Thermal-direct Printer / Transfer Printer
/ / /
Operator's Manual
Edition 10/04
Gesellschaft für
Computer- und AutomationsBausteine mbH & Co KG
cab-Produkttechnik GmbH & Co KG
Postfach 19 04 D-76007 Karlsruhe
Wilhelm-Schickard-Str. 14 D-76131 Karlsruhe
Telefon +49 (0) 721 / 66 26-0
Telefax +49 (0) 721 / 66 26-249
http://www.cabgmbh.com
e-mail : info@cabgmbh.com
copyright by cab / 9008298 / O45 / 1
Angaben zu Lieferumfang, Aussehen, Leistung, Maßen und Gewicht entsprechen unseren Kenntnissen zum Zeitpunkt der
Drucklegung. Änderungen sind vorbehalten.
All specifications about delivery, design, performance and weight are given to the best of our current knowledge and are subject
to change without prior notice.
2 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
A3-2 / A3 / A4 / A6
Thermal-direct Printer /
Thermal-direct Printer /
Transfer Printer
Transfer Printer
Operator's Manual
Operator's Manual
All rights reserved, including those of the translations.
No part of this manual nor any translation may be reproduced or transmitted in any form
or by any means, for any purpose other than the purchaser's personal use, without the
express written permission of cab Produkttechnik GmbH & Co KG Karlsruhe.
Edition 10/04
Printed in Germany
3cab Produkttechnik GmbH & Co KG
Table of Contents
A3-2 / A3 / A4 / A6
Table of Contents
Trademarks .................................................................................................................................... 6
A General Guide to the Documentation........................................................................................ 7
1. Product Description ................................................................................................................ 8
General Information .................................................................................................................. 8
Printer Types ............................................................................................................................. 9
Particular Features A3/200P, A3/300P .................................................................................... 10
Characteristics of the Thermal Printhead ................................................................................ 10
Compliances ............................................................................................................................ 11
Instructions for the Lithium Battery ........................................................................................... 11
Technical Specifications ....................................................................................................... ... 12
Options ................................................................................................................................... 16
External Media Unwinder/Rewinder .................................................................................. 16
Cutter Unit ........................................................................................................................ 16
Memory Card ................................................................................................................... 16
External Keyboard ............................................................................................................ 17
Interface Extensions ......................................................................................................... 17
Applicator ......................................................................................................................... 17
RFID Read-Write Unit ...................................................................................................... 17
Print Media .............................................................................................................................. 18
Print Media for Direct Thermal Printing ............................................................................. 19
Print Media for Thermal Transfer Printing ......................................................................... 19
Label / Tag Media Specifications ...................................................................................... 20
Transfer Ribbon................................................................................................................ 21
Software .................................................................................................................................. 22
2. General Safety Instructions .................................................................................................. 23
3. Unpacking .............................................................................................................................. 23
Delivery Contents .................................................................................................................... 23
Removing the Securing Devices ............................................................................................. 24
4. Printer Component Location ................................................................................................ 25
5. Connecting the Printer ......................................................................................................... 31
Connection to Power Supply ................................................................................................... 31
Connection to a Computer ...................................................................................................... 32
Switch on the Printer ............................................................................................................... 33
6. Control Panel ......................................................................................................................... 34
Use of the Control Panel ......................................................................................................... 34
Structure of the Control Panel ................................................................................................. 35
Functions of the Control Panel during Printing ........................................................................ 36
Functions of the Control Panel in the Offline Menu.................................................................. 39
7. Media Loading ....................................................................................................................... 42
General Information ................................................................................................................ 42
Preparation for Tear-Off Mode / Rewind Mode ........................................................................ 43
Loading Labels ........................................................................................................................ 44
Loading Labels from Roll ....................................................................................................... .44
Adjustment of the Printhead Support ....................................................................................... 49
Loading Fanfold Labels ........................................................................................................... 50
Loading Transfer Ribbon .........................................................................................................52
Adjustment of the Transfer Ribbon .......................................................................................... 54
4 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
8. Printer Configuration ............................................................................................................ 56
Overview ................................................................................................................................. 56
Local Settings ......................................................................................................................... 58
Machine Parameters ............................................................................................................... 60
Print Parameters ............................................................................................................... ...... 64
Interfaces ..................................................................................................................... ........... 68
Security ................................................................................................................................... 70
9. Test Options .......................................................................................................................... 72
Overview ................................................................................................................................. 72
Short Status ............................................................................................................................ 74
Status Print.............................................................................................................................. 76
Font List .................................................................................................................................. 78
Device List .............................................................................................................................. 80
Printhead Profile ..................................................................................................................... 82
