Page 1
Service Manual
MAESTRO 4S
PCB Separator
Page 2
2
Description Type
PCB Separator MAESTRO 4S
Edition: 09/2016 Art.-Nr.: 9009826
Copyright
This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG.
The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original
intended purpose demand the previous written authorization by cab.
Editor
Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG.
Topicality
Due to the constant further development of our products discrepancies between documentation and product can occur.
Please check www.cab.de for the latest update.
Terms and conditions
Deliveries and performances are effected under the General conditions of sale of cab.
Service Manual
for the following products
Germany
cab Produkttechnik
GmbH & Co KG
Postfach 1904
D-76007 Karlsruhe
Wilhelm-Schickard-Str. 14
D-76131 Karlsruhe
Telefon +49 721 6626-0
Telefax +49 721 6626-249
www.cab.de
info@cab.de
France
cab technologies s.a.r.l.
F-67350 Niedermodern
Téléphone +33 388 722 501
www.cab.de/fr
info.fr@cab.de
USA
cab Technology Inc.
Tyngsboro MA, 01879
Phone +1 978 649 0293
www.cab.de/us
info.us@cab.de
Asia
cab Technology Co., Ltd.
Junghe, Taipei, Taiwan
Phone +886 2 8227 3966
www.cab.de/tw
info.asia@cab.de
China
cab (Shanghai)Trading Co., Ltd.
Phone +86 21 6236-3161
www.cab.de/cn
info.cn@cab.de
Representatives in other countries on request
Page 3
3
Contents
1 Introduction ............................................................................................................................................4
1.1 Instructions ...............................................................................................................................................4
1.2 Intended Use ............................................................................................................................................4
1.3 Safety Instructions ....................................................................................................................................5
2 Technical Data ................................................... ..................................................................................... 6
3 Overview .................................................................................................................................................7
3.1 Views without covers and cable ...............................................................................................................7
3.2 Tools .........................................................................................................................................................8
3.3 Contents of Delivery .................................................................................................................................8
4 Test and Change Device Parts .............................................................................................................. 9
4.1 Changing the Upper Blade .......................................................................................................................9
4.2 Adjustment of the Upper Blade Stopper .................................................................................................10
4.3 Changing the Linear Blade ......................................................................................................................11
4.4 Adjusting the Linear Blade ......................................................................................................................11
4.5 Check the Blade Alignment ....................................................................................................................12
4.6 Changing the hub to main motor ............................................................................................................13
4.7 Changing the Control Panel / Emergency Switch ..................................................................................14
4.8 Changing the Belt ...................................................................................................................................14
4.9 Changing the Energy Track ....................................................................................................................15
4.10 Check the Sensors .................................................................................................................................15
4.10.1 Check the Sensors via Control Panel ...............................................................................................16
4.10.2 Check the Sensors on PCB ..............................................................................................................17
5 Errors ....................................................................................................................................................19
6 Spare Parts Drawings ..........................................................................................................................20
6.1 SidePartsCProle,LinearBlade ..........................................................................................................20
6.2 Main Motor .............................................................................................................................................21
6.3 Upper Beam, Control Panel ...................................................................................................................22
6.4 Power Supply .........................................................................................................................................23
6.5 Carriage With Roller Blade .....................................................................................................................24
Page 4
4
1.1 Instructions
Important information and instructions in this documentation are designated as follows:
Danger!
Draws your attention to an exceptionally grave, impending danger to your health or life.
!
Warning!
Indicates a hazardous situation that could lead to injuries or material damage.
!
Attention!
Draws attention to possible dangers, material damage or loss of quality.
i
Notice!
Gives you tips. They make a working sequence easier or draw attention to important working processes.
Environment!
Gives you tips on protecting the environment.
Handling instruction
Reference to section, position, illustration number or document.
Option(accessories,peripheralequipment,specialttings).
Video
Reference to a video on the website to this topic.
1.2 Intended Use
• The device is manufactured in accordance with the current technological status and the recognized safety rules.
