CAB HS Series, VS Series, HS 60, VS 60+, HS 120 Operator's Manual

...
Operator's Manual
Label Dispenser
HS/VS
Made in Germany
2 2
Operator's Manual
- Translation of the Original Version ­for the following products
Family Type
HS/VS HS 60 HS 120 -
HS 60+ HS 120+ HS 180+
VS 60+ VS 120+ VS 180+
Edition: 02/2016 - Part No. 9009292 Copyright
This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG.
The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.
Editor
Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG.
Topicality
Due to the constant further development of our products discrepancies between documentation and product can occur.
Please check www.cab.de for the latest update.
Terms and conditions
Deliveries and performances are effected under the General conditions of sale of cab.
Germany
cab Produkttechnik GmbH & Co KG
Postfach 1904 D-76007 Karlsruhe Wilhelm-Schickard-Str. 14 D-76131 Karlsruhe
Telefon +49 721 6626-0 Telefax +49 721 6626-249
www.cab.de info@cab.de
Representatives in other countries on request
France
cab technologies s.a.r.l. F-67350 Niedermodern Téléphone +33 388 722 501
www.cab.de/fr info.fr@cab.de
USA
cab Technology Inc. Tyngsboro MA, 01879 Phone +1 978 649 0293
www.cab.de/us info.us@cab.de
Asia
cab Technology Co., Ltd. Junghe, Taipei, Taiwan
Phone +886 2 8227 3966 www.cab.de/tw
info.asia@cab.de
China
cab (Shanghai)Trading Co., Ltd. Phone +86 21 6236-3161
www.cab.de/cn info.cn@cab.de
1 Introduction ....................................................................................4
1.1 Product Description .........................................................................4
1.2 Instructions ......................................................................................4
1.3 Intended Use ...................................................................................5
1.4 Safety Instructions ...........................................................................5
1.5 Environment .....................................................................................6
2 Installation ......................................................................................7
2.1 Device Overview ..............................................................................7
2.2 Unpacking and Setting-up the Device .............................................8
2.3 Connecting the Device .....................................................................8
2.3.1 Connecting to the Power Supply ..................................................8
2.3.2 Connecting to the External Control ..............................................9
3 Loading Material ..........................................................................10
3.1 Loading Labels ..............................................................................10
3.2 Adjusting the Present Sensor ........................................................11
4 Operation ......................................................................................12
4.1 HS / VS ..........................................................................................12
4.1.1 Operation ....................................................................................12
4.1.2 Error Treatment ..........................................................................13
4.2 HS+ / VS+ ......................................................................................14
4.2.1 Switching on the Device .............................................................14
4.2.2 Operation Modes ........................................................................15
4.2.3 Setting Speed .............................................................................16
4.2.4 Resetting Counter ......................................................................16
4.2.5 Error Treatment ..........................................................................16
4.2.6 Adjusting the Dispense Plate .....................................................17
32 Table of Contents
5 EU Declaration of Conformity .....................................................18
4 4
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1 Introduction

1.1 Product Description

The device is a semiautomatic label dispenser for peeling-off and presenting labels from roll for further manual processing.

1.2 Instructions

Important information and instructions in this documentation are designated as follows:
Danger!
Draws your attention to an exceptionally grave, impending danger to your health or life.
Warning!
Indicates a hazardous situation that could lead to injuries or material damage.
Attention!
Draws attention to possible dangers, material damage or loss of quality.
Notice! Gives you tips. They make a working sequence easier or draw attention to important working processes.
Environment! Gives you tips on protecting the environment.
Handling instruction
Reference to section, position, illustration number or document.
Option (accessories, peripheral equipment, special ttings).
i
1 Introduction

1.3 Intended Use

• The device is intended exclusively for peeling-off suitable label materials. Any other use or use going beyond this shall be regarded as improper use. The manufacturer/supplier shall not be liable for damage resulting from unauthorized use; the user shall bear the risk alone.
• The device is manufactured in accordance with the current technological status and the recognized safety rules. However, danger to the life and limb of the user or third parties and/or damage to the device and other tangible assets can arise during use.
• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with regard to safety and dangers as stated in the operating manual.
• Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s maintenance recommendations and
specications.
Notice! The complete documentation can also currently be found in the Internet.

1.4 Safety Instructions

The device is congured for voltages of 100 to 240 V AC. It only has to be plugged into a grounded socket.
• Switch off all affected devices before connecting or disconnecting.
• The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.).
• Do not use the device in an explosive atmosphere.
• Do not use the device close to high-voltage power lines.
• Ensure that people‘s clothing, hair, jewelry etc. do not come into contact with the exposed rotating parts.
• Perform only those actions described in this operating manual. Work going beyond this may only be performed by trained personnel or service technicians.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
• Other unauthorized work on or modications to the device can also endanger operational safety.
• Always have service work done in a qualied workshop, where the personnel have the technical knowledge and tools required to do the necessary work.
54
6 6
1 Introduction
• There are various warning stickers on the device. They draw your attention to dangers. Warning stickers must therefore not be removed, as then you and other people cannot be aware of dangers and may be injured.
• The maximum sound pressure level is less than 70 dB(A).
Danger!
Danger to life and limb from power supply.
 Do not open the device casing.
Notice for Service :
Danger!
Double pol/neutral fusing !