ASCII Dump (Monitor) Mode ................................................................................................... 84
Test Grid ................................................................................................................................. 86
Label Profile ............................................................................................................................ 88
10. Memory Cards ....................................................................................................................... 90
Installation and Removing the Memory Card ........................................................................... 91
Preparing the Memory Card .................................................................................................... 92
Writing to the Memory Card .................................................................................................... 92
Memory Card Options in the Offline Menu............................................................................... 93
Overview ....................................................................................................................... ... 93
Label from Card ............................................................................................................... 94
Print Directory .................................................................................................................. 95
Copy Memory Card .......................................................................................................... 96
Format Card .....................................................................................................................98
ASCII Dump (Card) .......................................................................................................... 99
11. External Keyboard ............................................................................................................... 100
Connecting the External Keyboard ......................................................................................... 100
Key Assignment ..................................................................................................................... 101
Special Key Functions ............................................................................................................101
Special Characters Available with an External Keyboard ........................................................ 102
Table of Contents
Appendices
Appendix A - Operation in Peel-off Mode .................................................................................. A-1
Components for the Peel-off Mode......................................................................................... A-1
Preliminary Tests .................................................................................................................... A-2
Present Sensor, Peel-off Adapter, Tamp Applicator ................................................................ A-2
Appendix B - Pin Assignment of the Interface Connectors ..................................................... B-1
Pin Assignment of the RS-232 Interface ................................................................................. B-1
Interface Cable for RS-232 .................................................................................................... B-2
Pin Assignment of the Parallel Interface Connector................................................................ B-3
Parallel Interface Cable .......................................................................................................... B-3
5cab Produkttechnik GmbH & Co KG
Table of Contents / Trademarks
Appendix C - Error Messages / Problem Solution .................................................................... C-1
Error Messages ......................................................................................................................C-1
Recoverable Errors ......................................................................................................... C-1
Non-Recoverable Errors .................................................................................................. C-2
Errors during System Test ............................................................................................... C-2
List of Error Messages..................................................................................................... C-3
Problem Solution ....................................................................................................................C-7
Appendix D - Maintenance / Cleaning ....................................................................................... D-1
General Cleaning ................................................................................................................... D-1
Cleaning the Print Roller ...................................................................................................... .. D-1
Cleaning the Printhead ...........................................................................................................D-2
Cleaning the Label Edge Sensor A3-2/A3/A4 ......................................................................... D-3
Appendix E - Replacing Assembly Units ................................................................................... E-1
Replacing the Prinhead A3-2/A3/A4 ....................................................................................... E-1
Replacing the Prinhead A6 ..................................................................................................... E-4
Replacing the Print Roller and the Rewind Assist Roller......................................................... E-6
Appendix F - Firmware Updates ................................................................................................ F-1
General Information ............................................................................................................... F-1
Firmware Update Using the Parallel Interface ........................................................................ F-1
Firmware Update from Memory Card ..................................................................................... F-2
Error Messages During the Firmware Update ........................................................................ F-3
Index
EU - Conformity Declaration
A3-2 / A3 / A4 / A6
Trademarks
Centronics ® is a registered trademark owned by Centronics Data Computer
Corporation.
Macintosh-Computer is a product of Apple Computer, Inc.
Microsoft ® is a registered trademark owned by Microsoft Corporation.
Bitstream ® is a registered trademark owned by Bitstream Inc.
TrueType is a registered trademark owned by Apple Computer Inc.
cablabel ® is a registered trademark owned by cab Produkttechnik GmbH &
Co KG.
6 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
A General Guide to the Documentation
This manual contains the description and usage instructions for the A3-2, A3,
A4 and A6 printers.
For detailed technical information on programming of the A3-2, A3, A4 and A6,
a separate Programming Guide is available on request. For specific
information on maintenance and repair of the printers, separate Service/
Maintenance Manuals are available.
The first few chapters cover general information which is necessary for
unpacking and setup of the printer, including ribbon and media loading.
Chapter 5 covers the connection and usage of optional equipment that may be
attached to the printer.
In the appendices, additional information such as cabling specifications, error
messages and problem resolution, and maintenance/cleaning instructions are
included.
Please take special note of the specifications for suggested print media and
the references to cleaning the printer, to prevent damage, poor quality printing
and avoidable failures of your printer.
Every effort has been made in the creation of this manual to provide as much
information as possible in a form that is both understandable and useful.
We welcome your comments and suggestions regarding additions or
corrections to improve future editions of this manual.
A General Guide to the Documentation
NOTICE !
The figures in this manual normally show the Transfer Printer A4 !
If there are important differences between the printer types you will find a
notice !
7cab Produkttechnik GmbH & Co KG
1. Product Description
1. Product Description
General Information
A3-2, A3, A4 and A6 are innovative printers which may be used in either direct
thermal or thermal transfer mode. They offer a high resolution with virtually an
unlimited variety of printout designs.
The center mounting plate is made of die-cast aluminum which makes it very
robust and resistant to bending.
By using 32 bit-processors from Motorola and the internal memory of 8 MB
(A3-2, A3) or 16 MB (A4, A6), very long large labels (up to a length of 39 in /
1000 mm) can be printed quickly.
As standard equipment, the printers have a bi-directional parallel and a serial
RS-232-interface. An optional RS-422/485-interface, USB-interface or
ethernet-interface can be installed. The printers auto-sense which interface is
actually used. Furthermore the printers have a keyboard interface to connect a
standard keyboard as well as a bar code scanner. By using a memory card it
is possible to print and to enter variable data without any connection to a
computer.