However, danger to the life and limb of the user or third parties and/or damage to the device and other tangible
assets can arise during use.
• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with
regard to safety and dangers as stated in the operating manual.
• The device is intended exclusively for separating pre-scored PCB's. Any other use or use going beyond this
shall be regarded as improper use. The manufacturer/supplier shall not be liable for damage resulting from
unauthorized use; the user shall bear the risk alone.
• Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s
maintenancerecommendationsandspecications.
i
Notice!
The complete documentation can also currently be found in the Internet.
1.3 Safety Instructions
• Thedeviceisconguredforvoltages of 100 or 240 V AC. It only has to be plugged into a grounded socket.
• Hazard by electrical charge. Provide an earthing connection via press stud.
1 Introduction
Page 5
5
• Only connect the device to other devices which have a protective low voltage.
• Switch off all affected devices (e.g. conveyor belt) before connecting or unlinking.
• Risk of hand injury. Wear protective gloves while PCB separating.
• Ensure that people‘s clothing, hair, jewelry etc. do not come into contact with the exposed rotating blade.
• In an emergency situation, actuate the emergency stop switch in the control panel by tight pressing. This interrupts the voltage supply to the device.
• The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.).
• Do not use the device in an explosive atmosphere.
• Do not use the device close to high-voltage power lines.
• Work going beyond this may only be performed by trained personnel or service technicians.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
• Otherunauthorizedworkonormodicationstothedevicecanalsoendangeroperationalsafety.
• There are various warning stickers on the device. They draw your attention to dangers.
Warning stickers must therefore not be removed, as then you and other people cannot be aware of dangers and
may be injured.
Danger!
Danger to life and limb from power supply.
Do not open the device casing.
1 Introduction
Page 6
6
2 Technical Data
Technical data 4S/450 4S/600
Separation type Component side:
Soldering side:
circular blade
linear blade
Operation motorized and optimized
Separation speedt 300/500 mm/sec. switchable
Material FR4, Aluminium
Height of components Component side/Soldering side up to 34 mm
Cutting length , continuous F up to 450 mm up to 600 mm
Length D 702 mm 852 mm
Depth storage table 200 mm
Programming
Home Request drive to starting position, Acknowledge
Speed H (High): 500 mm/Sek.
L (Low): 300 mm/Sek.
Program 9
Step (cutting steps) 1 – 5
Distance (between blades) 0,9 mm bis 0,05 mm
Key switch button Release of programming
Mileage (Kilometer counter) up to 99,99 km
DEL Reset of the kilometer counter
Power switch ON/OFF
Foot switch START Separation
Safety switch Emergency stop
Spannung 100–240 V~ 50/60 Hz
Emission sound pressure level LpA < 70 dB (A)
Temperature / humidity not
condensing
Operation +10–35°C / 10–85%
Stock +20–50°C / 20–80%
Transport -25–50°C / 20–80%
Weight 38 kg 46 kg
Height/Depth 434x425 mm
Width 702 mm 852 mm
Approvals CE, FCC class A
Dimension Maximum Height of components on the cut nut
27 21,5
3434
400...40
10˚
10˚
Enlargement of the PCB outside after separation. typical 0,2 mm
30˚
FR 4
0,8-3,2
min. 0,25
max. 0,8
30˚
Alu
0,8-1,5
min. 0,25
max. 0,3
The cut nut could be broken by a cutout.
In case of overlaying components, the linear blad
must be hollowed.
If required request.
Table 1 Technical data
Page 7
7
3 Overview
3.1 Views without covers and cable
11
9
12
10
1
2
6
5
4
3
14
15
16
13
7
8
1 Belt Gear Main Motor 9 Control Panel
2 Pulse Sensor 10 Emergency Switch
3 Carriage Sensor right / Links 11 tension Wheel
4 Carriage 12 Linear Blade
5 Set knob for cutting depth 13 PCB Control
6 Upper Circular Blade 14 Main Motor
7 Power Supply 15 Clutch Main Motor
8 Energy Track 16 Motor Circular Blade
Fig.1 Frontview
Fig.2 Rearview
Page 8
8
3 Overview
3.2 Tools
Do not use any worn of damaged tools.
