CAB Gemini Operator's Manual

Gemini
Thermal / Thermal Transfer
Windows Label Printer
Operator's Manual
Edition 6/00
cab-Produkttechnik Gesellschaft für Computer- und Automations­Bausteine mbH & Co KG Postfach 19 04 D-76007 Karlsruhe Wilhelm-Schickard-Str. 14 D-76131 Karlsruhe Telefon 0721 / 66 26-0 Telefax 0721 / 66 26-249 http://www.cabgmbh.com e-mail: info@cabgmbh.com
copyright by cab / 9008283 / N01 / 1 Technische Änderungen vorbehalten In accordance with our policy of continual product improvement, we reserve the right to alter specifications without notice Données technique modifiables sans prévais
2 cab Produkttechnik GmbH & Co KG
Gemini
Thermal Transfer Printer
Thermal Transfer Printer
Operator's Manual
Operator's Manual
All rights reserved, including those of the translation
No part of this manual nor any translation may be reproduced or transmitted in any form or by any means, for any purpose other than the purchaser's personal use, without the express written permission of cab - Produkttechnik GmbH Karlsruhe.
Edition 6/00 Printed in Germany
3cab Produkttechnik GmbH & Co KG

Table of contents

1. Introduction................................................................................................................. 6
Introducing the Gemini Windows Barcode Printer ......................................................... 6
Agency Compliance and Approvals............................................................................... 7
Technical Specifications ................................................................................................ 8
2. General Safety Regulations ...................................................................................... 11
3. Unpacking and Delivery Contents ............................................................................ 12
4. Printer Component Location .................................................................................... 13
5. Connecting the Printer.............................................................................................. 17
Connection to a Computer........................................................................................... 17
Connection to Power Supply ....................................................................................... 17
6. Media loading ............................................................................................................ 18
Processing Mode ....................................................................................................... 18
Loading Labels............................................................................................................ 19
Ribbon Loading ........................................................................................................... 22
7. Adjustments Concerning the Labels ........................................................................ 23
Adjustment of the Printhead Support........................................................................... 23
Adjustement of the Transfer Ribbon Feed ................................................................... 24
8. Installing and Using the Software ............................................................................ 25
Introduction ................................................................................................................. 25
Installation information ................................................................................................ 25
Updates ...................................................................................................................... 25
The Gemini Control Panel Application......................................................................... 26
Gemini Test Print......................................................................................................... 27
Printer Setup............................................................................................................... 28
Printing from Windows Applications ............................................................................ 32
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9. Error Messages ......................................................................................................... 33
10. Maintenance / Cleaning ........................................................................................... 34
General Cleaning ........................................................................................................ 34
Cleaning the Media Feed Roller .................................................................................. 34
Cleaning the Thermal Printhead .................................................................................. 35
Removing Labels from the Dispenser Roller................................................................ 36
11. Printhead Horizontal Alignment ............................................................................... 37
12. Troubleshooting ........................................................................................................ 39
EC-Conformity Declaration ............................................................................................. 40

Trademarks

Centronics ® is a registered trademark of Centronics Data Computer Corpora­tion.
Microsoft ® is a registered trademark of Microsoft Corporation.
TrueType  is a registered trademark of Apple Computer, Inc.
Easylabel ® is a registered trademark of Tharo Systems, Inc.
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1. Introduction

Introducing the Gemini Windows Barcode Printer

The Gemini is an innovative printer designed to work only in a Windows environment. Instead of buttons on a printer's front panel, printer configuration and control is provided by the Gemini Control Panel Application running under Windows. The Gemini driver allows printing from almost any Windows application, such as MS Word, Write, WordPad, Access® and Visual Basic, as well as Lotus® Approach®, Paradox® and dBASE® among others. Bar code labels can be created with existing Windows applications using the special barcode fonts built into the driver, eliminating the need for special labeling software.
Gemini uses the true type fonts available with your Windows applications, and accepts all graphic types supported by Windows, resulting in exceptional flexibility in font and graphic choices. Fonts and graphics are downloaded as needed with the high-speed bi-directional Centronics interface, providing an exceptionally quick time to first label printing.
The Gemini is built to work only with Windows, and takes full advantage of Windows features. Its simple design requires a minimum of effort and expertise for loading and maintaining the printer. From configuration and setup to ongoing operation, use of the online Gemini Control Panel Application simplifies the operator's job. Extensive Online Help is provided covering all features and functions available within the Control Panel Application and Printer Setup. In addition, help topics covering 'Printing from Windows Applications' and 'Barcode and Symbology information' are included.
The Gemini Thermal Transfer Printer is offered in two versions:
Gemini T : The device is equipped with a tear-off edge to aid the removal of
Gemini TD : This device has an additional dispensing feature for labels.
Both versions are available as 230 Volt or 115 Volt devices.
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the labels or continous material by hand after printing.
Directly after printing the label is removed from the liner and placed in a dispense position ready for further use. The presence of a label in the dispense position is regognized by a sensor which interrupts the printing until the label is removed.