1.5 Environment

Obsolete devices contain valuable recyclable materials that should be sent for recycling.
 Send to suitable collection points, separately from residual waste.
The modular construction of the device enables it to be easily disas­sembled into its component parts.
 Send the parts for recycling.

2 Installation

2.1 Device Overview

765
Fig. 1 Overview HS / HS+
76
4321
1 Control Panel 2 Brake 3 Roll retainer 4 Margin stop 5 Present sensor 6 Dispense plate 7 Rewinder
765
Fig. 2 Overview VS / VS+
4321
1 Control Panel 2 Present sensor 3 Roll retainer 4 Margin stop 5 Brake 6 Dispense plate 7 Rewinder
8 82 Installation
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2.2 Unpacking and Setting-up the Device

 Lift the device out of the box and set it up on a level surface.  Check device for damage which may have occurred during transport.  Check delivery for completeness.
Contents of Delivery:
• Label Dispenser
• Margin Stop
• Power Cable Type E+F
• Operator's Manual German / English
Notice! Please keep the original packaging in case the device must be returned.
Attention!
The device and materials will be damaged by moisture and wetness.
 Set up the device only in dry locations protected from splashed
water.

2.3 Connecting the Device

1
1 Power switch
2
2 Power connection jack 3 Peripheral port for external control
(HS+/VS+)
3
Fig. 3 Connections

2.3.1 Connecting to the Power Supply

The device is equipped with a wide area power unit for a supply voltage of 100 V to 240 V.
1. Check that the device is switched off.
2. Plug the power cable into the power connection jack (2).
3. Plug the power cable into a grounded socket.

2.3.2 Connecting to the External Control

for devices with peripheral port only
The peripheral port allows to control the device in a network.
1. Check that the device is switched off.
2. Connect the external control to the 9 pin SUB-D connector of the peripheral port (3 / Fig. 3):
98 2 Installation
Pin1
Pin5
Fig. 4 Peripheral port
Pin Signal Direction Function Activation /
1 ERROR Output Error 0V at Pin 2 ESP Output Label in peel position +24V at Pin 3 EXTGND (Input) External ground (0V) 4 STRT Input Start Switch on +24V 5 EXTAN Input Evaluation STRT Connect with Pin 9 !!! 6 EXT24P (Input) External voltage 24V 7 - - do not use 8 - - do not use 9 INTGND (Output) Internal ground (0V)
Table 1 Pin assignment of the peripheral port
Pin
ERROR ESP
EXTGND STRT EXTAN
EXT24P
-
-
INTGND
Fig. 5 External minimum circuit
1 2 3 4 5 6 7 8 9
STRT ERROR, ESP
Pin6 Pin9
GND
24P
ERROR ESP
EXTGND STRT EXTAN
EXT24P
-
­INTGND
Active state
Pin
1
Imax = 50 mA
2 3 4 5 6 7 8 9
ERROR ESP
24P

10 103 Loading Material

6 75431
98
2
6 754
98
1
3 2

3.1 Loading Labels

HS / HS+ VS / VS+
Fig. 6 Loading labels
1. Turn ring (7) counterclockwise, so that the arrows points to the symbol , and thus release the margin stop (6) from the roll retainer (5).
2. Load label roll (4) on the roll retainer (5) in such a way that the labels are visible from above at HS 120 / from below at VS 120.
3. Re-mount the margin stop (6) and push against the label roll as far as possible.
4. Turn ring (7) clockwise, so that the arrow points to the symbol , and thus
x the margin stop (6) on the roll retainer (5).
5. Swing away the brake (3).
6. Remove the labels manually from the label strip on the rst 20 cm.
7. Guide label strip over the dispense plate (1) to the rewinder (9) as shown
in gure 6. The broken line shows the path for inside wound labels.
8. Hold rewinder (9) rmly and turn knob (8) clockwise until it stops.
9. Push liner under a bracket (2) of the rewinder (9) and turn knob (8) counterclockwise until it stops.
The rewinder is fully spread, thus gripping the liner rmly.
10. Swing the brake (3) against the label strip.
11. Adjust the present sensor..

3.2 Adjusting the Present Sensor

1 2
3
2 1
4
HS / HS+ VS / VS+
4
Fig. 7 Adjusting the present sensor
Reaching the peel position will be recognized by displacement of the feeler (1) by the label to be peeled-off.
1. Release the present sensor (2) by turning the knob (3) counterclockwise.
2. Move the present sensor (2) sideward to adapt the sensor position to width and shape of the labels.
3. Swing the present sensor (2) to adjust the distance between feeler (1) and dispense plate (4).
4. Hold the sensor (2) rmly in the needed position and x it by turning the knob (3) clockwise.
1110 3 Loading Material
3
Fig. 8 Sensor settings

12 124 Operation

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4.1 HS / VS

4.1.1 Operation

 Switch the device on at the power switch (1 / Fig. 3).
The green LED (2) lights up.
The rst label will immediately be fed to the peel position.
 Take the label.
The next label will be fed to the peel position.
Attention!
Risk of unintended start-up.
 Do not touch the feeler of the present sensor excepting the
error treatment.
Display
1 Error 2 Ready / Label in peel position
1 2
Fig. 9 Control panel HS / VS
4 Operation

4.1.2 Error Treatment

If no label is detected by the present sensor within 5 seconds after starting the peel-off operation, the label transport will be stopped and an error will be signalized :
The red LED (1) is ashing.
Cause Remedy
Out of labels Insert new material The peeled label does not activate
the present sensor
Table 2 Fault Correction
 Rectify error.  Continue operation by releasing the present sensor manually.
Adjust present sensor
1312
14 144 Operation
!

