Böning AHD 1219, AHD 1215, AHD 1119, AHD 1115 Installation Instructions Manual

AHD 12XX / AHD 11XX

PC Panels / Displays

Installation Instructions

Addendum to Operation Manual for Panel PCs/Displays 12XX/11XX
Please also read the corresponding operation manual before beginning any work!

Dok-ID: PaB-1139 V6 ART.-Nr. 4575 EN

2 V6

© Böning

Automationstechnologie GmbH & Co. KG
Am Steenöver 4
D-27777 Ganderkesee

Tel.: [phone]
Fax: [phone] /-22

E-Mail: [e-mail]
Internet: www.boening.com

AHD 12XX / AHD 11XX PC Panels / Displays

V6 3

1 General Information ............................................................... 5

1.1 About these Installation Instructions .............................. 5

1.2 Explanation of Symbols ................................................. 5

1.3 Limitation of Liability ...................................................... 6

2 Safety ...................................................................................... 7

2.1 Operator’s Responsibilities ............................................ 7

2.2 Personnel Requirements ............................................... 7

2.2.1 Qualifications .................................................. 7

3 Introduction ............................................................................ 9

3.1 Required Tools............................................................. 10

3.1.1 Hardware AHD 1219 X / AHD 1119 X .......... 10

3.1.2 Hardware AHD 1215 X / AHD 1115 X .......... 10

3.2 Installation Location ..................................................... 11

3.2.1 Installation Angle .......................................... 11

3.3 Preparation .................................................................. 11

3.4 Viewing Angle AHD 1219 X / AHD 1119 X .................. 12

3.5 Viewing Angle AHD 1215 X / AHD 1115 X .................. 13

3.6 Console Installation ..................................................... 14

3.6.1.1 AHD 12XX ..................................... 14

3.6.1.2 AHD 11XX ..................................... 15

4 Panel Cutouts and Drill Holes ............................................. 16

4.1 Panel Cutout and Drill Holes AHD 1219 X / AHD

1119 X .......................................................................... 16

4.2 Panel Cutout and Drill Hole AHD 1215 X / AHD 1115

X ................................................................................... 17

5 Installing the Panel PCs / Displays .................................... 18

5.1 Marking the Panel Cutouts and Drill Holes .................. 18

5.2 Outdoor Installation ...................................................... 20

5.3 Installing the Device ..................................................... 21

5.4 Securing the Fixture Nuts ............................................ 23

5.5 Tightening Pattern ....................................................... 24

5.6 Earthing ........................................................................ 25

6 Index ...................................................................................... 26

AHD 12XX / AHD 11XX PC Panels / Displays

General Information

4 V6

Date

Version

Reason for

Change

Page

Author

02/13/2012

AHD_12XX_11XX_Montageanleitung_EN_V1_20120213

Creation of installation
instructions

n.a.

Pasuki,
Bahram
(PaB)

Jul 5th,
2012

AHD_12XX_11XX_Montageanleitung_EN_V2_20120705

New panel cutout
templates for 15“ and
19“

16-19

Pasuki,
Bahram
(PaB)

Jul 22nd,
2013

AHD_12XX_11XX_Montageanleitung_EN_V3_20130722

Advice for additional
gasket added

20

Pasuki,
Bahram
(PaB)

Aug 29th,
2013

AHD_12XX_11XX_Montageanleitung_EN_V4_20130829

Viewing Angles for
AHD 1219x / AHD
1119 X changed.

12

Pasuki,
Bahram
(PaB)

Nov 6th,
2013

AHD_12XX_11XX_Montageanleitung_EN_V5_20131106

Installation pictures
adapted

Installation depth
defined

14,
15

Pasuki,
Bahram
(PaB)

March
13th, 2014

AHD_12XX_11XX_Installation_Guide_EN_V6_20140313

Name of English doc­ument changed.

Earthing advice add­ed.

25

Pasuki,
Bahram
(PaB)

Change History
for Installation Instructions AHD 12XX / AHD 11XX

AHD 12XX / AHD 11XX PC Panels / Displays

General Information

V6 5

Warnings

In this manual, warnings are marked by symbols. The warnings are
introduced by signal words indicating the degree of danger.