Only use tools and testing devices that are suitable for the task at hand.
Special tools (cab production):
• Dial gauge assembly (cab part No. 8970208) to check the blade position
Commercial tools:
• Allen key 1,5, 2,0, 2,5, 5,0 mm
• Jaw wrench 5,5 mm
• Phillips-head screwdriver, size 1
• Precision Snap Ring Caliper A0
• Precision Snap Ring Caliper A1
• Oscilloscope
3.3 Contents of Delivery
5
6
4
2
1
3
1 Maestro 4S/300 (600)
2 Power Cable
3 Dial Gauge Assembly
4 Food Switch
5 Hexagonal Wrench
DIN911 2mm
6 Hexagonal Wrench
DIN911 5mm
Documentation
Fig.3 Contents of Delivery
Page 9
9
4 Test and Change Device Parts
4.1 Changing the Upper Blade
Incaseofwasting,damageormaterialmodiedit'snecessarytochangetheupperblade.
Video
Video: MAESTRO 4S - Changing the upper blade on www.cab.de
Risk of hand injury !
Wear protective gloves while changing the blade.
Danger!
Risk of cutting damage by rotating blade!
Unlink device before you start service work!
1
2 3 4
87
1211109
5
6
6
Fig.4 Changing the upper blade
1. After switching off the device and unlinking from
power supply, pull connector (2) out from female
connector (3) on the motor.
2. Slide the carriage to the left end position (front view).
Like upper picture.
3. Set the setting knob (5) on value 16 - blade on the
highest position.
4. Swing lever (6) in position a to release.
5. Loosen screws (4) and remove table (1) by
movements back and top.
6. Loosen screws (8).
7. Remove motor carriage with mounted motor (7).
8. Hold the setting knob (5) and loosen the knurled
nut(12) .
9. Remove blade (11) . It's possible that the washer
(10) are adhere on the blade.
Remove the Washer (10) from blade and take it back
on the axle (9).
10. Take the new blade (11) on the axle (9).
11. Hold the setting knob (5) and tighten the knurled
nut(12) .
12. Set the setting knob (5) on value 16.
13. Mount motor carriage with mounted motor (7), check
the connection of the coupling motor/axle and tighten
screws (8) .
14. Swing lever (6) in position b to couple.
15. Hang up the table (1) and tighten screws (4) .
16. Put in connector (2) into female connector (3) on the
motor.
i
Notice!
Adjust the stopper of the upper blade
before you start operation. chapter 4.2
Page 10
10
4.2 Adjustment of the Upper Blade Stopper
i
Notice!
The lower stop of the upper blade adjustment is already adjusted by delivery.
After a long operation time, while working at strongly varying temperatures or else after replacing a
blade, it is recommended to re-adjust the lower stop.
3 5 6
1 2
4
74
Fig.5 Adjustment of the upper blade stopper
1. Move the lever (8) to the position 'a'. The motor drive to the blade carrier (1) is now disconnected.
2. Rotate the pointer (2) with the knob (4) counterclockwise to position "16".
3. Move the upper blade carrier (1) in the middle position of the lower blade.
4. Loosen the screw (3).
5. Move the knob (4) clockwise until the upper and lower blades are in a distance of 0.03 mm. Use a thickness
gauge.
6. Swing the strut (5) clockwise until you reach the stop and tighten the screw (3). This adjustment locks the upper
blade in place to prevent it from moving out of adjustment.
7. Move the lever (8) to the position 'b'. The motor drive to the blade carrier (1) is now reconnected.
4 Test and Change Device Parts
Page 11
11
4 Test and Change Device Parts
4.3 Changing the Linear Blade
Video
Video: MAESTRO 4S - Changing the linear blade on www.cab.de
!
Warning!
Risk of cutting injury in handling of the linear blade.
Risk of hand injury !