4.2 HS+ / VS+

4.2.1 Switching on the Device

Attention!
Risk of button malfunction.
 Do not touch the buttons when switching on the device.
 Switch the device on at the power switch (1 / Fig. 3). The device starts up in the operation mode "Peel-off on demand" Counter and speed setting are in the state of the last switching-off.
1
2 7
8
Display
1 Label counter 2 External control connected 3 Automatic peel-off 4 Peel-off on demand
3
5 Low speed
4
6 High speed
5 6
Buttons
7 Reset counter
9
8 Switch Automatic peel-off / Peel-off on
demand
9 Switch High speed / Low speed
10
10 Release peel-off on demand
Fig. 10 Control panel HS+ / VS+
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4 Operation

4.2.2 Operation Modes

 Check the operation mode by means of the LEDs (2 / 3 / 4).
 Touch button for changing the operation mode.
Automatic Peel-Off
After switching in the "Automatic peel-off" mode the rst label will
immediately be fed to the peel position.
 Take the label.
The next label will be fed to the peel position.
Attention!
Risk of unintended start-up.
 Do not touch the feeler of the present sensor excepting the
error treatment.
Peel-Off on Demand
 For peeling-off a label touch button .
 Take the label.
 For peeling-off the next label touch button again.
Peel-Off on Demand with External Control
for devices with peripheral port only
1514
If an external control is connected LED (2) is illuminated.
Notice! With an external control connected the device cannot be switched to the "Automatic peel-off" mode. The release button has no function.
 Send a start signal.
A label will be fed to the peel position  Take the label.  Send a new start signal.
16 164 Operation

4.2.3 Setting Speed

 Check the chosen speed by means of the LEDs (5 / 6).  Touch button for changing the speed setting.

4.2.4 Resetting Counter

 Touch button for resetting the counter.

4.2.5 Error Treatment

If no label is detected by the present sensor within 5 seconds after starting the peel-off operation, the label transport will be stopped and an error will be signalized :
The counter display is ashing.
The LED for the chosen operation mode is ashing.
Cause Remedy
Out of labels Insert new material The peeled label does not activate
the present sensor Material transport is interrupted Reduce speed
Table 2 Fault Correction
Adjust present sensor
Remove material from rewinder
 Rectify error.  Continue operation by touching button respectively sending a
start signal or releasing the present sensor manually.

4.2.6 Adjusting the Dispense Plate

The label material must run parallel to the chassis, failing this :
 Loosen screw (2).  If the material (1) runs away from the chassis, pull the dispense plate a
little out of the guiding (4).  If the material (1) runs against the chassis, push the dispense plate a little
into the guiding (4).  Tighten screw (2) .  Dispense several labels to test the material run.
1 2
3
1716 4 Operation
4
2 3
1
Fig. 11 Material run
2 3
2 3
Fig. 12 Adjusting the dispense plate
18 185 EU Declaration of Conformity
cab Produkttechnik GmbH & Co KG Wilhelm-Schickard-Str. 14 D-76131 Karlsruhe, Germay

EU Declaration of Conformity

We declare herewith that the following device as a result of design, construction and the version put in circulation complies with the relevant fundamental regulations of the EU Rules for Safety and Health. In the event of any alteration which has not been approved by us being made to any device as designated below, this statement shall thereby be made invalid.
Device: Label Dispenser Type: HS 60, VS 60, HS 120, VS 120
Applied EU Regulations and Standards: Applied Standards:
Directive 2006/42/EC on machinery
Directive 2014/30/EU relating to electro­magnetic compatibility
Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment
Person authorised to compile the technical le : Erwin Fascher
HS 60+, VS 60+, HS 120+, VS 120+ HS 180+, VS 180+
• EN ISO 12100:2010
• EN ISO 13849-1:2008
• EN 60204-1:2006+A1:2009
• EN 61000-3-2:2006+A1:2009+A2:2009
• EN 61000-3-3:2008
• EN 61000-6-1:2007
• EN 61000-6-2:2005
• EN 61000-6-3:2007+A1:2011
• EN 50581:2012
Am Unterwege 18/20 99610 Sömmerda
Signed for, and on behalf of the Manufacturer :
cab Produkttechnik Sömmerda Gesellschaft für Computer­und Automationsbausteine mbH 99610 Sömmerda
Sömmerda, 01.02.2016
Erwin Fascher Managing Director
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