The ranging power supply (100-240VAC) allows the printers to be used around
the world without re-configuration.
The operation and usage of the printers is simple and comfortable. All printer
settings can be carried out with the Navigator Pad. To ease the operation the
active key is marked in the several operating modes.
The graphic LCD display keeps the operator constantly informed about the
current status of the printer.
The modular design of the printers guarantees efficient service.
A special feature of the A3-2 and A3 printers is the possibility to change
between the 203 dpi-printhead and the 300 dpi-printhead easily, with a
minimum amount of time and effort.
For the printers a wide range of optional accessories like external un- and
rewinders, label/tag cutters, different peel-off modules and a tamp applicator is
available.
A3-2 / A3 / A4 / A6
8 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
Printer Types
Basic Devices :
R-Versions :
P-Versions :
1. Product Description
A3-2, A3, A4 and A6 printers are available in different equipment variations: for
tearing-off, internal rewinding or peeling-off the labels. Moreover A3-2, A3 and
A4 printer types with different printhead resolutions are offered.
This results in the following product range :
Printer types for tearing-off the labels :
Printhead Transfer Printer Thermal -direct Printer
A3-2 : 203 dpi A3-2/200 A3-2/200
300 dpi A3-2/300 A3-2/300
A3 : 203 dpi A3/200 A3/200
300 dpi A3/300 A3/300
A4 : 300 dpi A4/300 -
600 dpi A4/600 -
A6 : 300 dpi A6/300 A6/300
Printer types for internal rewinding of the labels with internal rewinder :
Printhead Transfer Printer Thermal -direct Printer
A3-2 : 203 dpi A3-2/200R A3-2/200R
300 dpi A3-2/300R A3-2/300R
A3 : 203 dpi A3/200R A3/200R
300 dpi A3/300R A3/300R
A4 : 300 dpi A4/300R -
600 dpi A4/600R -
Printer types for peeling-off the labels with internal rewinder and dispense
plate :
Printhead Transfer Printer Thermal -direct Printer
A3-2 : 203 dpi A3-2/200P A3-2/200P
300 dpi A3-2/300P A3-2/300P
A3 : 203 dpi A3/200P A3/200P
300 dpi A3/300P A3/300P
A4 : 300 dpi A4/300P -
600 dpi A4/600P -
A6 : 300 dpi A6/300P A6/300P
9cab Produkttechnik GmbH & Co KG
1. Product Description
Particular Features A3/200P, A3/300P
The P-versions of the printers are specificly developed for operation in the
peel-off mode and they are equipped with dispense edge as standard. In the
peel-off mode the labels are removed from the silicon liner immediately after
printing, and then available in a dispense position ready for further processing.
A peel-off module, for example an optional present sensor, which is attached to
the printer by the peripheral connector, indicates the presence of a label, and
pauses the printing process until the label is removed. After taking the label
from the dispense position the next label will be printed. To guarantee a
maximum of reliability in the peel-off mode the printers are additionally
equipped with a pair of rollers to cause the dispense tension.
NOTICE !
In the delivery state, A3 is configured in such a way, that the print speed
in the peel-off mode is limited to maximum 100mm/s. When using
smaller labels or supply rolls with a small outside diameter it is possible
to increase the print speed for the peel-off mode.
We recommend to carry out preliminary tests with speed limitation
switched off (see printer configuration) !
For the other P-version printers there is no limitation of the print speed in the
peel-off mode.
Characteristics of the Thermal Printhead
CAUTION !
The thermal printhead is the most sensitive part of your printer. Please
pay special attention to the following guidelines:
A3-2 / A3 / A4 / A6
1) The glass cover on the printhead must not be touched with the hand. Also,
do not use sharp objects (knives, screwdrivers, etc) to clean the printhead.
2) Ensure that the printhead is properly adjusted at all times.
3) Make sure that there are no high spots or debris on your media to lodge on
or damage the printhead. The label surface must be smooth. Lower grade
direct thermal paper is very rough and will act like sandpaper on the head,
reducing the head's lifetime. Do not use low grade stock.
4) Clean the head at each change of ribbon, or with each new roll of direct
thermal media, with a special cleaning pen, or a cotton swab with isopropyl
alcohol.
5) Print with the lowest possible head temperature to increase the life of the
printhead.
6) When changing the printhead, first turn the power off and disconnect the
power cord. Then, place a clean paper towel or tissue under the head to
provide a clean surface for it to rest on. When removing the head, hold it
on the sides only.
Failure to observe the instructions above can lead to a reduced printhead life.
10 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
Compliances
The device complies with the following safety regulations :
CE : The printer complies with the following safety requirements
- EC Low Voltage Directive (73/23/EEC)
- EC Machinery Directive (98/37/EEC)
- EC Electromagnetic Compatibility Directive
(89/336/EEC)
FCC : The device complies with the requirements of the FCC
regulations part 15 for class A computers. Under
disadvantageous circumstances, the operation of these
devices may cause interference with radio or TV reception,
which has to be eliminated by the operator.
WARNING !
This is a Class A product. In a domestic environment this product may cause
radio interference in which case the user may be required to take adequate
measures.