Wear protective gloves while changing the blade.
x
z
y
x
z
y
3
4
2
1
Fig.6 Changing the linear blade
(Front view - inclined)
Fig.7 Changing the linear blade
(Bottom view - inclined)
1. Loosen shouldered screw (4).
2. Hold the linear blade (1) to avoid an uncontrolled fall of the blade.
3. Loosen screws (3) . The eccentric (2) will used for guiding and will not loosened .
4. Pull out the linear blade (1) in direction of the device rear side from eccentric (2).
5. Move out the linear blade (1).
6. Mounting of the new linear blade in revers order.
4.4 Adjusting the Linear Blade
!
Warning!
Risk of cutting injury in handling of the linear blade.
To ensure a constant cutting quality and to prevent damaging of the blades must adjust the linear blade so that the
distance between upper blade and linear blade is constant of the full cutting length.
Page 12
12
!
Attention!
Decouple the carriage before move the carrige by hand . Damage the electronics!
1 2 4 5 623
Fig.8 Setting of the linear blade (Front view) Fig.9 Setting of the linear blade (Rear view)
1. Decouple the carriage (1) from motor by the lever (3).
2. Turn upward the upper blade by the setting knob on the carriage (1).
3. Pull the carriage (1) over the full cutting length. The Distance between upper blade and linear blade (2) must be
constant over the full length.
4. Repeat this activity with reduced distance between upper blade and linear blade (2) up to a possible variation in
the distance is visible.
5. Are variation in the distance visible, loosen screws (5) .
6. Turn the eccentric (4) to adjust the linear blade (2).The shouldered screw (6) are the axle of rotation and by
turning the eccentric (4) will the linear blade (2) lifted or put down.
7. Repeat the setting and check up to the distance is over the full cutting distance the same.
8. Tighten screws (5).
4.5 Check the Blade Alignment
i
Notice!
When the machine is put into operation for the rst time, or following a move of equipment or a change of
blades, it is advantageous to re-check the alignment of the blades in relationship to one another. For this
purpose a dial gauge assembly (Part No. 8970208) is available as an option.
1
2
3
4
5
6
7
6
7
4
10
9
± 0,1
Roller Blade 8930509.001
FR4
Fig.10 Check the blade alignment
1. Move the blade carrier (1) to the middle of its range of travel.
2. Afxthedialgaugeassemblyontothethreadedhole(2)inthebladecarrierandscrewtightwiththeknurled
screw (4) provided. Ensure that the small spigot (5) mounted on the inside of the lever (6) locates correctly into
the hole (3) provided in the blade carrier.
3. Swing the lever (6) upwards until the tip of the gauge feeler (7) presses onto the upper blade (9) at 2 mm of the edge of
the blade. Rotate the scale on the dial gauge until the pointer in the 1/100 mm division is lined up with the „0“ on the scale.
4. Swing the lever (6) downwards until the tip of the gauge feeler (7) presses onto the lower blade (10) at 2 mm of
the edge of the blade.
5. In the event of the values obtained by the above procedure being greater than the values , the servicing agent
responsible for your machine should be contacted.
6. Remove the dial gauge assembly.
4 Test and Change Device Parts
Page 13
13
4.6 Changing the hub to main motor
Danger!
Danger to life and limb from power supply.
Befor open the device unlink the power!
4 5 6 7 8 9 121110
1
2
3
13a 13b
rear view
Fig.11 Dismount the hub to the main motor
1. Swing lever (13) in position b to connect the blade with the motor and to relax spring (8) .
2. Dismount front (1) and rear (2) cover.
3. Loosen the three screws (3) and move the tension wheel (5) to the center to relax the belt.
4. Loosen screw (4) and remove the belt gear (5) .
5. Dismount cooling bracket (12) .
6. Remover motor assembly (10) after loosening screws (11) .
7. Remove snap ring (6) with a snap ring caliper.
8. Pull out the hub (9) with spring (8), washer and snap ring (7) .
9. Remove snap ring (7) with a snap ring caliper and remove washer and spring (8) .
Mounting the new hub in reverse order.