It is important to heed these warnings and act with caution to
avoid accidents, personal injury and property damage!

DANGER!

… indicates an imminently hazardous situation that

can result in death or severe injury, if not
avoided.

WARNING!
… indicates a potentially hazardous situation which

can result in death or severe injury, if not
avoided.

1 General Information

1.1 About these Installation Instructions

Read these installation instructions carefully before beginning
any work! It is a part of the Operation Manual for panel PCs /
displays of the AHD 12XX G / AHD 11XX G / AHD 12XX F/ AHD
11XX F series, and it is only valid for use with the operation
manuals with the above listed devices.

When handing the product over to third parties, these installa­tion instructions must be included.

These installation instructions are a part of the corresponding
operation manual. They contain important information about the
proper installation procedures for Panel PCs / Displays AHD 12XX
G / AHD 11XX G / AHD 12XX / AHD 11XX F.

Adhering to all product safety and handling instructions for the
product and all connected components is a prerequisite for safe
operation.

In addition, the local accident prevention and general safety rules
for the device’s area of operation must be observed.

The illustrations in this manual are intended to demonstrate the
contents more clearly. They are not necessarily drawn to scale and

1.2 Explanation of Symbols

can vary from the actual product in minor details.

AHD 12XX / AHD 11XX PC Panels / Displays

General Information

6 V6

CAUTION!

… indicates a potentially hazardous situation that

can result in minor or light injury, if not avoided.

CAUTION!

… indicates a potentially hazardous situation that
can result in property damage, if not avoided.

Tips and Recommendations

TIP!
… indicates useful tips and recommendations and

information for efficient and error-free operation.

1.3 Limitation of Liability

All information and instructions in this manual have been compiled
in consideration of current norms and regulations, the state of
technology, and our knowledge and experience of many years.

The manufacturer is not responsible for damages due to:

 Noncompliance with the instructions in this manual
 Unintended use
 Employment of untrained personnel
 Unauthorized modifications
 Technical modifications
 Use of unauthorized spare parts

The actual scope of delivery can vary from the explanations and il­lustrations in this manual in case of customized models, special
ordering options, or the latest technical improvements.

In addition, the agreed upon obligations in the delivery contract, the

general terms and conditions, the manufacturer’s delivery terms

and the legal regulations current at the contract signing are in
force.

We reserve the right to make changes to improve the device’s ser­vice properties and to further develop the product.

All regulations regarding the corresponding devices’ operation ma­nuals also apply, without limitation, to these installation instruc­tions.

AHD 12XX / AHD 11XX PC Panels / Displays

Safety

V6 7

WARNING!
Risk of injury from insufficient qualifications!

Improper handling can lead to significant personal
injury and property damage.

Therefore:

- Only allow qualified personnel to do any work.

2 Safety

This chapter provides an overview of all important safety aspects
for optimal protection of the personnel as well as safe and error­free operation.

Noncompliance with the handling and safety instructions listed in

2.1 Operator’s Responsibilities

2.2 Personnel Requirements

2.2.1 Qualifications

this manual can cause significant hazards.

This product is intended for commercial use. Therefore, its opera­tion is subject legal workplace safety regulations.

In addition to the workplace safety instructions in this manual, the
current safety, accident prevention, and environmental protection
regulations for the product’s place of use must be observed. Espe­cially:

 The operator must stay abreast of the current workplace safety

 During the product’s entire period of operation, the operator

 The operator must clearly regulate and define areas of respon-

 The operator must ensure that all employees handling the

In addition, he must train the personnel in regular intervals and

Furthermore, the operator is responsible for always keeping the
product in perfect working condition.

regulations and determine through a risk assessment any addi­tional hazards resulting from the special working conditions of

the product’s place of use. He must implement these in the form

of operating instructions for the product’s use.

must verify that his operating instructions are in compliance with
current regulations and revise them, if necessary.

sibility for installation, operation, maintenance and cleaning.

product have read and understood these installation instruc­tions.

inform them about any dangers.

AHD 12XX / AHD 11XX PC Panels / Displays

Safety

8 V6

This manual lists the following qualifications for various areas of
activity.

 Trained Person

has been trained by the operator through an orientation for the
assigned tasks and has been informed about possible hazards
from improper execution.