Instructions for the Lithium Battery
1. Product Description
The PCB of the printer is equipped with a Lithium battery.
Take necessary precautions against a possible short circuit if the battery is not
fully discharged. Properly remove the battery should the printer be scrapped.
11cab Produkttechnik GmbH & Co KG
1. Product Description
Technical Specifications
Printhead
Printhead Type : Direct thermal or thermal transfer
A3-2 / A3 / A4 / A6
Printhead Model : A3-2, A3, A6 : Thick film transfer printhead
Printhead Resolution : A3-2/200 : 203 dpi = 8 Punkte / mm
Number of dots/line : A3-2/200 : 448
Print Speed : A3-2/200 :
for peel-off mode : On A3 the print speed is limited to maximum 4 ips (100mm/s) as standard
Print Width : A3-2/200 : up to 2.2 in (56 mm)
A4 : Thin film transfer printhead
A3-2/300 : 300 dpi = 11,8 Punkte / mm
A3/200 : 203 dpi = 8 Punkte / mm
A3/300 : 300 dpi = 11,8 Punkte / mm
A4/300 : 300 dpi = 11,8 Punkte / mm
A4/600 : 600 dpi = 23,6 Punkte / mm
A6/300 : 300 dpi = 11,8 Punkte / mm
A3-2/300 : 640
A3/200 : 832
A3/300 : 1280
A4/300 : 1248
A4/600 : 2496
A6/300 : 1920
A3-2/300 :
A3/200 :
A3/300 :
A4/300 :
A4/600 :
A6/300 :
A3-2/300 : up to 2.1 in (54.2 mm)
A3/200 : up to 4.1 in (104 mm)
A3/300 : up to 4.25 in (108.4 mm)
A4/300 : up to 4.15 in (105.6 mm)
A4/600 : up to 4.15 in (105.6 mm)
A6/300 : up to 6.4 in (162.6 mm)
2,3,4,5,6,7,8 ips (50,75,100,125,150,175,200 mm/s)
2,3,4,5,6 ips (50,75,100,125,150 mm/s)
2,3,4,5,6,7,8 ips (50,75,100,125,150,175,200 mm/s)
2,3,4,5,6 ips (50,75,100,125,150 mm/s)
2,3,4,5,6,7,8,9,10 ips (50,75,100,125,150,175,200,225,300 mm/s)
2,3,4 ips (50,75,100 mm/s)
2,3,4,5,6,7,8 ips (50,75,100,125,150,175,200 mm/s)
12 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
Media
Material : Standard Labels and Cardboard / Tags
Direct Thermal, Thermal Transfer and various Synthetics including: thermal
transfer plaincoated papers, vinyl, Mylar, metalized paper, non-woven
fabric, fine woven fabric, thermal visible light scannable paper, infrared
scannable paper, thermal ticket/tag stock, thermally sensitive plastic stock.
Media Type : die cut labels, continuous paper
Media Winding : face-in or face-out on the roll
Supply roll Diameter : up to 8.2 in (210 mm)
Core Diameter : 1.5 to 3 in (38.1-76 mm)
Material thickness : 0.003-0.01 in (0,07-0,25 mm)
Weight : 60-250 g/sqm
Material Width : A3-2 : 2.5 in (65 mm)
A3, A4 : 4.7 in (120 mm)
A6 : 7.1 in (180 mm)
Media Width : A3-2 : .5 to 2.3 in (12-60 mm)
A3, A4 : .5 to 4.6 in (12-116 mm)
A6 : 2 to 6.9 in (50-176 mm)
for peel-off mode : A3-2 : 1 to 2.3 in (25-60 mm)
A3, A4 : 1 to 4.6 in (25-116 mm)
A6 : 2 to 6.9 in (50-176 mm)
Media Height : A3-2, A3, A4/300 : .2 to 39 in (5-1000 mm)
A4/600 : .2 to 9.8 in (5-250 mm)
A6 : .24 to 39 in (6-1000 mm)
for peel-off mode : A3-2, A3, A4 : .5 to 7.9 in (12-200 mm)
A6 : 1 to 7.9 in (25-200 mm)
Internal Rewinder : to rewind media or the liner in peel-off mode
Core Diameter : 1.5 (38.1mm)
Rewind Diameter : up to 5.7 in (145 mm)
Label side : out
1. Product Description
Transfer Ribbon
Inkside : in or out
Outer Diameter : up to 3.1 in (80 mm)
Core Diameter : 1 in (25 mm)
Length : up to 1650 in (500 m)
Width : A3-2 : up to 2.2 in (56mm)
A3, A4 : up to 4.5 in (114 mm)
A6 : up to 6.5 in (165 mm)
Media Edge Sensor
Distance to paper edge : A3-2 : .16-.32 in (4-8 mm)
A3, A4, A6 : .16-2.3 in (4-57,5 mm)
Material recognition : Gap sensor ("see-through"),
Bottom-reflective sensor for black marks
13cab Produkttechnik GmbH & Co KG
1. Product Description
Electronics
Processor : A3 -2, A3 : 32 Bit Motorola Coldfire / 64 MHz
Internal Memory (RAM) : A3-2, A3 : 8 MB
Slot for memory card : CompactFlash Type 1 up to 512 MB
Real time clock : Printout of time and date
Control panel :
Interfaces
Standard :
serial : RS-232 8 Bit; 1,200-230,400 Baud
parallel : Centronics bi-directional (IEEE 1284 Nibble mode)
USB (Master) : for keyboard / scanner / external control panel
peripheral connection : for cutter / present sensor / peel-off adapter, pause adapter /
Optional :
serial : RS-422/485 8 Bit; 1,200-230,400 Baud