4 Test and Change Device Parts
Page 14
14
4.7 Changing the Control Panel / Emergency Switch
Danger!
Danger to life and limb from power supply.
Befor open the device unlink the power!
1
8
5
2
3
4
6
7
Fig.12 Dismount control panel / emergency switch
1. Dismount front and rear cover.
„Changing the hub to main motor“ on page 13
2. Pull out the connector (3) on the power supply to the
emergency switch.
3. Pull both Push-on-contacts (7) on the PCB to the
emergency switch.
4. Loosen screws (2).
5. Pull out connector (1) on the control panel (3).
6. Turn the lower part of the emergency switch (6) short only
approx. 10° and remove it.
7. Loosen nut (5) and remove the upper part (4) of the
emergency switch.
Mounting of the control panel (3) / emergency switch in
reverse order.
4.8 Changing the Belt
1
2
3
4
5
6
7
Fig.13 Changing the belt
1. Dismount front cover (1).
2. Loosen the three screws (6) and move the tension wheel (7) to the center to relax the belt (2) .
3. Loosen screws (5) and remove the upper catch plate (3).
4. Change the belt (2) and put it over the tension wheel and belt gear.
5. Put in the belt (2) so that the ends are between the lower catch plate (4) upper catch plate (3). but the both screw
holes must be free.
6. Put in screws (5) and tighten it.
7. Move the tension wheel (7) to th right side (outside), tension the belt (2) and tighten screws (6).
8. Mount the front cover (1).
4 Test and Change Device Parts
Page 15
15
4.9 Changing the Energy Track
Danger!
Danger to life and limb from power supply.
Befor open the device unlink the power!
5
7
6
8
4
3
2
1
Fig.14 Energy track mount / dismount
1. Dismount the rear cover. Page 13
2. Loosen screws (2) and remove PCB cover (1) .
3. Pull connector (3 and 4) and put out the cable from the cable retainer on the power supply (7) .
4. Loosen screws (4) and (8) .
5. Remove the energy track (7) .
Mounting the energy track (7) in reverse order.
4.10 Check the Sensors
Some sensors are integrated into the Maestro 4S to control the function and operation of the device.
Thisarereexsensorswithaswitchreactionincaseasurfaceareinfrontofapprox.3mmdistance.
For changing and adjusting is a 5,5 mm jaw wrench necessary.
3mm
Fig.15 Reexsensor
4 Test and Change Device Parts
Page 16
16
4 Test and Change Device Parts
4.10.1 Check the Sensors via Control Panel
Fig.16 Control Panel
Switch of the machine.
Ungear the carriage.
Press the button combination to choice the test mode and switch on the machine.
Move the carriage to switch on/off the sensors.
To leave the test mode switch of the machine.
i
Notice!
You can test the sensors on the carriage only withh a mounted front cover.
Sensor Button combination to choice the
test mode
Display
clock sensor
Press button (home) and
Anzeige
(plus) at once time.
Display speed switched between and
side sensor left
Press button (home) and
(speed) at once time.
Display mileage switched to
side sensor right
Press button (home) and
(speed) at once time.
Display mileage switched to
carriage sensor left
Press button (home) and
(speed) at once time.
Display mileage switched to
carriage sensor right
Press button (home) and
(speed) at once time.
Display mileage switched to
Table 2 Check the Sensors via Control Panel
Page 17
17
4 Test and Change Device Parts
4.10.2 Check the Sensors on PCB
Some sensors are integrated into the Maestro 4S to control the function and operation of the device.
Thisarereexsensorswithaswitchreactionincaseasurfaceareinfrontofapprox.3mmdistance.
For changing and adjusting is a 5,5 mm jaw wrench necessary.
3mm
Fig.17 Reexsensor
To check the function of a sensor are checkpoints on the PCB integrated.