 Specialist

is able to execute the assigned tasks and recognize and avoid
potential hazards independently due to formal training, know­ledge and experience, as well as knowledge of the situational
norms and regulations.

 Electrician

is able to work on electrical systems and recognize and avoid
potential hazards independently due to formal training, know­ledge and experience, as well as knowledge of the situational
norms and regulations.

The electrician is trained for the specific work site in which he is

active and knows the relevant norms and regulations.

Only those persons who can be expected to do their work reliably
are permitted as personnel. Persons, whose responsiveness is di­minished by e.g. drugs, alcohol, or medication, are not permitted.

 Observe the local age and profession specific regulations

when selecting the personnel.

AHD 12XX / AHD 11XX PC Panels / Displays

Introduction

V6 9

TIP!
These installation instructions outline and further ex-

plain the installation of a 19 inch panel PC / display.

However, all steps are also fully valid for installing 15
inch displays.

CAUTION!

If the fixture nuts are tightened without using the
mounting frame, the devices may be irreparably
damaged!

3 Introduction

Special care must be taken when installing the Panel PCs / Dis­plays ADH 12XX / AHD 11XX to avoid damaging these devices.

Prior to installation, panel cutouts must be sawed, and holes must
be drilled for the bolts. The corresponding dimension drawings can
be found in Chapter 4 of this document.

It is imperative to observe the devices’ installation depths. More

detailed instructions for installation locations, installation depths,
and installation angles can be found in the corresponding operation
manual, available from the manufacturer (if it is not present).

The mounting frame, included in the delivery, ensures an equal
distribution of force when tightening the fixture nuts. Therefore, do
not install these devices without the mounting frame.

Furthermore, the mounting frame serves as a template for marking
the cutout and the drill holes for the mounting bolts.

AHD 12XX / AHD 11XX PC Panels / Displays

Introduction

10 V6

3.1 Required Tools

The following tools are required for installing the panel PCs / dis­plays:

- jigsaw (saw blade for corresponding panel material, e.g.
wood or metal)

- drill, 5 mm bit (bit according to panel material)

- spirit level (for ensuring levelness of the installation location)

- torque wrench (for torque 3 Nm)

- file, if needed

- counter bore, if needed

3.1.1 Hardware AHD 1219 X / AHD 1119 X

The following hardware pieces (included in the delivery) are re­quired for installing panel PCs / displays:

- mounting frame (454 x 384 mm; 10 drill holes), used as a tem-

plate for panel cutout and drill holes

- 10 x spring washer M4

- 10 x washer M4

- 10 x hexagonal nut M4

3.1.2 Hardware AHD 1215 X / AHD 1115 X

The following hardware pieces (included in the delivery) are re­quired for installing panel PCs / displays:

- mounting frame (384 x 324 mm; 8 drill holes), used as tem-

plate for panel cutout and drill holes

- 8 x spring washer M4

- 8 x washer M4

- 8 x hexagonal nut M4

AHD 12XX / AHD 11XX PC Panels / Displays

Introduction

V6 11

TIP!
The correct installation angle must be observed when

installing Panel PCs AHD 12XX / Displays AHD 11XX.
The installation angle is 40° – 90° to the horizontal

plane.
A smaller installation angle may affect the visibility of

the visualized data!
Observe all instructions regarding the viewing angle in

the corresponding operation manuals!

TIP!
Ensure accessibility of the device interfaces when

installing the devices!

3.2 Installation Location

3.2.1 Installation Angle

3.3 Preparation

The support surface for the panel PCs’ / displays’ frame must be
even and straight. Uneven or warped surfaced cause the device to
tilt, damaging it. In addition the tightness between frame and panel
can no longer be guaranteed.

Therefore, first use the spirit level to ensure the intended support
surface is even and straight.

If necessary, remove any existing unevenness.

AHD 12XX / AHD 11XX PC Panels / Displays

Introduction

12 V6

3.4 Viewing Angle AHD 1219 X / AHD 1119 X

On the Panel PCs AHD 1219 X / Displays AHD 1119 X, the screen
display can be viewed best at an angle of less than 88° to the ver­tical of screen from above, from the side and from the bottom.