USB (Slave) : for PC connection
Ethernet : 10/100 Base T
Twinax/Coax Converter : for IBM connection
Contents of the Print Image
Text Fields : max. 250
Graphic Elements : max. 200
Bitmap Graphics : max. 128 (100 several graphics in memory)
Barcode Fields : max.100
A4, A6 : 32 Bit Motorola Coldfire / 144 MHz
A4, A6 : 16 MB
Navigator Pad with the active key illuminated indicating operating mode
Lighted graphic LCD display
LCD can be set to display in different languages
A3-2 / A3 / A4 / A6
Fonts
Available Fonts : 5 Bitmap fonts incl. OCR-A and OCR-B
Character Sets : Windows : 1250 bis 1257
Font Size :
Bitmap fonts : Width and height .04 to .1 in (1 - 3 mm)
Scaleable fonts : Width and height .035 to 5 in (.9 - 128 mm)
Font style : reverse, bold, italic, underlined, outlined, grey, vertical
Font rotation :
Bitmap fonts : 0°, 90°, 180°, 270°
Scaleable fonts : 360° in 1° increments
3 scaleable fonts (TrueType) internal
Additional TrueType fonts may be downloaded
DOS 437, 737, 775, 850, 852, 857, 862, 864, 866, 869
EBCDIC 500, ISO 8859-1 bis -10, ISO 8859-13 bis -16, Macintosh
Roman, DEC MSC, KOI8-R, Win OEM 720, UTF-8
Width and height are selectable up to 10.
Width and height are individually changeable.
14 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
Graphics
Graphic elements : line, box, circle, ellipse, fill-in segment, arrow
Graphic file types : .PCX, .IMG, .BMP, .TIF, .GIF and .MAC Graphic files
Barcodes
Lineare Codes : Code 39, Code 93, Code 128 A,B,C, Codabar, EAN 8, EAN 13, EAN
2-D Codes : Aztec, Codablock, Data Matrix, PDF417, Micro PDF, UPS Maxicode,
Control / Test
Control : Ribbon available
Test options : System test when powering on including a printhead test
Status messages : Counter of the printed length, counter of the operating hours
Software
Windows driver : 95, 98, ME, 2000, XP, NT from Version 4.0
cablabel : As Lite free version in the delivery contents
Others
Dimensions : A3-2 : H: 10.8 in (274mm) W: 7.5 in (190mm) D: 17.6 in (446mm)
Weight : A3-2 : 19 lb. (8.5 kg)
Operating Voltage : 100-240 V A.C. / 50-60 Hz
Maximum Power Input : A3-2, A3 : 250 W
Environment :
Operation : at 50° to 95° F (10 to 35°C) at a humidity of 30 to 85%
Transport : at -13° to 158° F (-25 to +70°C) at a max. humidity of 95%
Storage : at 41° to 104° F (5 to 40 °C) at a humidity of 5 to 85%
128, EAN/UCC 128, EAN/UPC Anhang 2, EAN/UPC Anhang 5, FIM,
HIBC, Interleaved 2/5, Ident-/Leitcode der Deutschen Post AG, Jan 8,
Jan 13, MSI, Plessey, Postnet, RSS 14, UPC A, UPC E
QR-Code
Bar code height, module width and ratio are variabe, with/without
check digit, human readable character, start/stop character
Paper / fanfold available
Printhead closed
short status, status print, font list, device list,
printhead profile, label profile, test grid, ASCII dump mode
With Advanced, Professional und Expert versionen für complex
labels
A3, A4 : H: 10.8 in (274mm) W: 9.5 in (242mm) D: 17.6 in (446mm)
A6 : H: 10.8 in (274mm) W: 11.9 in (302mm) D: 17.6 in (446mm)
A3, A4 : 20 lb. (9 kg)
A6 : 29 lb. (13 kg)
A4, A6 : 500 W
non-condensing
1. Product Description
15cab Produkttechnik GmbH & Co KG
1. Product Description
Options
External Media Unwinder/Rewinder
For operating large print jobs, external unwinders and rewinders are available
to handle big label rolls :
Ext. Rewinder ER1 (up to diam. 8.3in/210mm) x x x -
Ext. Rewinder ER2 (up to diam. 8.3in/210mm) - - - x
Ext. Rewinder ER4 (up to diam. 11.8in/300mm) x x x -
Ext. Rewinder ER6 (up to diam. 11.8in/300mm) - - - x
Ext. Unwinder EU4 (up to diam. 11.8in/300mm) x x x -
Ext. Unwinder EU6 (up to diam. 11.8in/300mm) - - - x
Cutter Unit
With the cutter unit installed, labels or continuous media may be cut when
desired. Cutter options include a choice of: after each label, after a specific
quantity of labels, or at the end of a print job. For cutter operation, the printer
firmware will extend the label for cutting based on specified displacements,
then automatically backfeed the label, so that after making a cut, the label roll
will be repositioned and ready for printing the next label.