5
21
43
GND
Fig.18 Checkpoints to check the sensor function
Nr. Bezeichnung Sensor
1
SSR 2
carriage sensor right
2
TS
pulse sensor
3
RR
side sensor right
4
SSL 2
carriage sensor left
5
RL
side sensor left
GND
Ground
Table 3 Sensor - short description
4 1 32 5
Fig.19 Sensor position
Page 18
18
4 Test and Change Device Parts
It will measured with a Oscilloscope in a measurement range of 1 or 5 Volt per scale devision.
cut length
a
b
76
1
2
3a
3b
4a
4b
5
Fig.20 Measurement by Oscilloscope
Pulse sensor Carriage sensor right Carriage sensor left Edge sensor right Edge sensor left
1
----------------------- ----------------------- ----------------------- End Position right -----------------------
2
----------------------- ----------------------- ----------------------- ----------------------- End Position Left
3a
----------------------- Cut stopper (6) ----------------------- ----------------------- -----------------------
2a
----------------------- ----------------------- Cut stopper (6) ----------------------- -----------------------
3b
----------------------- Cut stopper (7) ----------------------- ----------------------- -----------------------
4b
----------------------- ----------------------- Cut stopper 7) ----------------------- -----------------------
5
Start position to the
end of cut
----------------------- ----------------------- ----------------------- -----------------------
Table 4 Sensor peak 1. cut
Page 19
19
Cause of error Effect / Display Error recovery
The food-switch is clear in the
moment of synchronization
LED not ready
Display step
Display distance
Display cut length
blink
Switch of the device and switch it on
again.
New synchronization
The device is switched on and the
carriage with the upper blade will
moved by hand out of the start position
The carriage with the upper blade
is blocked in operation.
LED not ready blink Press button home
Press the foot-switch and hold it
a Device will run into the start position
Clear the foot-switch
A new activation of the food-switch will
continue the program with a replay of the
last cut.
The food-switch will be clear if the
program is running.
Material is not separated after
program end
Switch of the device and make a new
synchronization .
Chang programing
- More cuts
- Reduce the distance between upper
and lower blade in smaller steps
Pulse sensor fault or wrong adjust Carriage moved short in one
direction and stopt with a jerk.
LED not ready blink
Sensor adjust or replace
Side sensor right/left fault or wrong
adjust
Carriage moved with full speed
on the side and stopt on the
mechanical end. It moved back
a short part and stoppt.
The same procedur like
"carriage or Blade are blocked".
LED not ready blink
Sensor adjust or replace
Carriage sensor right/left fault or
wrong adjust
In spite of other settings
moved the carriage over the
full distance of the possible cut
length.
The operation doesn't stop
and it will not shown an error
message.
Sensor adjust or replace
Table 5 Errors in operation and handling
5 Errors
Page 20
20
6 Spare Parts Drawings
6.1 Side Parts C Prole, Linear Blade
No Part No. Description PU Note Serial No.
from to
1 5902082.001 Screw DIN912-M6x30 10
2 8936866.001
CProle 1
3 8930823.001 Bracket 1
4 5905141.001 Foot 5
5 8930946.001 Bushing 1
6 5903520.001 Washer DIN7349-4.3 10
7 5902052.001 Screw DIN7985 M4x16 10
8 8930818.001 Set Screw 10
9 5905372.001 Buffer 1
10 8930949.001 Blade Shield 1
11 5903010.001 Spring Washer DIN137-A6 10
12 5902169.001 Screw DIN912-M6x14 10
13 8930646.001 Knurled Screw 1
14.1 8930884.001 Table 1
a
14.2 8931182.001 Table 1
b
15 5903012.001 Spring Washer DIN137-A5 10
16 5902159.001 Screw DIN912-M5x12 10
No Part No. Description PU Note Serial No.