Viewing angle from above and below

Viewing angle from the side

AHD 12XX / AHD 11XX PC Panels / Displays

Introduction

V6 13

3.5 Viewing Angle AHD 1215 X / AHD 1115 X

On the Panel PCs AHD 1215 X / Displays AHD 1115 X, the screen
display can be viewed best at an angle of less than 70° to the ver­tical of screen from above and the side, and an angle of less than
40° from the bottom.

Viewing angle from above and below

Viewing angle from the side

AHD 12XX / AHD 11XX PC Panels / Displays

Introduction

14 V6

CAUTION!
Property damage from insufficient cooling!

Insufficient cooling of the Panel PCs AHD 12XX can
lead to property damage or system errors.

Therefore:

– Only install the devices in housings/panels with

ventilation slits.

– When selecting the installation location, ensure

airflow can circulate and cool the devices. The
distance between the cooling element and the
housing/switching board wall must be at least
70 mm to ensure proper cooling.

TIP!
In addition to the required distance of 70mm to the

board wall the device installation depth of 140mm
must be taken into consideration when designing the
console.

3.6 Console Installation

3.6.1.1 AHD 12XX

AHD 12XX / AHD 11XX PC Panels / Displays

Introduction

V6 15

CAUTION!
Property damage from insufficient cooling!

Insufficient cooling of the Panel PCs AHD 11XX can
lead to property damage or system errors.

Therefore:

– Only install the devices in housings/panels with

ventilation slits.

– When selecting the installation location, ensure

airflow can circulate and cool the devices. The
distance between the cooling element and the
housing/switching board wall must be at least 70
mm to ensure proper cooling.

TIP!
In addition to the required distance of 70mm to the

board wall the device installation depth of 140mm
must be taken into consideration when designing the
console.

3.6.1.2 AHD 11XX

AHD 12XX / AHD 11XX PC Panels / Displays

Panel Cutouts and Drill Holes

16 V6

TIP!
The dimension drawings in this manual are not drawn

to scale!

The included mounting frame can be used as a tem­plate.

4 Panel Cutouts and Drill Holes

4.1 Panel Cutout and Drill Holes AHD 1219 X / AHD 1119 X

Panel Cutout: 427 x 357 mm
Drill holes: Ø 5 mm

AHD 12XX / AHD 11XX PC Panels / Displays

Panel Cutouts and Drill Holes

V6 17

TIP!
The dimension drawings in this manual are not drawn

to scale!
The included mounting frame can be used as a tem-

plate.

4.2 Panel Cutout and Drill Hole AHD 1215 X / AHD 1115 X

Panel Cutout: 354 x 294 mm
Drill holes: Ø 5 mm

AHD 12XX / AHD 11XX PC Panels / Displays

Installing the Panel PCs / Displays

18 V6

TIP!
The mounting frame for 15-inch devices only has 8

drill holes.

5 Installing the Panel PCs / Displays

5.1 Marking the Panel Cutouts and Drill Holes

1. Place the mounting frame onto the intended installation loca-

tion and mark the panel cutout and the drill holes:

19-inch devices  see 4.1;

15-inch devices  see 4.2

Mounting frame as cutout and drill hole template

2. Carefully cut the panel cutout with the jigsaw. Take special

care to make smooth, straight cuts.
If necessary, smooth out any bumps with a file.

3. Drill the holes with a 5 mm bit.

After drilling, check to see that both sides of the drill hole are
smooth and even. Remove any unevenness with a counter
bore or file.

AHD 12XX / AHD 11XX PC Panels / Displays

Installing the Panel PCs / Displays

V6 19

Panel cutout and drill holes for mounting bolts

AHD 12XX / AHD 11XX PC Panels / Displays

Installing the Panel PCs / Displays

20 V6

TIP!
The device features a gasket ensuring the protection

class IP 66 (front) when installed into a console.
If the surface of consoles, especially those consoles in

outdoor areas, should show irregularities, it is advised
that a small silicone ring is applied to the surface
around the device after installation.

5.2 Outdoor Installation

AHD 12XX / AHD 11XX PC Panels / Displays

Installing the Panel PCs / Displays

V6 21

CAUTION!