Agency Compliance and Approvals

Gemini complies with the following safety regulations:
CE : The printer complies with the following safety requirements
FCC : Gemini complies with Part 15 of FCC rules.
- EC Low Voltage Directive (73/23/EEC)
- EC Machinery Directive (98/37/EEC)
- EC Electromagnetic Compatibility Directive (89/336/EEC)
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates , uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions in this manual, it may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
WARNING !
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
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Technical Specifications

Printing
Type : Direct thermal / Thermal transfer printer
Printhead: Resolution 203 dpi = 8 dots / mm
Print Speed : 2, 2.8 ips (50, 70 mm/s)
Label Backfeed : Label is automatically pulled back into the printer
Maximum Print Width : 4.1" (104 mm)
Maximum Print Length : 11.8" (300 mm)
Printed Images :
Character Sets : All character sets supported by Microsoft Windows
Font Expansion: Dependent on font selected, as supported by Microsoft
Bar Code Symbologies: Barcode symbologies along with a variety of check
Bar Code Density: Fixed choices are available which further define the font
Graphics: All monochrome graphic types supported in Windows.
after a tear-off or peel-off operation to allow for printing on the entire label
Windows.
character options are provided as fonts in the Gemini Driver. These include: Codabar, Code 128, Code 39, Code 39-Mod 43, EAN13, EAN8, Interleaved 2 of 5, Interleaved 2 of 5-Mod 10, MSI+10, PDF417, POSTNET, UCC, UPC/EAN 2 digit Add On, UPC/EAN 5 digit AddOn, UPC-A, UPC-E0, UPC-E1
being selected. Depending on the symbology, ratios including 2:1, 3:1 and 5:2 may be selected. Also dependent on the symbology, the bar width multipliers range from 1 to 8.
Label Rotation: Portrait and Landscape, Reverse Portrait and Reverse
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Landscape with Flip Format option.
Media
Label Width: 1" - 4.5"(25 - 116mm)
Label Length: .3" - 11.8" (6 - 300mm)
Label Type: Roll-fed, die-cut or continuous labels, tags or tickets;
Supply Roll: Up to 6" (150mm) diameter on 1.6" - 3" (40 - 75mm)
Label Material: Standard labels and Cardboard / Tags
Transfer Ribbon: Width up to 4.5" (114mm);
Printer
Memory: Internal memory 256KB
Interface: High-speed bi-directional Centronics Parallel
Indicators/Switches: Power-on LED above Power Switch
most direct thermal or thermal transfer materials.
cores. Labels may be wound face-in or face-out on the roll.
Thickness: 0.0024" to 0.0098"
(0.06mm to 0.25mm) Direct Thermal, Thermal Transfer and various Synthetics including: thermal transfer plaincoated papers, vinyl, Mylar, metalized paper, non-woven fabric, fine woven fabric, thermal visible light scannable paper, infrared scannable paper, thermal ticket/tag stock, thermally sensitive plastic stock.
Length 1182' (360m); Rolls up to 3" (75mm) diameter on 1" (25mm) cores.
(max 70 KB/s)
Physical
Dimensions: Height: 8.9" (226mm)
Width: 9.4" (239mm) Depth: 12.8" (326mm)
Weight: 17.6 lbs (10Kg)
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Electrical
Operating Voltage: 115V / 60 Hz or 230V / 50 Hz
Circuit Protection: 115VAC / 60Hz use 1.6 AT fuses;
Environmental
Operating Temperature: 50°F to 95°F (10°C to 35°C)
Humidity: 30% to 85%.
Other Features
Status Indication: LED on front panel uses slow blink to indicate pause and
Sensors: "See-through" media photosensor at 0.7" (17.5 mm) from
Voltage cannot be altered on the machine
230VAC / 50Hz use 800 mAT fuses;
rapid blink to indicate error.
Status provided through the on-screen Gemini Control Panel application includes:
Number of labels left in printer Out of labels / Out of ribbon Printer state - paused or not paused Demand Mode indication Miscellaneous error messages
the paper edge Demand sensor (Gemini TD only) Ribbon-out sensor
Software : Gemini Windows Printer Driver
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and Control Panel Application

2. General Safety Regulations

- The Gemini is built exclusively to print die-cut labels, continuous media, and
- Connect the printer only to an outlet with the proper voltage. The Gemini is
- Power must be off before plugging in any accessory, connecting to a computer
- Do not expose the printer to any moisture, or use in damp or wet areas.
- The printer will operate with the cover open when necessary. This is not
- During the printing process the printhead will become hot. Use extra caution
similar materials as listed in the Technical Specifications.
configured for either a 115V or 230V power supply, which can be determined by checking the specification label on the machine. Connect only to a power outlet with a grounded contact.
and before performing any maintenance on the printer.
recommended, as it might allow debris to collect within the printer. If the printer must be operated with the cover open, extra care must be taken to avoid allowing hair, jewelry, clothing, etc. near the rotating parts.
when touching the printhead.
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3. Unpacking and Delivery Contents

Unpacking

Please inspect the Gemini's packaging and contents immediately after receipt for possible damage during shipment. The Gemini is shipped in a styrofoam package and is enclosed in plastic to reduce the chance of moisture damage during shipment.
F
Please keep the original packaging in case the printer must be returned.

Equipment Supplied

Your Gemini shipping container will contain the following standard components:
- Gemini Thermal Transfer Printer
- Power Cord
- Cardboard Core for the transfer ribbon rewinder
- Gemini User Manual
- Gemini Windows Software Diskette
Note : We offer additional items that may be included in your initial shipment.
Compare the delivered accessories with your order.
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