 11 Put on PCB

7. Press the foot-switch to start the program. Foot-switch must be pressed over the length of the program.

Press the foot-switch and hold it. Device performs a cut without return transport of the blade carriage. Deblock and press the foot-switch again to start the next cut in the reverse direction. Press the foot-switch and hold it. Device performs a cut with return transport of the blade carriage.

8. Deblock the foot-switch after program end.

Notice! In the mode

F will be an other start position for the next program start.

6 Operation

Page 17

7 Types of Circular Blades

7.1 Circular Blade

Fig. 12 Version with 3x circular blade 60 The version with circular blade60 is available in an arrangement of a row with tree blades. So it's possible to adjust a

different cutting depth per blade and to cut aluminum PCB's.

Fig. 13 Free space - possible height of components for circular blade 60

7.2 Circular Blade Ø125

Fig. 14 Version with circular blade 125 The version with circular blade 125 is intended to cut FR4 PCB's with component height until 33mm

Fig. 15 Free space - possible height of components for circular blade 125

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7.3 Circular Blade

185

Fig. 16 Version with circular blade 185 The version with circular blade 185 is intended to cut FR4 PCB's with component height until 63mm.

Fig. 17 Free space - possible height of components for circular blade 185

7 Types of Circular Blades

Page 19

8 Replacement of the Blades

In case of wasting, damage or material cahange it's necessary to change the upper blade.

Risk of hand injury!

 Wear protective gloves while changing the blade.

Danger!

Risk of cutting damage by rotating blade! Disconnect device before you start service work!

8.1 Circular Blade Ø60

321 3214

Fig. 18 Replacement of the Upper Circular Blade 60

1. Set the setting knob (5) on value 9 - blade on the highest position.

2. Fix the rotary disc (4) by a 5 mm Hexagon wrench.

3. Loosen screw (3) by a 4 mm Hexagon wrench.

4. Take out screw (3) and washer (2) and blade (1).

5. Place the new circular blade (1) on the shaft with the inclined side towards the unit and push it on completely.

6. Put in washer (2) and screw (3) and tighten screw (3) .

7. Adjust the blade distance.

8.2 Circular Blade Ø125/185

321 4

1. Loosen screw (4).

2. Take out screw (4) and washer (3).

3. Unplug the circular blade (2) from the shaft (1).

4. Place the new circular blade (2) on the shaft (1) with the inclined side towards the unit and push it on completely.

5. Put in washer (3) and screw (4) and tighten screw (4) .

6. Adjust the blade distance.

Fig. 19 Replacement of the Upper Circular Blade 125/185

Page 20

8.3 Removal and installation of linear blades

321 224

Fig. 20 Blade change - Linear blade

1. Disassemble the support platform.

2. Loosen screws (4).

3. Remove the linear blade (3) and remove the eccentric (2) or the guide pin (5) on the right-hand linear blade.

4. Thoroughly clean blade, knife and prole (1) before mounting the new linear blade (3).

5. Insert the guide pin (5)into the right side and into the other corresponding openings the eccentric (2).

6. Mount the liner blades from the right and tighten the screws (4) only slightly.

7. Now make the horizontal alignment of the linear blades (3).  next chapter

8.4 Aligning the linear blade

121

Fig. 21 Aligning the linear blade with dial gauge

1. Remove the dial gauge (3) from the accessory pack of the

MAESTRO 6 and t it to the angle arm (4).

2. Srew angle arm (4) with built-on dial gauge (3) to the side of the blade carriage.

3. The dipstick of the dial gauge (3) must be pressed in slightly. about 5mm.

4. Turn the roller blade upwards to avoid collision with the linear blade (2).

5. Starting with the right blade, adjust the horizontal alignment.

 Move slowly over the linear blade with the carriage

and compensate for deviations on the dial gauge by turning the eccentric (1).

 Repeat this process until the deviations over the entire

length of the linear knife maximum 0.03 mm.  Tighten screws (4) of gure 24.  The right linear blade is set rst and serves as a

reference.

8 Replacement of the Blades

Page 21

8.5 Change of blade type

21 4

Fig. 22 Change the blade type

1. Loosen the screws (3) on the support arms of the blade carriage (4 or 1) on the back side of the MAESTRO 6..

2. Remove blade carriage with mounted support arms (4 or 1).

3. Hold the blade carriage (1 or 4) to the transport system (2) of the MAESTRO 6 and secure it with the screws (3).

8.6 Alignment of the blade carriage

321

4 5

Fig. 23 Alignment of the blade carriage

4. Remove the dial gauge (3) from the accessory pack of the MAESTRO 6 and t it to the straight arm.

5. Now screw arm with built-on dial gauge (3) to the side of the carriage prole.

6. The dipstick of the dial gauge (3) must be pressed in slightly. about 5mm

7. Push the blade carriage up to the dial gauge and determine the difference between the linear blade (1) and the circular blades (2).

8. With the help of the eccentrics (4) and the screws (5) with corresponding oblong holes on both sides of the carrier, the blade carriage can be aligned with the linear blade (1).

8 Replacement of the Blades

Page 22

9 EU Declaration of Conformity

cab Produkttechnik GmbH & Co KG Wilhelm-Schickard-Str. 14 D-76131 Karlsruhe Deutschland

EU Declaration of Conformity

We declare herewith that the following device as a result of design, construction and the version put in circulation complies with the relevant fundamental regulations of the EU Rules for Safety and Health. In the event of any alteration which has not been approved by us being made to any device as designated below, this statement shall thereby be made invalid.

Description: PCB Separator Device: MAESTRO 6

Applied EU-Directives and Standards:

Directive 2006/42/EC on machinery • EN ISO 12100:2010

• EN ISO 13857:2008

• EN 349:1993+A1:2008

• EN 60204-1:2006+A1:2009

Directive 2014/30/EU relating to electromagnetic compatibility • EN 61000-3-2:2014

• EN 61000-3-3:2013

• EN 61000-6-2:2005

• EN 61000-6-4:2007+A1:2011

Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment

• EN 50581:2012

Person authorised to compile the technical le: Erwin Fascher

Am Unterwege 18/20 99610 Sömmerda

Signature for the producer:

cab Produkttechnik Sömmerda Gesellschaft für Computerund Automationsbausteine mbH 99610 Sömmerda

Sömmerda, 10.12.2018

Erwin Fascher Managing Director