Bending the bolts can lead to irreparable damage
to the display when installing the device!

5.3 Installing the Device

1. Carefully place the device into the panel cutout. Make sure that

the bolts in the device frame do not bend or are subject to ten­sion.

If a bolt does not freely slide into the drill hole, this drill hole
must be reworked.

Installation – front view

Installation – rear view

AHD 12XX / AHD 11XX PC Panels / Displays

Installing the Panel PCs / Displays

22 V6

CAUTION!

Bending the bolts can lead to irreparable damage
to the display when installing the device!

CAUTION!

If the device is secured without the mounting frame,
it may be damaged irreparably!

2. Place the mounting frame onto the bolts from the rear. Make

sure the bolts to do not bend inside the frame or are subject to
tension.

If a bolt does not freely slide into the drill hole, this drill hole
must be reworked.

Placing the mounting frame

AHD 12XX / AHD 11XX PC Panels / Displays

Installing the Panel PCs / Displays

V6 23

CAUTION!

Tightening the nuts with a torque greater than 3 Nm
can damage the display!

5.4 Securing the Fixture Nuts

1. For mounting, the washer, spring washer, and nut must be in-

stalled in a predetermined sequence.
First, screw on the nuts loosely (finger tight)

First, the washer….. then the spring washer….. finally the nut

2. Now tighten the nuts with a torque of up to 3 Nm.

Follow the pattern below.

 Begin with the interior nuts and tighten them lightly, working
from the inside to the outside (maximum torque of 0.5 Nm).

 Lightly tighten the corner nuts last (maximum torque of 0.5
Nm).

Now repeat the process with a maximum torque of 3 Nm and
tighten the nuts again, working from the inside to the outside,
tightening the corner nuts last.

Refer also to the tightening pattern shown in 5.5!

3. Ensure afterwards that the seal’s placement is even every-

where on the panel surface.

AHD 12XX / AHD 11XX PC Panels / Displays

Installing the Panel PCs / Displays

24 V6

5.5 Tightening Pattern

Tightening pattern AHD 1219 X / AHD 1119 X

Tightening pattern AHD 1215 X / AHD 1115 X

AHD 12XX / AHD 11XX PC Panels / Displays

Installing the Panel PCs / Displays

V6 25

CAUTION!
Property damage and system errors from missing

earthing

A missing earthing of the Panel PCs / Displays can
lead to property damage or system errors.

Therefore:

– Earth the device when installing it!

Only use the earth bolt in the device’s area,
marked red in the drawing, when earthing the
device!

5.6 Earthing

AHD 12XX / AHD 11XX PC Panels / Displays

Index

26 V6

6 Index

E

Earthing .............................................................. 25

H

Hardware AHD 1215 X / AHD 1115 X ............... 10

Hardware AHD 1219 X / AHD 1119 X ............... 10

I

Index .................................................................. 26

Installation

Angle .............................................................. 11

Console Installation ........................................ 14

Outdoor .......................................................... 20

Installation Instructions .........................................5

Installing the Panel PCs / Displays .................... 18

Introduction ...........................................................9

L

Liability ..................................................................6

O

Operator ................................................................7

P

Panel Cutout and Drill Holes

AHD 1215 X / AHD 1115 X ............................ 17

AHD 1219 X / AHD 1119 X ............................ 16

Personnel

Electrician ......................................................... 8

Specialist .......................................................... 8

Trained Person ................................................. 8

Personnel Requirements ..................................... 7

Preparation ......................................................... 11

S

Safety ................................................................... 7

Symbols Explanation ........................................... 5

T

Tightening Pattern .............................................. 24

Tools .................................................................. 10

V

Viewing Angle AHD 1215 X / AHD 1115 X ........ 13

Viewing Angle AHD 1219 X / AHD 1119 X ........ 12

AHD 12XX / AHD 11XX PC Panels / Displays

Index

V6 27

Devices, System Installation, Monitoring and
Control Technology, Ship Automation

Böning Automationstechnologie GmbH & Co. KG
Am Steenöver 4
D-27777 Ganderkesee
E-Mail: [e-mail]
Internet: www.boening.com
Texts and illustrations not binding.
We reserve the right to make changes due to technical improvements.