The cutter is powered directly by the printers peripheral connector.
A3-2 / A3 / A4 / A6
A3-2 A3 A4 A6
A3-2 A3 A4 A6
Cutter CU2 x---
Cutter CU4 -xx-
Cutter CU6 ---x
Memory Card
The printer includes an option for using memory cards in order to permanently
store graphics, fonts or whole label formats. The data can be downloaded via
any of the printers data interfaces. CompactFlash Type 1 cards with a
maximum capacity of 512 MB are accepted. Using a memory card, the printer
can be operated without being connected to a computer which represents a
great advantage regarding the flexibility.
16 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6 1. Product Description
External Keyboard
The keyboard connector allows you to connect your printer to an USB
keyboard. This will allow you to input variable data to a format stored on a
memory card.
Interface Extensions
The printer is equipped with a slot to connect an additional interface.
It is possible to install a RS-422/485 interface, an USB interface or an
ethernet interface allowing the printer to be connected to several different
types of interfaces and networks.
Applicator
The applicator A 1000 represents, in combination with the P-versions of A3-2,
A3 and A4, the inexpensive solution both for the semi-automatic labeling and
for the integration into automated production lines.
RFID Read-Write Unit
The A3 and A4 could be supplied with a factory installed RFID Read-Write Unit
13.56 MHz with Ethernet for the marking of smart labels.
17cab Produkttechnik GmbH & Co KG
Print Media
The A3-2, A3, A4 and A6 printers can be run in a direct thermal or thermal
transfer mode.
For direct thermal mode, the label material must be specifically designed for
this use. The printout is created directly on the paper, as the paper reacts with
the heat of the printhead and results in the darkening of the material.
Driving the printer in thermal transfer mode requires standard paper labels and
the addition of thermal transfer ribbons. The printout is created by heating the
ribbon with the printhead, resulting in a transfer of color from the ribbon onto
the labels.
The printers allow for regulating the required heat setting through the software,
which offers a wide range of printing possibilities.
A3-2, A3, A4 and A6 are able to print on labels and continuous media, with a
maximum supply roll diameter of 8.2" (210 mm). The minimum core diameter
is 1.5" (38.1mm).
Top of form (label edge) detection is accomplished with a moveable photocell,
which is driven by the internal processor of the printer. The photocell does an
automatic measurement of the used material. No additional adjustments are
required.
A3-2 / A3 / A4 / A61. Product Description
The following pages contain more detailed information and specifications which
apply depending on the print method to be used.
For information of specific materials you may wish to use, check with your local
distributor. Not every material is suitable for quality direct thermal or thermal
transfer printing. The surface of the material is very often the main factor, but
not the only factor determining suitability. There are many materials available
for labeling and your local distributor can offer suggestions to meet your
particular needs.
18 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6 1. Product Description
Print Media for Direct Thermal Printing
The material to be printed must comply with certain important specifications to
ensure a quality print image and to avoid damage or extra wear to the
printhead.
Using the label stock which we have tested and recommended ensures the
best treatment of the printhead. In the event that your label stock will be
supplied by another manufacturer, the following points should be noted with
regard to the use of thermal paper:
1. The surface coating/quality must sufficiently cover the thermo-reactive
coating to ensure that the printhead does not become damaged. If the
surface coating is too thin, the printhead can become pitted due to
microscopically small "explosions" resulting when the chemical reaction of
the thermal coating takes place. The result is that the printhead can rapidly
become damaged.
2. The surface of the label should be very smooth to avoid a "sandpaper" type
effect on the printhead.
3. Choose label stock which can be printed with the lowest possible thermal
value. The greater the thermal value required, the greater wear on the
printhead. Additionally, when the thermal value is high, the time required
for the printhead to heat up and cool down can have an adverse effect on
the quality of print, especially when a fast print speed is desired.
Print Media for Thermal Transfer Printing
The thermal transfer process makes possible the use of many different
materials for printing, such as normal paper, cardboard, polyester film, etc.
NOTICE !
The print results depend to a great degree on a suitable combination of
label material and transfer ribbon. The label surface dictates which
transfer ribbon will provide the best print results, and which ribbon
cannot. An unsuitable match of label material to ribbon type can be
responsible for an extremely poor print quality.
Your Dealer can give you expert advice as to which combination of materials
will best meet your requirements. Your Dealer can also assist you by testing
the different materials you may be considering for your labeling needs.