from to
17.1 8933394.001 Linear Blade 1
a
17.2 8933682.001 Linear Blade 1
b
18 5902122.001 Screw DIN923-M6x6 10
19 8930886.001 Comb 1
20 5905079.001 Spring 1
21 5902501.001 Nut DIN934-M4 10
22 5903527.001 Snap Ring DIN471-10x1 10
23 5903005.001 Washer DIN9021-4.3 10
24 5901561.001 Cable Clamp 10
25 8930885.001 Comb 1
26.1 8930959.001 Beam 1
a
26.2 8931185.001 Beam 1
b
27 8930605.001 Eccentric Axle 1
28 5902241.001 Screw DIN7984-M4x10 10
29 5905116.001 Ground Button 1
30 8936864.001
CProle 1
31.1 8931120.001 Adjustable Patform 1
a
31.2 8931186.001 Adjustable Platform 1
b
Note a 450
b 600
Page 21
21
No Part No. Description PU Note Serial No.
from to
1 5902082.001 Screw DIN912-M6x30 10
6 5903520.001 Washer DIN7349-4.3 10
11 5903010.001 Spring Washer DIN137-A6 10
32 8930988.001 Bearing Plate 1
33 5902014.001 Screw DIN912-M4x14 10
34 5903521.001 Snap Ring DIN471-A6 10
35 5530340.001 Lever 1
36 5902161.001 Screw DIN7991 M6x10 10
37 8930857.001 Spacer 1
38 5902263.001 Screw DIN912-M6x50 10
39 8936883.001 Hub 1
40 8936855.001 Motor Plate 1
41 8936877.001 Heatsink Bracket 1
42 5902022.001 Screw DIN7985-M4x10 10
43 8936856.001 Main Drive 1
44.1 8930809.001 Gear 36 1
4374
44.2 8936940.001 Gear 36 1
4375
45 5902245.001 Screw DIN933-M3x10 10
4374
46 5903004.001 Washer DIN125-A3.2 10
47.1 8930916.001 Sensor 1
a
47.2 8936916.001 Sensor 1
b
No Part No. Description PU Note Serial No.
from to
49 8930915.001 Edge Sensor 1
50.1 8936858.001 Beam 1
a
50.2 8936898.001 Beam 1
b
51 8936871.001 Bolt 1
52.1 8936814.001 PCB Control 1
4374
52.2 8936937.001 PCB Control 1
4375
53 8930985.001 Coupler 1
54 8936896.001 Bushing 1
55 5903062.001 Washer 3.2x9.0x1.5 10
4374
56 5903539.001 E-Ring DIN471-16x1 10
57.1 8936846.001 Energy Track 1
a
57.2 8936847.001 Energy Track 1
b
66 8936804.001 Cable 1
73 5902358.001 Screw DIN7984-M4x6 10
81 8930992.001 Washer 1
109 5905040.001 Spring 1
126 5902908.001 Screw M3x10 10
4375
127 5903125.001 Washer DIN9021-3,2 10
4375
128 5900025.001 Distance Bolt M3x14 10
4375
131 8936805.001 Emergency Switch 1
Note a 450
b 600
6 Spare Parts Drawings
6.2 Main Motor
Page 22
22
No Part No. Description PU Note Serial No.
from to
22 5903527.001 Snap Ring DIN471-10x1 10
23 5903005.001 Washer DIN9021-4.3 10
42 5902022.001 Screw DIN7985-M4x10 10
46 5903004.001 Washer DIN125-A3.2 10
58.1 8936822.001 Cover 1
a
58.2 8936862.001 Cover 1
b
59 5902026.001 Screw DIN7985-M3x6 10
60 8930981.001 Cable Grounding 1
61 8936871.001 Bolt 1
62 8936870.001 Control Panel 1
63 8930868.001 Tightener 1
64 8930854.001 Tensioning Wheel 1
65.1 8930961.001 Belt 1
a
65.2 8931181.001 Belt 2
b
66 8936804.001 Cable 1
67 5902304.001 Screw DIN7991-M4x6 10
68 8936834.001 Knurled Screw 1
69.1 8936821.001 Cover 1
a
69.2 8936867.001 Cover 1
b
70 5917167.001 Emergency Switch Push Button 1
71 8936837.001 Stopper 1
72 8936891.001 Washer 1
130 5917168.001 Switch Unit 1
131 8936805.001 Emergency Switch 1
Note a 450
b 600
6 Spare Parts Drawings
6.3 Upper Beam, Control Panel
Page 23
23
No Part No. Description PU Note Serial No.
from to
28 5902241.001 Screw DIN7984-M4x10 10
54 8936896.001 Bushing 1
57.1 8936846.001 Energy Track 1
a
57.2 8936847.001 Energy Track 1
b
60 8930981.001 Cable Grounding 1
73 5902358.001 Screw DIN7984-M4x6 10
74 5551126.001 Power Supply 1
75 5902510.001 Nut DIN934-M4 10
76 5903033.001 Washer DIN125-A4.3 10
77 5903011.001 Toothed Washer DIN6797-A4.3 10
78 5534176.001 Cable Grounding 1
79 5902047.001 Screw DIN7991-M3x5 10
80 8936850.001 Bracket Power Supply 1
82 8936844.001 Ground Cable 1
83 5903028.001 Washer DIN433-6.4 10
84 5902178.001 Screw DIN912-M6x20 10
85 5902525.001 Nut DIN557-M6 10
86.1 5905183.001 Guide L=640 1
a
86.2 5905347.001 Guide L=780 1
b
131 8936805.001 Emergency Switch 1
Note a 450
b 600
6 Spare Parts Drawings
6.4 Power Supply
Page 24
24
No Part No. Description PU Note Serial No.
from to
28 5902241.001 Screw DIN7984-M4x10 10
45 5902245.001 Screw DIN933-M3x10 10
46 5903004.001 Washer DIN125-A3.2 10
57.1 8936846.001 Energy Track 1
a
57.2 8936847.001 Energy Track 1
b
79 5902047.001 Screw DIN7991-M3x5 10
87 5902144.001 Screw DIN7984-M3x5 10
88 8936869.001 Cover 1
89 5902521.001 Nut DIN439-M3 10
90 5902056.001 Screw DIN965-M3x8 10
91 8930852.001 Bracket 1
92 8936809.001 Sensor 1
93 8930901.001 Plate 1
94 8930810.001 Fixing 1
95 8936824.001 Bracket 1
96 8936946.001 Carriage 1
97 5902010.001 Screw DIN912-M3x10 10
98 8936808.001 Sensor 1
99 8936890.001 Holder 1
100 5900516.001 Spacer Bushing PA M3x5 10
101 8936817.001 PCB Splitter 1
102 5900073.001 Distance Bolt M3x14 10
103 5904527.001 Set Screw DIN913 M4x30 10
104.1
5902030.001
Screw DIN7991-M3x12 10
4504
104.2
5902010.001
Screw DIN912-M3x10 10
4505
No Part No. Description PU Note Serial No.
from to
105.1
8931628.001
Set Knob 1
4504
105.2
8936943.001
Set Knob 1
4505
106.1
8931627.001
Guide Washer 1
4504
106.2
8936945.001
Guide Washer 1
4505
107.1
8931630.001
Plate 1
4504
107.2
8936944.001
Plate 1
4505
108 8936841.001 Bushing 1
110 8936615.001 Shield 1
111 8936643.001 Eccentric Axle 1
112 8936614.001 Shield 1
113 8930590.001 Screw 1
114 8936833.001 Guiding 1
116 5903026.001 Washer DIN988-15x21x0.1 10
117.1 8930509.001 Circular Blade 1
118 8936886.001 Knurled Nut 1
119 8936843.001 Motor Bracket 1
120 5902137.001 Screw DIN912-M6x12 10
121 5900061.001 Distance Bolt M4x25 10
122 8936888.001 Distance Bolt 1
123 8936778.001 Slipping Clutch 1
124 8936914.001 Motor 1
125 8936807.001 Cable 1
132
8936953.001
Set Knob cpl. 1
Note a 450
b 600
6 Spare Parts Drawings
6.5 Carriage With Roller Blade
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