19cab Produkttechnik GmbH & Co KG
1. Product Description
Label / Tag Media Specifications
Label and tag media to be used by the printer must conform to the following
specifications:
E
F
Fig. 1 Media Specifications
Item A3-2 A3 A4 A6
A Label width .5 - 2.3 (12-60) .5 - 4.6 (12-116) .5 - 4.6 (12-116) 2 - 6.9 (50-176)
Peel-off mode 1 - 2.3 (26-60) 1 - 4.6 (25-116) 1 - 4.6 (25-116) 2 - 6.9 (50-176)
B Backing width 1 - 4.5 (25-65) 1 - 4.7 (25-120) 1 - 4.7 (25-120) 2 - 7.1 (50-180)
C Label length .2 - 39 (5-1000) .2 - 39 (5-1000) .2 - 39 (5-1000) .24 - 39 (6-1000)
*A4/600 *.2 - 9.8 (5-250)
Peel-off mode .5 - 7.9 (12-200) .5 - 7.9 (12-200) .5 - 7.9 (12-200) 1 - 7.9 (25-200)
D Gap between labels .08 - 39 (2-1000)
E Label thickness .003 - .01 (0.07-0.25)
F Thickness of backing material .003 - .01 (0.07-0.25)
G Distance of the first printing position
from the edge of the backing paper .08 (2) .1 (2.5)
H Distance of the label sensor
from the edge of the backing paper .16 -.32 (4-8) .16 - 2.3 (4-57.5)
I Width of the perforation mark >.2 (>5)
K Height of the perforation mark .08 - .4 (2-10)
L Width of the reflective mark (black) >.2 (>5)
M Height of the reflective mark (black) .08 - .4 (2-10)
G
H
I
K
D
A
B
C
L
M
A3-2 / A3 / A4 / A6
Table 1 Media values are displayed in inches (values in brackets are mm)
20 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6 1. Product Description
Transfer Ribbon
The choice of transfer ribbon plays an important role in the quality of print
image that can be produced, and it also directly affects the longevity of the
printhead.
CAUTION !
Poor quality transfer ribbon can lead to premature deterioration of the
printhead !
The ribbon material must be as anti-static as possible. This is because the
extremely thin surface coating on the printhead can be damaged by a build up
of electrostatic charges. The temperature tolerance of the material must be
extremely high in order to avoid the transfer ribbon melting directly onto the
printhead. The temperature increase which results from the printing cycle must
be dissipated over the label and the transfer ribbon. Poor quality transfer
ribbon often has only a limited ability to dissipate the heat. This can contribute
to overheating of the printhead, despite electronic protection against
overheating
Poor quality transfer ribbon also tends to partially shed its ink coating, causing
the printhead and sensors to accumulate dirt. In addition, with some transfer
ribbons, the back coating can flake or smudge, leaving traces on the
printhead. All of these effects contribute to lowering the print quality to below
desired standards.
Numerous tests have been conducted with a very large number of different
transfer ribbons and we recommend only ribbons supplied by reputable
manufacturers. A variety of different transfer ribbons can sometimes be used
for a particular type of label stock. The quality of print is determined by the
correct combination of these materials.
NOTICE !
When choosing material, make sure the transfer ribbon is slightly wider
than the width of the label backing.
The presence of transfer ribbon is sensed by the rotational movement control
of the transfer ribbon unwinder, rather than with photocell sensors. As a result,
ribbons that have a thinner coating or those with a colored coating can be used
without problems.
The possiblity of printing labels up to the absolute end of the ribbon is restricted
by the length of the uncoated "trailer", which attaches the end of the ribbon to
the core.
NOTICE !
Make certain before purchasing transfer ribbon that the "trailer" (see
above) is not more than 2.3in (60mm) long.
21cab Produkttechnik GmbH & Co KG
Software
There are several methods to create formats and to send them to the printer.
Below, a short explanation of the most common methods is given.
Direct Programming
The printer is equipped with an internal command set. The command set is
designed to program all functions of the printer. To create a label format, use
any ASCII editor to combine the necessary commands. Save the commands
to a file, then copy the file to the printer using the connected interface and
HyperTerminal or the DOS COPY command.
Direct programming requires a minimum knowledge of programming logic.
The printer commands are designed logically and structured clearly. However
it is necessary to carry out several test prints when creating a label using the
command set since no image of the label is displayed on the monitor.
The complete description of the command set and sample programs is
available in the "Programming Guide cab Printers".
Windows Printer Driver
Windows Printer drivers are available for the different Windows versions. You
can get these drivers from your distributor or from the web. Visit the appropriate
website listed on page 2 to download the drivers.
The printer can be operated from any Windows Application that supports
Windows Printer drivers using the Windows Printer driver. The graphical user
interface allows for easier creation of label formats. However, the functionality
depends on the choosen application and how each product supports Windows
Printer drivers. There could be restrictions depending on the application you
are using. A help file is included with the drivers to explain the usage and
limitations when using certain Windows applications.
A3-2 / A3 / A4 / A61. Product Description
Label Software
There are several Windows Applications that are designed to create labels.
These programs are more suited to the requirements of label printing than
standard Windows Applications. In some cases these programs use the
Windows Printer Driver.
Some applications, for example cablabel, have integrated internal drivers to
operate the printers of the A series. These applications offer the best solution
for creating and printing labels.
22 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
2. General Safety Instructions
CAUTION !
- The printer is built exclusively to print die-cut labels, continuous media, and
similar materials as listed in Technical Specifications in Chapter 1.
- Connect the printer to an outlet with the correct voltage!
The printer is configured for voltages of 100 to 240 V.
Connect only to a power outlet with a grounded contact.
- The printer must only be connected to devices which have extra low voltage.
- Power must be OFF before plugging in any accessory, connecting to a
computer and before performing any maintenance on the printer. Also turn
the power off on all appliances before disconnecting from the printer.
- Do not expose the printer to any moisture, or use in damp or wet areas.
- The printer will operate with the cover open if necessary. This is not
recommended, as it might allow debris to collect on the printhead surface. If
the printer must be operated with the cover open, extra care must be taken
to avoid allowing hair, jewelry, clothing, etc. near the moving parts.
- During the print process the printhead will become hot. Use extra caution
when touching the printhead. Do not touch the printing surface of the
printhead with you hand!
- Any adjustments or repairs which are not described in this manual, should
only be carried out by an authorized service technician.
WARNING !
To avoid possible electric shock, do not open the backside cover!
2. General Safety Instructions / 3. Unpacking
3. Unpacking
Delivery Contents
Please inspect the printers packaging and contents immediately after receipt for
possible damage during shipment.
NOTICE !
Be sure to preserve the original packaging for possible later shipment!
The shipping container will contain the following standard components:
- Thermal Transfer Printer
- Cardboard Core for the transfer ribbon rewinder
- Tear-off Plate (Basic devices only)
- Rewind Guide Plate (R-Versions only)
- Dispense Plate (P-Versions only)
- Power Cord
- Documentation
23cab Produkttechnik GmbH & Co KG
3. Unpacking
Removing the Securing Devices
1
2
A3-2 / A3 / A4 / A6
Fig. 3 Removing the securing devices
1. Place the printer on a solid flat surface.
2. Open the cover.
3. Remove the securing devices (1, 2).
24 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
4. Printer Component Location
4. Printer Component Location
11
10
1
2
3
4 5 6 7
Fig. 4a General view
1 - Warning label ''End of Ribbon''
2 - Control panel
3 - Present sensor (Option for P-Version)
4 - Print mechanism
5 - Internal rewinder (P- and R-Versions only)
6 - Ribbon take up hub
7 - Ribbon supply hub
8 - Media hub
9 - Media Retainer
10 - Warning label ''End of Paper''
11 - Cover
9
8
25cab Produkttechnik GmbH & Co KG
4. Printer Component Location
1
A3-2 / A3 / A4 / A6
2
3
4
5
6
7
Fig. 4b Print mechanism Basic Devices with printhead open
1 - Printhead locking screw
2 - Ribbon shield
3 - Label edge sensor
4 - Media feed roller
5 - Tear-off plate
6 - Printhead support
7 - Screw to adjust the printhead support
8 - Printhead lever
9 - Screw to adjust the ribbon shield
10 - Thermal printhead
11 - Media guide
12 - Swing (A3-2 and A3: Guide axle)
13 - Allen Key
8
9
10
11
12
13
26 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
1
4. Printer Component Location
2
3
4
5
6
7
Fig. 4c Print mechanism R-Versions with printhead open
1 - Printhead locking screw
2 - Ribbon shield
3 - Label edge sensor
4 - Media feed roller
5 - Rewind guide plate
6 - Printhead support
7 - Screw to adjust the printhead support
8 - Printhead lever
9 - Screw to adjust the ribbon shield
10 - Thermal printhead
11 - Media guide
12 - Swing (A3-2 and A3: Guide axle)
13 - Allen Key
8
9
10
11
12
13
27cab Produkttechnik GmbH & Co KG
4. Printer Component Location
1
A3-2 / A3 / A4 / A6
2
3
4
5
6
7
8
9 10
Fig. 4d Print mechanism P-Versions with printhead open
1 - Printhead locking screw
2 - Ribbon shield
3 - Label edge sensor
4 - Media feed roller
5 - Dispense plate
6 - Rewind assist roller
7 - Locking system
8 - Printhead support
9 - Screw for adjusting locking system
10 - Screw for adjusting printhead support
11 - Allen key
12 - Swing (A3-2 and A3: Guide axle)
13 - Media guide
14 - Thermal printhead
15 - Screw to adjust the ribbon shield
16 - Printhead lever
16
15
14
13
12
11
28 cab Produkttechnik GmbH & Co KG
A3-2 / A3 / A4 / A6
4. Printer Component Location
3
4
1
2
Fig. 4e Control panel
1 - Display
2 - Navigator pad with keys
3 - Memory card LED
4 - Memory card slot
5 - Memory card ejection lever
5
29cab Produkttechnik GmbH & Co KG
4. Printer Component Location
A3-2 / A3 / A4 / A6
1
2
3
4
5
6
Fig. 4f Back view
1 - Slot for the additional interface card
(RS-422/485, ethernet or USB-slave)
2 - Bi-directional parallel interface
3 - USB master interface for keyboard or scanner
4 - RS-232-interface
5 - Power switch
6 - Power supply connector
30 cab Produkttechnik GmbH & Co KG
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